RICE HYDRO EL Series Manual de usuario

The El-series is a line of low volume high pressure hydrostatic test pumps,

offering flow rates up to 5 GPM, and pressures to 1800 PSI. Designed for

testing sprinkler systems, irrigation lines, pressure vessels, plant process

piping, and small diameter water lines. The triplex ceramic plunger pump has an

inner oil bath, ensuring long life

with minimal maintenance.

Standard motor features include;

overload protection, totally

enclosed fan cooled, 110 to 220

volt, and the 1 HP motors are

capable of reading 50/60 Hertz.

There are no external moving

parts for increased operator safety

and reduced liability risk. All RICE

units can be “Built to Suit”, contact

the factory for special order

options available or details on

your required specifications.

E L E R I E

MODEL EL1 EL1A EL2 EL3 EL4/18 EL5/500

PSI 300 500 1000 1500 1800 500

GPM 331.5 1.5 45

INLET 3/4” 3/4” 3/4” 3/4” 3/4” 3/4”

OUTLET 1/2” 1/2” 3/8” 3/8” 3/8” 1/2”

MOTOR 1/2HP 1HP 1HP 1.5HP 5HP 2HP

60HZ 50/60HZ 50/60HZ 50/60HZ 60HZ 60HZ

110/220 110/220 110/220 110/220 220 110/220

DIMENSIONS 22X14X14 22X14X14 22X14X14 22X14X14 25X21X17 25X21X17

WEIGHT 60 LBS 74 LBS 85 LBS 86 LBS 175 LBS 125 LBS

OPTION : Explosion Proof, Phase, Hertz and oltage options available

H YD RO S T AT I C T E S T P U MPS

Model E L - S eri es •5 GPM •1800 PS I

w w w . r i c e h y d r o . c o m

HYDRO INC.

3500 Arrowhead Drive

Carson City

Nevada

89706

web site:

www.ricehydro.com

e-mail:

[email protected]

Phone:

(775) 885-1280

Fax:

(800) 998-7423

TOLL FREE U & CANADA 800-245-4777

•A tomatic Press re Reg lator with Inlet Bypass

•Stainless Steel Liq id-Filled Ga ge Ens res Acc rate Readings, with Less Fl tter

•R gged Roll Cage Constr ction, Protects P mp From Damage

•High Press re Ballvalve and Fittings

RICE HYDRO, INC.

MANUFACTURER'S OPERATING INSTRUCTIONS

EL-SERIES MODEL TEST PUMPS

FOR WARRANTY REGISTRATION CALL: 1-800-245-4777

WARNING: Operating, servicing and maintaining this equipment can expose you to chemicals including engine exhaust, carbon monoxide and

lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid

breathing exhaust, do not idle the engine except as necessary, operate and service your equipment in a well-ventilated area and wear gloves

or wash your hands frequently when servicing your equipment. For more information go to: www.p65warnings.ca.gov

CAUTIONS:

Power source must meet voltage, phase, hertz and amperage requirements of

electric motor, as stated on label. If an extension cord is used, requires at

least 12 gauge 3 wire with maximum of 25 foot length.

Check ALL fluid levels prior to operating the unit.

3. Use a sound 3/4" or larger supply hose.

4. Protect the pump from freezing, FLUSH with anti-freeze.

5. DO NOT run dry or pump chlorine thru the unit.

CONNECTING THE PUMP:

With motor switch in the off position, connect power cord of motor to a standard

wall outlet. Extension cord: when needed, requires a 12 gauge 3 wire, maximum

25 foot length plugged into a 20 or larger amp breaker, depending on individual

motor requirements.

Connect CLEAN pressurized water source to the inlet of the pump. It is

recommended that the unit be pressure fed. For gravity feed locate water within

8 feet and elevated above level of unit, and then prime the pump.

Connect high-pressure outlet hose to the pump and your test environment.

OPERATING THE PUMP:

Turn the outlet ballvalve to the open position, start the motor.

The pressure regulator has been preset at the factory. To change this setting

you must make this adjustment while the water is flowing freely, and the unit is

under NO pressure. To adjust the pressure, first loosen the locknut. Turn the T-

handle/Knob clockwise to increase and counter-clockwise to decrease the

pressure. Place a ballvalve or similar open and close valve at the end of the

outlet hose, open and close this valve multiple times as needed, to check

pressure setting and re-adjust as necessary. It is also recommended that you

open and close the hosebib located under the gauge to bleed excess air from

piping and ensure accurate pressure gauge readings. Upon reaching desired

pressure setting, tighten locknut and prepare to begin test.

With the ballvalve open begin building pressure in the test environment. Be

sure to bleed the air from hosebib under gauge at least once during this

process. Once test pressure has been reached, close the ballvalve and shut-off

motor. An inlet checkvalve prevents water pressure from bleeding back into the

pump.

