REXROTH EFC 5610 Series Instrucciones de uso

Bosch Rexroth EFC5610 Frequency Inverter

Easy Start Guide

This guide is intended to complement the user manual provided by the manufacturer.

It is provided as a basic introduction to the product for Inverter Drive Supermarket customers.

It should not be used as a replacement for the manual issued by the manufacturer.

Issue 1

20180705

This product is not a safety device. All safety considerations including but not

limited to Emergency Stop provision should be assessed separately and are

outside the scope of this guide.

The Bosch Rexroth EFC5610 Frequency Inverter range

is available to order from inverterdrive.com

L1 L2 L3 (+) B U V W

Easy Start Guide

Page 1

This guide has been produced by The Inverter Drive Supermarket Ltd.

All content, including but not limited to graphics, text and procedures copyright The Inverter

Drive Supermarket and must not be reproduced or altered without prior written permission.

Page 1

Page 3

Page 4

Page 5

Page 2

Page 12

Page 8

Page 13

Page 10

Page 6

Page 14

Page 7

Page 15

Page 11

Page 9

How to connect and configure a Run Forward or

Run Reverse switch

Motor Connections - Star and Delta

How to enable Sensorless Vector control

Parameters - Overview

How to set a Parameter value

Power and Motor Connections (Three Phase)

How to Operate the Inverter from the keypad

STO (Safe Torque Off) Connections

How to connect and configure a Potentiometer

for remote speed control

Contents

Power and Motor Connections (Single Phase)

Parameters to set before use

How to connect and configure a Run/Stop switch

with Forward/Reverse selection

How to configure “3-Wire” control with Run/Stop

pushbuttons and Forward/Reverse selection

Brake Resistor Connection

How to Reset the Inverter to Factory Defaults

Contents

Bosch Rexroth EFC 5610 Series Inverter

L1 L2 L3 (+) B U V W

Easy Start Guide

1. Power and Motor Connections (Single Phase)

Page 2

This guide has been produced by The Inverter Drive Supermarket Ltd.

All content, including but not limited to graphics, text and procedures copyright The Inverter

Drive Supermarket and must not be reproduced or altered without prior written permission.

Before commencing, confirm that the Inverter and

all cables are completely isolated from the power

supply, have been isolated for at least 5 minutes

and that the motor is not turning.

Bosch Rexroth EFC 5610 Series Inverter

MotorPower

Earth

Phase (W)

Phase (V)

Phase (U)

Live (L1)

Neutral (L2)

Earth

The order of the three motor phases

determines the initial direction the motor turns.

Notes:

The illustration above is based on the 0.75kW

230V model. The terminal layout for other

ratings is similar.

The supply must match the Inverter

specification.

Important:

Use screened or armoured cable between the

Inverter and Motor and ensure it is grounded

as shown.

The motor must be separately earthed.

Easy Start Guide

2. Power and Motor Connections (Three Phase)

Page 3

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Drive Supermarket and must not be reproduced or altered without prior written permission.

This guide has been produced by The Inverter Drive Supermarket Ltd.

Bosch Rexroth EFC 5610 Series Inverter

The supply must match the Inverter

specification.

Notes:

The illustration on the left is based on the 4kW

400V model. The terminal layout for other

ratings is similar.

Use screened or armoured cable between the

Inverter and Motor. To minimise

electromagnetic interference, ensure the

cable screen is grounded as shown.

The order of the three motor phases

determines the initial direction the motor turns.

This can be reversed by physically swapping

any two motor phases. Or by changing the

Inverter parameters.

The order of the three supply phases is not

important.

The motor must be separately earthed.

Before commencing, confirm that the

Inverter and all cables are completely

isolated from the power supply, have

been isolated for at least 5 minutes and

that the motor is not turning.

Motor

Phase (L3)

Phase (L2)

Phase (L1)

Earth

Phase (U)

Phase (V)

Phase (W)

Supply

L1 L2 L3 (+) B U V W

Screen

Easy Start Guide

3. Motor Connections - Star and Delta

Page 4

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All content, including but not limited to graphics, text and procedures copyright The Inverter

Drive Supermarket and must not be reproduced or altered without prior written permission.

Bosch Rexroth EFC 5610 Series Inverter

3.2 Motor connected in DELTA:

The order of the three phases determines the

direction the motor turns.

The link configuration is shown in the

illustration opposite and is sometimes referred

to as “three-a-breast”.

Note that the manufacturer recommends that

the cable screen is earthed at both ends and

the motor and Inverter are earthed separately.

For safety purposes, Star (shown opposite) is

the default configuration for small motors

(usually to 3kW) and is sometimes known as

“two at one side”.

Only two links are required for Star. Double-up

the links if changing from Delta to allow the

motor to be changed back in future.

The order of the three phases determines the

direction the motor turns.

Note that the manufacturer recommends that

the cable screen is earthed at both ends and

the motor and Inverter are earthed separately.

3.1 Motor connected in STAR (or Wye):

Dual voltage induction motors typically include

terminal boxes with six points. The points can

be connected together with links in one of two

ways to suit one of the two rated voltages.

