Ridder RB50EPLUS Manual de usuario
Ridder Drive Systems
Lorentzstraat 36-38 3846 AX Harderwijk
P.O. Box 360 3840 AJ Harderwijk
the Netherlands
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Iwww.ridder.com Einfo@ridder.com
Product Manual
Ridder RB50Eᵖˡᵘˢ Tube motor
265041EN - 2017.06 - V01
Original Product Manual
TABLE OF CONTENTS
1. GUIDELINES, STANDARDS AND CONDITIONS
1.1 Applicable guidelines and standards 3
1.2 Approved personnel 3
1.3 Warning about discouraged use 3
1.4 Warranty provisions 3
2. SYMBOLS, WARNINGS AND SAFETY INSTRUCTIONS
2.1 Explanaon of warnings (ISO 3864-2) 3
2.2 Precauons and safety instrucons 4
2.3 Residual risks 5
2.4 Symbols and abbreviaons 5
3. PRODUCT DETAILS
3.1 Descripon 6
3.2 Applicaon 7
3.3 Dimensions 8
3.4 Technical specicaons 8
3.5 Idencaon 9
4. INSTALL INSTRUCTIONS
4.1 Special tools and equipment 9
4.2 Installaon - Condions and starng points 10
4.3 Installaon guiding prole and guiding unit 12
4.4 Aach the tube motor to the guiding unit 16
4.5 Aach the cable carrier 17
4.6 Aach the coupling piece to the tube motor 19
4.7 Aach the screen cloth and winding tube 20
5. CONNECT INSTRUCTIONS
5.1 Electrical material 22
5.2 Protecon - Condions and starng points 22
5.3 Wiring diagram: Single 24
5.4 Wiring diagram: Parallel 25
6. USER INSTRUCTIONS
6.1 Usage - Condions and starng points 26
6.2 Operaon 27
7. COMMISSIONING INSTRUCTIONS
7.1 Commissioning - Condions and starng points 27
7.2 Special tools and equipment 28
7.3 RB50Eᵖˡᵘˢ limit-switch system 28
7.4 Seng the end posions 29
7.5 Erasing one end posion 30
7.6 Erasing two end posions at the same me 31
8. MAINTENANCE INSTRUCTIONS
8.1 Maintenance general 32
8.2 Maintenance and cleaning RB50Eᵖˡᵘˢ tube motor and accessories 32
8.3 Maintenance and cleaning roller-screen system 32
9. SERVICE
9.1 Troubleshoong 33
9.2 Technical support 34
10. ENVIRONMENT
10.1 Waste disposal 35
10.2 Decommissioning and removal 35
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1. GUIDELINES, STANDARDS AND CONDITIONS
1.1 Applicable guidelines and standards
The Ridder RB50Eᵖˡᵘˢ tube motor complies with the provisions of the European guidelines that
follow:
Machinery Direcve 2006/42/EC | Low Voltage Direcve 2006/95/EC | EMC Direcve 2004/108/EC
The harmonized standards (or parts of these standards) that follow are applicable:
NEN-EN-ISO 12100:2010 | NEN-EN-IEC 60204-1 |
NEN 82079-1 (62079: 2001) | NEN5509 | ISO 3864-2
Make sure that this product is only put into operaon if the system (in which it will be installed)
complies with the requirements of the applicable standards and guidelines.
1.2 Approved personnel
This product manual contains important informaon for installers about the installaon and
commissioning of a RB50Eᵖˡᵘˢ tube motor. Read this product manual and instrucons rst before the
work starts. Approved mechanical and/or electrical installers, with professional competence, must
do all work safe and responsible.
1.3 Warning about discouraged use
The condions that follow are applicable when the RB50Eᵖˡᵘˢ tube motor is used:
• Do not change the construcon of the RB50Eᵖˡᵘˢ
• It is not permied to use the RB50Eᵖˡᵘˢ to li or move people
• Do not let the torque of the RB50Eᵖˡᵘˢ be more than its maximum
• Do not let the duty cycle of the RB50Eᵖˡᵘˢ be more than its maximum.
Refer to §3.2 for a descripon of the intended use of the RB50Eᵖˡᵘˢ tube motor.
1.4 Warranty provisions
For the warranty period and condions refer to the ‘Condions’ secon on our website at www.
ridder.com, or in the Ridder catalogue.
2. SYMBOLS, WARNINGS AND SAFETY INSTRUCTIONS
2.1 Explanaon of warnings (ISO 3864-2)
This product manual contains ps, notes and warnings of dierent degrees of importance. The list
that follows tells what they mean.
Suggeson to perform an operaon more eecve.
May result in damage or problems if an acon is performed
incorrectly.
