Riello UPS MASTER HP Manual de usuario

UNINTERRUPTIBLE POWER SUPPLY

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MASTER HP - UL

55 – 100Ah BATTERY CABINET

User Manual

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RPSSpA

VialeEuropa7

37045Legnago(VR)Italy

www.riello‐ups.com

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TABLE OF CONTENTS

SECTION 1..................................................................................................... 3

INTRODUCTION........................................................................................................................................................3

SECTION 2..................................................................................................... 5

SAFETYWARNINGS.................................................................................................................................................5

SECTION 3..................................................................................................... 8

BATTERYCABINETSETUP...................................................................................................................................8

FLOORLOAD‐CARRYINGCAPACITY................................................................................................................8

CLEARANCES...............................................................................................................................................................8

HANDLINGTHECABINET(unloadingandtransporting).......................................................................8

INSPECTINGTHEEQUIPMENT........................................................................................................................10

SECTION 4................................................................................................... 11

INSTALLATIONANDASSEMBLYOFBATTERYBLOCKS.......................................................................11

BATTERYASSEMBLYMODE..............................................................................................................................11

REMOVETRAYS.......................................................................................................................................................12

POSITIONINGANDINSTALLINGBATTERIES............................................................................................12

TRAYASSEMBLYPROCEDURE.........................................................................................................................13

CONNECTIONBETWEENTHETRAYS...........................................................................................................15

SECTION 5................................................................................................... 19

CONNECTIONTOUPSSYSTEM.........................................................................................................................19

POWERCABLECONNECTION...........................................................................................................................19

AUXILIARYCABLESCONNECTIONS(OPTION).........................................................................................22

SECTION1

INTRODUCTION

The BBX battery cabinet is used along with the Uninterruptible Power Supply (UPS), series MHT, to prevent

loss of valuable electronic information and minimize equipment downtime. During brownouts, blackouts, and

other power interruptions, batteries provide emergency power to safeguard operation.

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This manual is intended to describe all steps for installing the battery cabinet, starting from the empty

cabinet as it is presented without battery blocks installed.

This manual cover the versions.

BBX 1900 480V UL L6 3U : 55 Ah Rated Voltage 480Vdc (240 cells 40x 12Vdc blocks) OCP 200

A (Circuit breacker provided ). Suitable for up to 80kVA MHT UPS

BBX 1900 480V UL L8 3U : 100 Ah Rated Voltage 480Vdc (240 cells 40x 12Vdc blocks) OCP 300

A (circuit breaker provided). Suitable up to 160kVA MHT UPS, up to

500kVA with 2 or more strings

Fig. 1 - BBX battery cabinet external dimensions

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SECTION2

SAFETY WARNINGS

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the

Battery Cabinet. Please read all instructions before operating the equipment and save this manual for future

reference. For any installation and maintenance, please refer this manual together with the UPS user’s

manual. The battery cabinet has been specifically designed for industrial or computer room applications.

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

a. Do not use outdoors.

b. Do not route wiring across or near hot surfaces.

c. Do not install near gas or electric heaters.

d. Use caution when servicing batteries. Battery acid can cause burns to skin and eyes. If acid is

spilled on skin or in eyes, flush with abundant fresh water and contact a physician immediately.

e. Equipment should be installed where it will not readily be subjected to tampering by unauthorized

personnel.

f. The use of accessory equipment not recommended by the manufacturer may cause an unsafe

condition.

g. Do not use this equipment for other than intended use.

Table1‐symbols

Danger / Risk of Electric Shock

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Risk of Explosion

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Risk of fire

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Caution

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Electrostatic Sensitive Device

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Note

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Ground Connection

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DANGER

This equipment contains HIGH VOLTAGE can cause personal injury or death. All

repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL

ONLY. There are NO USER SERVICEABLE PARTS inside the Battery Cabinet.

WARNING

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This equipment contains its own energy source (batteries). Hazardous voltage may

be present even when the battery cabinet is not connected to a power source.

To reduce the risk of fire or electric shock, install this battery cabinet in a temperature

and humidity controlled, indoor environment, free of conductive contaminants. Do not

operate near water or excessive humidity (95% maximum).

CAUTION

. 

Batteries can present a risk of electrical shock or burn from high short circuit current.

Observe proper precautions. Servicing should be performed by qualified service

personnel knowledgeable of batteries and required precautions. Keep unauthorized

personnel away from batteries.



Risk of explosion if batteries are replaced by an incorrect type. Replace with same

type and rating only.

Proper disposal of batteries is required. Refer to your local codes for disposal

requirements.

Never dispose of batteries in a fire. Batteries may explode when exposed to flame



This product contains Valve Regulated Sealed Acid Batteries.

Do not open or mutilate batteries. Released material is harmful to the skin and

eyes. It may be toxic

These batteries contain lead, a neurotoxin, and sulfuric acid, a corrosive.

Additionally, the energy stored in the batteries can present a shock hazard and a

burn hazard. Batteries should only be serviced by trained personnel.

A battery can present a risk of electrical shock and high short-circuit current.

The following precautions should be observed when working on batteries:

a) Remove watches, rings, or other metal objects

b) Use tools with insulated handles.

c) Wear rubber gloves and boots.

d) Do not lay tools or metal parts on top of batteries.

e) Disconnect charging source prior to connecting or disconnecting

battery terminals.

f) Determine if battery is inadvertently grounded. If inadvertently

grounded, remove source from ground. Contact with any part of a

grounded battery can result in electrical shock. The likelihood of such

shock can be reduced if such grounds are removed during installation

and maintenance (applicable to equipment and remote battery

supplies not having a grounded supply circuit).