Once the outlet ballvalve is closed and your test begins, you have now isolated

the test pump from the test environment, any loss of pressure is due to leaks or

trapped air being compressed in the test environment.

RECOMMENDED MAINTENANCE

Pumps use non-detergent 30wt oil, gear reductions use 90wt gear oil.





Part # Description Qty

0006.09 BUSHING D45X52X16 HK45-16 1

0007.18 OIL SEAL D15X24X4 3

0007.24 OIL SEAL D40X52X7 1

0009.09 ELASTIC RING D52X2.5 1

0014.20 PLUNGER GUIDE D15/18 “PN” 3

0021.15 WATER SEAL LP. D15 BE3

0023.22 RING D6.3X9X1.3 2021 “PN/C/G” CE3

0023.25 INTERMEDIATE RING D15 “PN” 3

0031.42

HOLLOW SHAFT “PN” D5/8”

0103.41 CONNECTING ROD “PN/PS” 3

0208.70 COVER “PN” 1

0208.72 BACK COVER “PN” 1

0209.56 CRANKCASE “PN/PS” 1

0214.21 BALL BEARING D20X52X15 1

0301.42 SLINGER RING “PN/PK/PKWT/PS” D3

0303.18 NUT “PN/PK/PKWT/PS M8XH5 D3

0517.08 ENGINE FLANGE “PN” NEMA 56H 1

0602.76 BACK COVER GASKET “PN/PK/PW/PS 1

0605.09 GASKET D17X23X1.5 (G3/8) 1

0605.33 GASKET D8X14X2 D3

0605.49 GASKET D13X19X1.5 1

0635.01 HIGH PRESS. SEAL ASSY D15 BE3

1101.A2 O-RING - VALVE CAP E6

1101.A3 O-RING - VALVE A E 6

1101.A4 O-RING - PLUNGER D3

1101.A6 O-RING - BEARING COVER 1

Part # Description Qty

1101.A7 O-RING - LP SEAL RETAINER B C E 3

1205.35 CERAMIC PLUNGER D15X30 “PN” 3

1212.10 METAL COVER “PN” 1

1221.11 LOW PRESS. SEAL RETAINER D15 CE3

1411.01 SERATED WASHER D6 12

1502.15 PIN D7X25.5 3

1506.26 SNAP RING D20 1

1603.64 PLUG G3/8 1

1603.67 PLUG G1/4 1

1603.69 OIL PLUG G1/4+GASKET 1

1603.72 VALVE PLUG “PN”PISTON D15/18 E6

1604.59 HEAD “PN” PISTON D15/18 E1

1625.10 OIL PLUG G3/8 “PN” 1

1805.19 ALLEN BOLT M6X25 4

1805.20 ALLEN BOLT M6X16 8

1805.39 ALLEN BOLT M6X60 8

6006.25 VALVE ASSY “PN” W/O O-RING AE6

6017.20 COMPLETE MANIFOLD ASSEMBLY 1

6061.01 KIT 1 - VALVE KIT “PN/PW” 1

6061.07 KIT 7 - WATER SEAL KIT D15 “PN/PK” 1

6061.13 KIT 13 - BRASS RING KIT D15 “PN” 1

6061.20 Kit 20 - PLUNGER KIT D15/18 “PN” 1

Parts in 6061.01 (Kit 1).

Parts in 6061.07 (Kit 7).

Parts in 6061.13 (Kit 13).

Parts in 6061.20 (Kit 20).

Parts in 6017.20 (Complete Manifold Assembly).

PNL 3.0/20-Z

MAX FLOW 3.0 GPM 11 L/MIN

MAX PRESSURE 2000 PSI / 130 BAR

RATED PUMP SPEED 3400 RPM

POWER REQUIREMENT 4.0 HP ELECTRIC

LUBRICATION 14 OZ UDOR LUBE

WEIGHT 13 LBS

LUBRICATION 10 OZ UDOR LUBE

PN SERIES DIMENSIONS

Dimensional Drawings are

Shown in Millimeters.