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2.2 Precauons and safety instrucons
Precauons
A roller-screen system can be dangerous. The correct safety precauons are important (safety
barriers, persons cannot touch the winding tube).
• If these precauons cannot be obeyed, then use warnings.
• The responsibility for precauons and warnings lies with the installer of the roller-screen system.
Refer to the, local or naonal, laws and regulaons of the country if a CE cercaon (to show
the safety is made sure) is necessary.
• Parts of the electrical or electronic installaons are connected to dangerous electrical voltages.
Work without professional competence or not obeyed warning instrucons could cause injury
and/or material damage.
• Ridder is not responsible for injury, material damage or consequenal damage if accessories that
Ridder did not make are used.
Safety instrucons
• Do not let persons and not approved personnel be near controls and roller-screen systems which
are in operaon.
• Damaged systems must be stopped immediately unl they are repaired.
• Do not operate roller-screen systems when persons are in the danger zone and can touch the
roller screen.
• Monitor the danger zone when you work with or near the roller screen.
• Stop and de-energize roller-screen systems during maintenance and cleaning work to or near the
system.
• Make sure that there is sucient space between parts that move and adjacent objects.
• Stay away from or safety areas where there is a risk to become caught in the system (tube-motor
guiding, roller screen).
• The torque and the duty cycle of the system must be in the range of the tube motor parameters.
Refer to §3.4/§3.5.
• Use safety barriers, for system parts that move, to a height of 2.5 m from the ground.
• Safety distances must agree with ISO 13857:2008.
May result in minor injury if the hazard is not avoided.
Signicant injury, possible death, if the hazard is not avoided.
Severe injury and possible death if the hazard is not avoided.
If you do not obey the safety instrucons that follow it can be
dangerous and cause injury.
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2.3 Residual risks
Automated controls
The Ridder RB50Eᵖˡᵘˢ tube motors are generally used in automac controlled roller-screen systems.
Persons who do work or stay near the roller-screen system must know about that. If persons or their
cloths touch the roller-screen system when it winds up, it could have serious consequences.
Torque guard
The RB50Eᵖˡᵘˢ tube motor has a torque guard. The funcon is to minimize the risk of injury to
persons, damage to the system or damage to the tube motor. Because of the forces in the systems
(in which the tube motor is installed), Ridder cannot be sure that there will be no injury to persons
or damage to the system.
2.4 Symbols and abbreviaons
This secon tells about used symbols and abbreviaons in this manual. The table that follows gives
the descripons.
Symbol Description Symbol Description
ACS Automac control system NNeutral wire
CB Control box with switch components P20 Journal with 2 at sides at a
distance of 20 mm (parallel)
EM, M Electric motor, Motor P71, P72 Automac control contacts (ACS)
FCP Female connecon PE Protecve earth
F11 Fuse RB Tube Motor
ICurrent charging rate at full load in
Amperes (A) SS System switch (put near the tube
motor)
kb Maximal cycle in minutes (min) (kb =
KurzBetrieb/ Short operaon) S21 System switch (to stop the tube
motor)
L1 Voltage source, Phase-1 S111 Manual switch (MC)
MDrive torque in Newton metres (Nm) UNominal mains voltage / supply
voltage in Volts (V)
MCP Male connecon
MPCB Motor Protecon Circuit Breaker U1, V1, W1 Motor connecon
nSpeed of revoluons in revoluons
per minute (/min) VK10 Journal square 10x10 mm
Persons can be in danger of life if they touch a roller-screen system
that turns.
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3. PRODUCT DETAILS
3.1 Descripon
The Ridder RB50Eᵖˡᵘˢ tube motor is built-in to a 50 mm aluminium tube (wall thickness 1.5 mm) and
suitable for use with 50 mm winding tubes. Because it is built-in it is possible to wind around the full
width of the tube motor.
The RB50Eᵖˡᵘˢ tube motor is supplied with a 1-phase 2 core asynchronous electric motor for a mains
voltage of 230 V at 50 Hz, an integrated brake and a lubricated gear system. When the tube motor
operates with undervoltage the braking funcon stays good unl a minimum of 190 V. The tube
motor has a thermal protecon system. This prevents the burn-out of the drive if the electric motor
becomes too hot.
The RB50Eᵖˡᵘˢ tube motor is almost enrely water resistant. The protecon classicaon of IP55
makes sure that a damp environment has no eect on the tube motor.
The RB50Eᵖˡᵘˢ tube motor has an electronic limit-switch system, with a range of 38 revoluons, that
counts pulses. These counted pulses are used to stop the tube motor at the end posions and in
case of an overload. It is possible to set end posions with an adjusng set. The electronic limit-
switch system also makes parallel connecon of tube motors possible.
