Rikon Power Tools 10-300 Manual de usuario

Record the serial number and date of purchase

in your manual for future reference.

Serial number:

Date of purchase:

For more information:

www.rikontools.com or [email protected]

For Parts or Questions:

[email protected] or 877-884-5167

Part # 10-300M1

10” Woodworking Bandsaw

Model: 10-300

Owner’s Manual

Safety Instructions...............................................................................................................................................3-4

Carton Contents.....................................................................................................................................................5

Hardware Package Contents.................................................................................................................................5

Assembly.............................................................................................................................................................6

Installing the Table..........................................................................................................................................................6

Centering the Table..................................................................................................................................................6

Setting the Table Square with the Blade........................................................................................................................6

Mounting the Bandsaw....................................................................................................................................................7

Dust Collection...............................................................................................................................................................7

Installing/Changing the Blade...............................................................................................................................7-8

Tracking the Bandsaw Blade..........................................................................................................................................8

Adjusting the Blade Guides..............................................................................................................................................8

Setting the Cutting Height............................................................................................................................................8

Tilting the Bandsaw Table............................................................................................................................................8

Operation................................................................................................................................................................9

Maintenance............................................................................................................................................................9

Troubleshooting......................................................................................................................................................10

Electrical Schematic.............................................................................................................................................11

Electrical Requirements.........................................................................................................................12

Parts List..............................................................................................................................................................13

Parts Explosion....................................................................................................................................................14

Notes.....................................................................................................................................................................15

Warranty...............................................................................................................................................................16

TABLE OF CONTENTS

SPECIFICATIONS

9-5/8” (244 mm)

3-3/8” (86 mm)

67-1/2” (1714 mm)

1/8” – 1/2”(3-13 mm)

11-13/16” x 11-13/16”

Left-1oRight-45o

2,780 ft/min

1/3 HP

4.5

110V

55 lbs

Throat width

Max. cutting depth

Blade length

Blade width

Table size

Table tilt

Blade speed

Motor

Amps

Volts

Net weight

SAFETY INSTRUCTIONS

General Safety Warnings

KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications, work capabilities, and its

Always Keep Visitors Away from Running Machines.

All visitors should be kept a safe distance from the work area.

Always make the Workshop Childproof.

Childproof with padlocks, master switches, or by removing starter keys.

Never operate a tool while under the influence of drugs, medication, or alcohol.

Always Wear Proper Apparel.

Never wear loose clothing or jewelry that might get caught in moving parts. Rubber-soled footwear is

recommended for the best footing.

Always Use Safety Glasses and Wear Hearing Protection.

Also use a face or dust mask if the cutting operation is dusty.

Always Ground All Tools.

If your tool is equipped with a three-pronged plug, you must plug it into a three-hole electric receptacle. If you

use an adapter to accommodate a two-pronged receptacle, you must attach the adapter plug to a known ground.

Never remove the third prong of the plug.

Always Avoid Dangerous Environments.

Never use power tools in damp or wet locations. Keep your work area well lighted and clear of clutter.

Always Remove the Adjusting Keys and Wrenches from Tools after Use.

Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it

on.

Always Keep Your Work Area Clean. Cluttered areas and benches invite accidents.

Never Overreach.

Keep your proper footing and balance at all times.

Never Stand on Tools.

Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.

Always Check for Damaged Parts.

Before initial or continual use of the tool, a guard or other part that is damaged should be checked to assure that

it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving

parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other

damaged parts should immediately be properly repaired or replaced.

Always Disconnect Tools.

Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters.

Always Avoid Accidental Staring.

Make sure switch is in “OFF” position before plugging in cord.

Never Leave Tools Running Unattended.

1. Always stop the Bandsaw before removing scrap pieces from table.

2. Always keep hands and fingers away from the blade.

3. Never attempt to saw stock that does not have a flat surface, unless a suitable support is used.

4. Always hold material firmly and feed it into the blade at a moderate speed.

5. Always turn off the machine if the material is to be backed out of an uncompleted cut.

6. Adjust the upper guide about 1/8” to 1/4” above the material being cut.

7. Check for proper blade size and type for thickness and type of material being cut.

8. Make sure that the blade tension and blade tracking are properly adjusted.

9. Make “relief” cuts before cutting long curves.

10. Release blade tension when the saw will not be used for a long period of time.

Special Safety Rules For Bandsaws

CARTON CONTENTS

The model 10-300 10” Bandsaw is shipped complete in one

box.

Unpacking and Checking Contents

a. Separate all parts from carton and check each item with

“Table of Carton Contents” to make sure all items are

accounted for, before discarding any packing material.

b. Remove the protective oil that is applied to the table. Use

any ordinary house hold type grease and spot remover.

c. Apply a coat of paste wax to the table to prevent rust.

Wipe all parts thoroughly with a clean dry cloth.