The two ways of connecting the links are

shown below. These are known as “Star” (the

higher voltage) or “Delta” (the lower voltage).

The selection of Star or Delta is not optional

and must match the supply voltage.

Dual voltage motor nameplates include

symbols to represent voltage and full load

current in each configuration.

Delta is represented by a triangle and star by a

Y (Wye).

Phase

Earth

Screen

Phase

Link DELTA

STAR

Link

Earth

Screen

Easy Start Guide

Page 5

This guide has been produced by The Inverter Drive Supermarket Ltd.

All content, including but not limited to graphics, text and procedures copyright The Inverter

Drive Supermarket and must not be reproduced or altered without prior written permission.

4. Parameters - overview

Parameter

Description

How to set

b0.00

Access to additional parameters

Default is 0 for Basic Parameters. Set to to enable Advanced Parameters.2

E0.08

Maximum output frequency (Hz)

Maximum frequency of the . Default is ; suitable for most applications.Inverter 50.00

E0.09

Output frequency high limit (Hz)

Maximum frequency of . Default is ; suitable for mostspeed reference (eg. keypad dial) 50.00

applications. Cannot be higher than E0.08.

E0.10

Output frequency low limit (Hz)

Default is 0.00; set to for most applications .05.00

E0.26

Acceleration time (s)

Default is rating dependent; set to for most applications.5

E0.27

Deceleration time (s)

Default is rating dependent; set to for most applications.5

C2.00

V/F curve mode

Default is (linear); set to 1 if the motor is driving a Fan or Centrifugal Pump.0

C1.05

Rated motor power (kW)

Set to match motor nameplate - eg. 0.8 (for 0.75kW)

C1.06

Rated motor voltage (V)

Set to match motor nameplate - eg. 230

C1.07

Rated motor current (A)

Set to match motor nameplate - eg. 3.34

C1.08

Rated motor frequency (Hz)

Default is 50.00. Change to 60.00 for 60Hz motor only - otherwise set at 50.00

C1.09

Rated motor speed (rpm)

Set to match motor nameplate - eg. 1380

C0.05

Carrier frequency (Hz)

Default is rating dependent and will suit most applications.

Increasing Carrier frequency may reduce motor noise.

The Inverter contains a number of settings

which can be changed to tailor it for use in a

wide range of applications. These settings are

known as parameters.

Parameters are typically referred to by code or

number (eg. C1.07 = Rated Motor Current)

with a description available in the manual.

The parameters listed in section 5 are intended

to provide a starting point to allow for basic

operation of the EFC 5610 Inverter.

The parameters contain critical information

essential to the correct operation of the

Inverter. Therefore, they should at least be

checked by the user before the Inverter is

operated for the first time.

5. Parameters to set before use

See section 6 to learn how to set a parameter value.

Set the following parameters to allow the EFC

5610 to control a motor with Run, Stop and

Speed Control from the keypad.

If any of the parameters have been changed

previously, follow the procedure in section 15

to reset the Inverter to Factory Defaults.

5.1 Parameters to check and values to set

Bosch Rexroth EFC 5610 Series Inverter

Easy Start Guide

6. How to set a Parameter value

Page 6

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Drive Supermarket and must not be reproduced or altered without prior written permission.

This guide has been produced by The Inverter Drive Supermarket Ltd.

Bosch Rexroth EFC 5610 Series Inverter

Press the “Func” key repeatedly until the display shows

“-b0-” (shown in the illustration opposite). Use the up and

down keys to cycle through the parameter groups.

6.1 Find Parameter Groups.

This example demonstrates the steps required to set

parameter E0.26 which is Acceleration time in seconds.

6.2 Find a Parameter Group eg. E0

Some parameter groups may be hidden when “Advanced

Parameters” are not enabled. Press “Set” to select “-E0-”.

There are a total of 17 parameter groups when

“Advanced Parameters” are enabled:-

6.3 Find a Parameter eg. E0.26

Use the up and down keys to navigate to parameter

E0.26. Press the “Set” key to modify the parameter value.

Note that in some cases, the value of a parameter can be

restricted by the value of another parameter.

The display will show “E0.00" to indicate parameter 00

within group E0.

Press the “Set” key to save changes. The display will

show the next available parameter.Press “Func” twice to

exit.

Use the up and down keys to increase or decrease the

value. Press and hold the up or down key to change the

value more quickly.

Note: If the keypad is not used for more than 30 seconds

the display will return to the set point value.

6.4 Change a Parameter value.

Easy Start Guide

7. How to operate the Inverter from the keypad

Page 7

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All content, including but not limited to graphics, text and procedures copyright The Inverter

Drive Supermarket and must not be reproduced or altered without prior written permission.

When the EFC5610 is powered up for the first time without

any changes to the parameters it will operate from the

keypad. The display will change to show the speed

reference in Hz. This is set (as default) by the pot on the

keypad.

7.1 Use the dial to set the required speed.

The minimum speed reference is defined by parameter

E0.10 and the maximum reference by E0.09.