Together with the Ridder guiding unit and a guiding prole, the tube motor can be installed on the
two sides of a roller screen.
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3.2 Applicaon
The Ridder RB50Eᵖˡᵘˢ tube motors are designed to be used with roller-screen systems in
greenhouses and livestock houses. For other (dierent) applicaons approval from Ridder Drive
Systems is necessary.
Components RB50Eᵖˡᵘˢ tube motors
To operate the roller-screen system more components are necessary to complete the drive
system. The illustraon and table that follow show an overview of the Ridder components that are
applicable to the RB50Eᵖˡᵘˢ tube motor.
Posion Descripon
1RB50Eᵖˡᵘˢ tube motor
2Guiding unit
3Guiding prole
4Guiding-prole mounng-bracket
5Cable-carrier mounng-set
6Cable carrier
7Cable-carrier mounng-bracket
8 (5) Cable-carrier bracket
9Adjusng switch
10 RMC50 Motor control unit
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3.3 Dimensions
Note: The dimensions and illustraons are approximate. In this product manual shown illustraons
can be dierent than the components and/or systems.
3.4 Technical specicaons
Mechanical
Torque 50 Nm (50 Hz)
Speed (revoluons per minute) 3.5 rpm (50 Hz)
Limit-switch range 38 revoluons (drive sha)
Dimensions (WxHxD) 550032, 550037: 802 x 50 x 50 mm (approximately)
550039: 876 x 50 x 50 mm (approximately)
Tube 50 x 1.5 mm
Weight 4.2 kg
Electrical
Supply voltage 230 V AC, 1-phase (50 Hz)
Maximum current 0.56 A (50 Hz)
Power 126 W
Thermal protecon < 120 °C (248 °F)
Duty Cycle (kb) Applicable for intermient duty, duty class S2, a maximum of 10
minutes
Environment
Protecon rang IP55
802/876*
Ø4
16
772 (l)/846 (l)*
139/213*
167/241*
1.5
Ø50
12
3030
20
10
10
35
A
A(2)
20
30
32
24
11
6
32
9
A(1) 550037 (P20)550037 (P20)
*= 550039
5000
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3.5 Idencaon
This product manual is only applicable to:
• Ridder RB50Eᵖˡᵘˢ tube motors (2016)
• Serial numbers from 200.900.000
• Item numbers: 550032
550037
550039.
Idencaon is possible from the scker on the locaon shown. Refer
to the explanaon that follows on how to read the informaon. For
more informaon on item numbers and models refer to the Ridder
catalogue or website www.ridder.com.
4. INSTALL INSTRUCTIONS
4.1 Special tools and equipment
Ê
EXAMPLE
B50: Diameter of the tube motor in mm
VK10: Journal dimensions in mm (10x10)
Alternaves: P20 - width in mm
50: Mains frequency 50 Hz
230: Mains voltage 230 V
3.5: Number of revoluons drive sha at 50 Hz
E+: Tube motor with electronic limit-switch
50: Torque RB tube motor in Nm
RB: General designaon Ridder tube motors
L772: Length (l) of the tube motor in mm
Alternaves: 846 mm
Make sure that the correct equipment and tools are used.
During mechanical installaon an adjusng switch can be used, if
necessary, to operate the tube motor.
§7.2 gives more informaon about the adjusng switch.
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4.2 Installaon - Condions and starng points
Ridder components
• The starng point is that only Ridder components are used.
Roller-screen system
• The starng point is a side-wall roller-screen in a greenhouse. The roller screen is installed on
a side wall between the purlins. For dierent installaons, systems, greenhouses and building
structures this product manual does not give full informaon.
Standard installaon (tube motor 550032/550039)
• The starng point is the standard installaon of a tube motor 550032 or 550039.
For dierent installaons refer to “ALTERNATIVES”.
• The guiding unit (550500) is for the standard VK10 journal.
• The tube of the 550039 tube motor has an extension of 74 mm. This makes the RB50Eᵖˡᵘˢ tube
motor interchangeable with the RB50 tube motor.
Installaon side of the roller screen
• The installaon is possible on the two sides of the roller screen (20).
If installaon on the other side of the roller screen (20) is necessary:
• Turn the assembly 180° around the longitudinal axis of the post (B).
Note: In §4.3 thru §4.7 each me the same installaon side is shown.
550032
550039
4.2.1VK10 (standard installaon)
4.2.2
Put the cable-carrier bracket (8) and tube motor (1) in the correct
posion for the related installaon side of the roller screen.
REFER TO §4.4/4.5. This prevents more subsequent work.
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Tabla de contenidos
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