HARDWARE PACKAGE CONTENTS

Unpacking and Checking Contents

Separate all parts from loose bags and check each item with “Table of hardware package contents” to make sure all items

are accounted for, before discarding any packing material.

CARTON CONTENTS

Item Description Q’ty.

A Main Machine..................................................................1

CDE

B Table.......................................................................... .................1

C Owner’s Manual.............................................................1

D Upper Table Trunnion Assembly.....................................1

E Bag of Loose Parts........................................................1

LIST OF LOOSE PARTS IN BAG

Item Description Qty

Blade Tension Knob............................................1

Miter Gauge...........................................................1

Hex. Socket Head Cap Screw M6x30...............1

Washer 6...............................................................1

Wing Nut M6..........................................................1

LIST OF LOOSE PARTS IN BAG

Item Description Qty

Hex. Bolt M6x12....................................................4

Lock Washer 6....................................................4

M3 Hex “L” Wrench..............................................1

M5 Hex “L” Wrench..............................................1

ASSEMBLY

Initial Assembly

The machine is supplied partly assembled. Prior to use, the

following items have to be installed: bandsaw table, star

knob (blade tensioning) and rip fence.

To avoid injury, do not attempt to run or use

this machine until all parts are assembled and working

properly.

a. Place table on to the upper table trunnion, taking care

when passing the saw blade through the slot in the table

(See Fig. 1). Mount the working table to the upper trunnion

with four hex bolts and four lock washers. (A--Fig. 2)

b. Use the hex socket screw, bushing, washer and wing nut

for correcting the working table flatness. (B--Fig. 2)

c. Place star knob on to tension rod (See Fig. 3).

Fig.1

Centering the Table

a. Loosen the four bolts mounting the table to the upper

trunnion. (A-Fig. 4)

b. Move table sideways as required, until saw blade runs

through the center of table insert.

c. If the adjustment of “b” is not enough to center the table,

loosen the bolts holding the lower table trunnion and move

the table sideways to place the table in the center. (B-Fig. 4)

d. Re-tighten trunnion bolts, recheck blade position.

Setting the Table Square with the Saw Blade

Loosen the wing nut and place a suitably sized square

against the saw blade. If table requires adjustment, proceed

as follows:

a. Using a 10mm wrench, release lock nut on the table stop.

b. Place wrench on bolt and adjust until table is set square

to blade.

c. Tighten M10 lock nut and recheck blade and table for

squareness.

d. Lock table into position and check that pointer reads zero

degrees on side of trunnion. Loosen then screw securing

pointer and reset if necessary to give zero degree reading

(See Fig. 5). 6

Fig.2

Fig.3

Fig.4

Square

Hex. nut

Hex. bolt

Installing the Table

Mounting Bolts

Star Knob

Fig.5

WARNING:

Mounting the Bandsaw

For maximun stability during use, it is strongly

recommended that the bandsaw be mounted on a sturdy

bench or worktable. It should be bolted down utilizing the

1/4” holes in the bandsaw base plate. (See Fig. 6)

Dust Collection

The bandsaw has a 2-1/2” dust extraction port

(See Fig. 7) included.

It is recommended that when in use, the bandsaw is con-

nected to a suitable dust collector.

Installing/Changing and Setting the Saw Blade

This bandsaw is factory-equipped with a general-purpose

wood cutting blade, the blade is set prior to delivery.

To change the blade, the following procedure must be

followed:

To avoid injury from unexpected starting,

whenever changing blade or carrying out adjustments, switch

bandsaw off and remove power cord from the main outlet. To

avoid injury to hands when handling saw blade, wear gloves

whenever necessary.

a. Remove the leveling wing nut and screw from table.

b. Open top and bottom bandsaw wheel doors by releasing

the door locks.

c. Loosen the blade tension by turning the star knob on the

top of the upper wheel housing counter-clockwise (viewed

from above) (See Fig. 8).

d. Remove the saw blade by feeding it through the slot in the

table, upper blade guides and guard and the slot in the spine

of the bandsaw.

e. When fitting the new blade ensure the blade teeth are

pointing downwards and towards you at the position where

the blade passes through the table.

f. Re-tension the new blade and check the blade tracking by

turning the upper wheel by hand. The blade should run in the

center of the bandsaw wheel (See Fig. 9).

g. If required, adjust the tracking by using the tracking knob

and locking wing nut (See Fig. 10 page 8) to the rear of the

upper bandsaw wheel housing. When tracking is correct,

tighten the locking wing nut.

Fig.6

Fig.7

Fig.8

Fig.9

WARNING:

Installing/Changing and Setting the Saw Blade Cont.

h. Replace leveling wing nut and screw to table.

i. Close and lock both bandsaw wheel doors before recon-

necting the power supply.

Tracking the Bandsaw Blade

Set the tracking of the blade before setting the blade guides.