7.2 Press the green “Run” button to start the motor.

Press the green button firmly to start the motor. The motor

will accelerate to the speed set in 7.1 (above) in the time

defined by parameter E0.26. The display will increase from

0.00 to the speed reference.

Motor speed can be changed whilst the motor is running by

rotating the dial clockwise (faster) or anti-clockwise

(slower). When running, the “Run” lamp will be illuminated.

7.3 Press the red “Stop” button to stop the motor.

The red button will stop the motor. The display will decrease

from the current speed to 0.00. When stopped, the “Run”

lamp will go out and the display will return to the speed

reference value.

The time taken (in seconds) to stop the motor is determined

by parameter E0.27.

Bosch Rexroth EFC 5610 Series Inverter

Easy Start Guide

Bosch Rexroth EFC 5610 Series Inverter

8. How to enable Sensorless Vector Mode

Page 8

All content, including but not limited to graphics, text and procedures copyright The Inverter

Drive Supermarket and must not be reproduced or altered without prior written permission.

This guide has been produced by The Inverter Drive Supermarket Ltd.

The standard motor control mode of the

EFC5610 Inverter is VxF. This simple mode

controls motor speed by varying Volts and

Frequency in a specific ratio to maintain output

torque.

The EFC5610 can also operate in Sensorless

Vector mode. This can improve motor

performance without requiring a separate

feedback device. Sensorless Vector mode

operates in a similar way as VxF but performs

a number of calculations to improve low speed

torque.

To enable sensorless vector control first set the

parameter values specified in 8.1 and then

follow the steps described in 8.2 and 8.3.

These calculations require a rotating

“autotune” run with bare shaft during which the

Inverter operates for approx. 30s to gather the

necessary data.

For loads that cannot be decoupled from the

motor, a stationary Autotune (set C1.01 to 1

instead of 2) is possible but is not as accurate.

A rotating Autotune is therefore the preferred

option.

Parameter

Description

How to set

b0.00

Access to additional parameters

Default is 0 for Basic Parameters. Set to to enable Advanced Parameters.2

C1.05 to

C1.09

Motor parameters

Must be set correctly before Sensorless vector control is enabled.

Refer to section 5 for details.

8.1 Parameters to check prior to an Autotune.

8.2 Start Autotune.

Once the parameters in 8.1 have been set, select

parameter C1.01 and change the value to 2 and press

“Set” to save the changes.

Ensure that the motor is decoupled from the load before

pressing the green “Run” button to begin the autotuning

process.

Press the “Func” key repeatedly until the speed reference

is displayed.

8.3 The Autotune process.

During the autotuning process, the display will show

“tUnE”.

Important: To enable sensorless vector mode once

the autotune is complete set parameter C0.00 to 1.

When the process is complete the motor will stop, the

“run” lamp will no longer be illuminated and the display

will return to the speed reference. The results are saved

in parameters C1.12 to C1.14 and C1.20 to C1.24 but

sensorless vector mode is not enabled automatically.

Easy Start Guide

Page 9

This guide has been produced by The Inverter Drive Supermarket Ltd.

All content, including but not limited to graphics, text and procedures copyright The Inverter

Drive Supermarket and must not be reproduced or altered without prior written permission.

Bosch Rexroth EFC 5610 Series Inverter

9. How to connect and configure a Potentiometer

for remote speed control

Parameter

Description

How to set

b0.00

Access to additional parameters

Default is 0 for Basic Parameters. Set to to enable Advanced Parameters.2

E0.00

Frequency Setting Source

Default is 0 for keypad dial; set to for terminal (remote) control via AI1.2

E1.35

AI1 input mode

Default is for 0-10V; default is required for this example.2

9.1 Relevant parameters for remote Potentiometer speed control

If the integrated dial on the keypad is

unsuitable for the application, a remote

Potentiometer can be used instead.

This provides the benefit of allowing motor

speed to be controlled from a more convenient

location such as a cabinet door (if the EFC

5610 is cabinet-mounted) or on the machine

itself.

A Potentiometer of rating should be

used.

10kOhm

The number of turns depends on the

application but both single turn and ten turn

Potentiometers are available from The Inverter

Drive Supermarket at InverterDrive.com.

If the rotation of the Potentiometer is the

opposite to that required (ie. turn anti-

clockwise to increase speed instead of

clockwise) reverse connections +10V and

GND.

A wiring diagram is shown in the illustration

opposite. The most important connection at

the Potentiometer end is the centre terminal or

“wiper”.

The wiper will output a variable voltage

between 0 and 10 volts and should be

connected to the AI1 terminal at the Inverter

end. It is this voltage which provides the speed

signal with 0V being slowest and 10V fastest.

Use shielded cable between Potentiometer

and Inverter and ensure that the cable screen

is connected to the Inverter earth terminal only.

9.2 Connecting the Potentiometer

The default output frequency at 0V is 0Hz and

at 10V is 50Hz.

10kOhm

Potentiometer

[Order Code 21302]

Cable

Screen

GND +10V

AI1

EFC 5610

I/O Terminal

Blocks

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