Contact with electrolyte requires flushing with a generous amount of clean water.

Seek medical attention immediately following contact with electrolyte.

Unwanted batteries must be recycled and should never be discarded.

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The life expectancy of batteries is temperature dependence at which they are stored

and operated. Batteries should be used in a 70 F (21 C) environment. Consider that

for every 15 F (8.3 C) increase in temperature, the life expectancy is halved.

Exposure to temperatures in excess of 90 F (32 C) should be limited to no more than

30 days per year. Under no circumstances should the battery be exposed to

temperatures over 104 F (40 C) which can lead to thermal runaway, a condition that

damages the battery. Thermal runaway can cause batteries to swell and if the battery

body burst, the hazardous contents may be exposed.

MAINTAINING PROPER AMBIENT TEMPERATURE USUALLY REQUIRES

INSTALLING THE PRODUCT IN A TEMPERATURE CONTROLLED SPACE.

EQUIPMENT ROOMS WITHOUT COOLING SYSTEMS DO NOT GENERALLY

MAINTAIN THE PROPER CONDITIONS FOR GOOD BATTERY LIFE.

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SECTION3

BATTERY CABINET SETUP



This section describes: 

Floor load-carrying capacity and clearances

Handling the cabinet

Equipment inspection 

FLOOR LOAD-CARRYING CAPACITY

When planning the commissioning, consider the battery cabinet weight for floor where it will be placed. The

load-carrying capacity of the installation surface must be adequate for point and distributed loading. The

approximate weights are shown in the following table.

Table2‐FloorLoad‐carryingcapacity

Battery Cabinet with batteries 100Ah

Maximum Weight Point Loading

1750kg (3859 lbs) A 3.8kg/cm2 (54lb/in2)

B 1.3kg/cm2(12lb/in2)

Battery Cabinet with batteries 55Ah

Maximum Weight Point Loading

1150kg (2536 lbs) A 2.5kg/cm2 (36lb/in2)

B 0.8kg/cm2 (11lb/in2)

Battery Cabinet without batteries

Maximum Weight

300kg (662 lbs)

CLEARANCE

S



The following clearances are recommended for the Battery Cabinet.

Front of Cabinet 150 cm (59”) working space

Back of Cabinet 15.2 cm (6”)

HANDLING THE CABINET (unloading and transporting)

The cabinet can be shipped including the batteries installed inside or without batteries.

On table 2 are reported the weights of cabinets, with and without battery blocks installed.

Unloading and transporting of cabinet must be carried out with appropriate forklift. See fig. 3 for the correct

way to lift the cabinet.

CAUTION to move the cabinet make sure to use a forklift with appropriate characteristics,

rated for the cabinet weight.

Unloading the cabinet requires at least two people to safely remove the cabinet from the

pallet

To remove the battery cabinet from ship pallet:

1) Make sure the path traveled has sufficient support for the combined weight of the forklift and the

battery cabinet.

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2) Remove N.6 10mm lag bolts securing the cabinet to the pallet. (N.3 for side see Fig. 2).

3) See Fig. 3 to identify the correct area for the insertion of the forks.

4) Make sure forks are at maximum separation

5) Keep the people out of the area of possible fall of the cabinet, during unloading and through path of

destination.

6) Lift the cabinet with forklift 1or 2 inches 1”- 2” (2.5-5cm) from the floor level

7) Carefully move the cabinet to location where will be installed and slowly drop-off it to the floor or

other appropriate flat surface.

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Fig.2‐lagbolts

Fig.3‐positiontheforksintheindicatedarea

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INSPECTING THE EQUIPMENT

If Battery cabinet is not provided with battery blocks installed:

Remove all panels (front, rear, left and right side).

See in the figure the appearance of the cabinet without panels.

The components used for the assembly of battery blocks are always provided and you’ll find

the followings inside the cabinet:

Pos.#

1) Cable 1/0 or #2x1/0 AWG length 360mm (14.17 in.) crimped to “green” or “grey” connector at one

side - 6pcs

2) Cable 1/0 or #2x1/0 AWG length 360mm (14.17 in.) crimped to “red” connector at one side – 2pcs

3) Cable 1/0 or #2x1/0 AWG length 360mm (14.17 in.) crimped to “blue” connector at one side – 2pcs

4) Red and black cable #2x 22 AWG style 1015 800mm (31.5 in.)

5) Shielded cable #2x 22 AWG style 4516 25m (82 ft) (Option)

6) 2 x Cable #2x22 AWG style 2516

7) Cu busbar marked “1” N. 10

8) Cu busbar marked “2” N. 20

9) Cu busbar marked “3” N. 5

10) Cu busbar marked “4” N. 10

11) Screws washers and spring washer to connect busbars to battery terminals

12) Insulated tubing to protect battery terminal connections (cut into 10 pieces about 100mm-3,9 ft-long)

13) Cable tie to close insulated tubing n. 20

14) Straps to secure battery blocks n. 25

15) Insulating sheet – 5pcs

If Battery cabinet is provided with battery blocks installed, don’t remove panels.

Find position 5) and 6) only.

Go to section 5

Riello UPS MASTER HP Manual de usuario

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