Once the blade is installed and tensioned, track the blade by

adjusting the tracking knob by hand (See Fig. 10). The blade

should run in the center of the bandsaw wheel as shown in

(See fig. 9). When the correct adjustment is achieved lock

the tracking knob with the wing nut. (See Fig. 10)

Adjusting the Blade Guides

The saw blade guides of this bandsaw ensure exact blade

position for clean cuts. When using narrow blades, ensure

that the upper and lower blade guides positively support the

blade from both sides and the rear (See Fig. 11).

Set the bearings of the upper and lower blade guides to

within approximately 1/64” of the blade. Adjust the rear upper

and lower thrust bearings to the back of the blade. Position

the thrust bearings so they do not spin while blade is

moving, only when pressure is applied to the blade during

cutting operation (See Fig. 12).

NOTE: Do not set bearings too close, as resulting friction

generates heat, which may have an adverse effect on the

bearings and the saw blade as well.

Setting the Cutting Height

a. The upper blade guide should always be set approxi-

mately 1/4” above the workpiece.

b. To adjust, loosen the wing nut at the side of the upper

wheel housing (See Fig. 13).

c. Set the blade guide to the required height by raising or

lowering the blade guard by hand.

d. Tighten wing nut after proper height is set (See Fig. 13).

Tilting the Bandsaw Table

For bevel cuts, the bandsaw table tilts 0 through 45 degrees.

a. To tilt, loosen the wing nut on the table trunnion, set table

to the required angle and tighten the wing nut again.

(See Fig. 14)

b. It is recommended to verify the correct angle setting using

an angle guide, or by making trial cuts in scrap wood.

Adjust the pointer accordingly by using a phillips head

screwdriver.

Fig.10

Fig.11

Fig.12

Fig.13

Fig.14

Wing Nut

Tracking Knob

OPERATION

1. The blade cuts on a continuous down-stroke.

2. Check all the necessary settings and adjustments, and

ensure that all the recommended safety procedures are in

place.

3. Start the bandsaw by placing the switch towards the ‘on’

position.

4. Wait for the saw to come to full speed before starting to

cut. Never start the saw with the workpiece in contact with

the saw blade.

5. Slowly feed the workpiece towards the blade, putting only

light pressure on it.

6. With both hands, firmly hold the workpiece down on the

table, and feed it towards the blade slowly (See Fig. 15).

To avoid injury when hands are unavoidably

near to the blade, they should be placed on either side of the

blade, not in line with it. Use a push stick whenever possible

when working in close proximity to the blade.

7. For best results the blade must be sharp.

8. Select the right blade for the job, depending on the

thickness of the wood to be cut. The thinner and harder the

wood, the finer the teeth of the blade. Use a fine tooth blade

for cutting sharp curves.

9. Use the fence provided to feed the workpiece along the

blade slowly and in a straight line.

10. The machine is especially suited for cutting curves, but

will also make straight cuts.

11. When cutting, follow the design marked out by pushing

and turning the workpiece evenly.

12. Do not attempt to turn the workpiece without pushing it,

as this may cause the workpiece to get stuck, or the blade

to bend.

13. Use the miter gauge for angle cutting (See Fig. 16).

Fig.15

Fig.16

WARNING:

MAINTENANCE

To avoid injury due to unexpected starting,

before cleaning or carring out maintenance work, switch off

and disconnect the bandsaw from the power source.

Never use water or other liquids to clean the bandsaw. Use a

dry brush.

Regular maintenance of the bandsaw will prevent unneces-

sary problems.

1. Keep the table clean to ensure accurate cutting.

2. Keep the outside of the machine clean to ensure accurate

operation of all moving parts and prevent excessive wear.

3. Keep the ventilation slots of the motor clean to prevent it

from overheating.

4. Keep the inside (near the saw blade, etc.) clean to prevent

accumulation of dust. Use dust collection if possible.

5. To prolong the life of the blade, when the bandsaw is not in

use for extended periods, release the blade tension. Before

reusing the bandsaw ensure that the blade is re-tensioned

and tracking is checked.

Changing Drive Belt

1. Release saw blade tension by turning star knob on the top

of upper bandsaw cabinet counter-clockwise.

2. Using a 6mm hexagonal wrench to release socket head

cap screw on motor mounting flange. (See Fig. 17)

3. Using c-clip pliers (not provided) remove c-clip from center

of lower bandsaw wheel.

4. Carefully slide bandsaw wheel forward and at the same

time release saw blade from wheel.(See Fig. 18)

5. Remove old drive belt and fit new belt. Make sure ribs in

drive belt are seated correctly before reassembly and

tensioning belt.

6. Follow procedure for Changing and Setting Blade /

Tracking the Bandsaw Blade Guide, before restoring power

to the saw and setting up for use.

Hex. socket head cap screw

Fig.17

Fig.18

WARNING:

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