To Convert to Inches,

Multiply Dimension x 0.03937

PN SERIES PUMPS - 5/8” HOLLOW SHAFT w/ NEMA 56C FLANGE

TORQUE SPECS

Ref. Description Ft./lb. Nm Loctite®

Head Bolts

8 11 -

2 Valve Caps 75 100 243

3 Inlet Cap 60 80 -

4 Outlet Cap 60 80 243

5 Bearing Flange Bolts 8 11 -

6 Rear Cover Bolts 8 11 -

7 Connecting Rod Bolts - - -

8 Plunger Bolts 11 15 270

9 Valve Cover Bolts - - -

10 Oil Drain Plug 6 8 -

QTY

PART NUMBER.. DESCRIPTION.. REQ'D

UDO4-0006.09 BEARING 1

UD04-0007.18 SEAL 3

UD04-0007.24 SEAL 1

UD04-0009.09 RETAINER CLIP 1

UD04-0014.20 PLUNGER ROD 3

UD04-0021.15 WATER SEAL 3

UD04-0023.22 SUPPORT RING 1

UD04-0031.42 CRANKSHAFT 1

UD04-0103.41 ALUMINUM CONNECTING ROD 3

UD04-0208.70 BACK COVER 1

UD04-0208.72 CRANKCASE COVER 1

UD04-0209.56 CRANKCASE 1

UD04-0214.21 BEARING 1

UD04-0301.42 SLINGER RING 1

UD04-0303.18 PLUNGER NUT 1

UD04-0517.08 ELECTRIC FLANGE 1

UD04-0602.76 GASKET - CRANKCASE COVER 1

UD02-0605.09 ALUMINUM WASHER 1

UD04-0605.33 PLUNGER WASHER 1

UD04-0605.49 O-RING 1

UD04-0635.01 HIGH PRESSURE SEAL ASSY 3

UD04-1101.A2 O-RING 6

UD04-1101.A3 VALVE O-RING 6

UD04-1101.A4 O-RING 1

UD04-1101.A6 O-RING 1

UD04-1101.A7 O-RING 3

UDO4-1205.35 PLUNGER - 15 MM 3

UD04-1212.10 SIDE PLATE 1

UD04-1221.11 LOW PRESSURE SEAL RETAINER 3

UD04-1411.01 WASHER 12

UD04-1502.15 CONNECTING ROD PIN 3

UD04-1506.26 SNAP RING 1

UD04-1603.64 3/8" PLUG 1

UD02-1603.67 DRAIN PLUG 1

UDO4-1603.69 SIGHT GLASS 1

UD04-1603.72 VALVE CAP 6

UD04-1604.59 BRASS MANIFOLD 1

UD04-1625.10 OIL PLUG 1

UD04-1805.19 BOLT 4

UD04-1805.20 BOLT 8

UD04-1805.39 BOLT 8

UD04-6006.25 VALVE ASSY KIT w/o O-RING 6

OUTLET HOSES:

HOSE-3/8X8-RH 8' FOOT OUTLET HOSE - STANDARD 1

COUPLERBODY-BR-3/8F FEMALE PUMP OUTLET - HOSE 1

COUPLERPLUG-3/8M MALE PUMP OUTLET - PIPING 1

HOSE-3/8-3000XFT SPECIFY LENGTH OF HOSE

FITTING-3/8-MPIPE FITTING FOR HOSE - RIGID 1

FITTING-3/8-MPX FITTING FOR HOSE - SWIVEL 1

MOTORS & PUMPS:

MOTOR-1HP-CFACE (EL2) 1HP 110/220V 1 PHASE 50/60HZ 1

MOTOR-1.5HP-50/60HZ (EL3) 1.5HP 110/220V 1 PHASE 50/60HZ 1

SPEC-PNL-3.0/20-Z TRIPLEX PLUNGER PUMP 1

PAGE 1 OF 2

PARTS BREAKDOWN FOR MODELS: EL2, EL3

RICE HYDRO INC.

QTY

PART NUMBER.. DESCRIPTION.. REQ'D

MISCELLANEOUS PARTS:

HOSESWIVEL-1/2 HOSE SWIVEL INLET 1

HOSESCREEN&WASHER INLET HOSE SCREEN 1

BALLVALVE-3/8HP OUTLET BALLVALVE 1

VALVE-RELIEF-900PSI (EL2) PRESSURE REGULATOR 1

RED SPRING 100-900 PSI

VALVE-RELIEF-2000PSI (EL3) PRESSURE REGULATOR 1

YELLOW SPRING 200-2000 PSI

GAUGE-1500 (EL2) 0-1500 PSI LIQUID GAUGE 1

GAUGE-2000 (EL3) 0-2000 PSI LIQUID GAUGE 1

NEEDLEVALVE-1/4 AIR BLEED VALVE 1

KING-EL1A SHIPPING BOX 1

LABEL-KIT-EL INSTRUCTION AND CAUTION STICKERS 1

KITS: *Kits are all inclusive

UD04-6061.01 VALVE KIT

UD04-6061.07 SEAL KIT

UD04-6061.13 BRASS KIT

UDO4-6061.20 PLUNGER O-RING KIT

PAGE 2 OF 2

RICE HYDRO INC.

PARTS BREAKDOWN FOR MODELS: EL2, EL3

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