Renner Kompressoren RS 90/1-110 Manual de usuario
Operation Manual
RENNER Compressors
Contents Contents I
Contents
No. Subject Page
0.1 General points 0-2
0.2 Layout and use of the instruction manual 0-4
0.3 Proper and improper use 0-6
0.4 Operator’s duty of care 0-7
0.5 Personnel requirements 0-8
No. Subject Page
1.1 Symbols 1-2
1.2 Basic safety instructions 1-3
1.3 Conduct in case of accidents 1-6
No. Subject Page
2.1 Authorised access points 2-2
2.2.1 Safety devices 2-4
2.2.2 Compressor unit 2-5
2.2.3 Instrumentation panel 2-9
2.2.4 Control (optional) 2-10
2.2.5 Frequency converter (optional) 2-11
Chapter 0
General
Information
Chapter 1
Safety Instructions
Chapter 2
Machine
Description
Operation Manual
RENNER Compressors
Contents Contents II
Contents (contd.)
No. Subject Page
3.1 Compressor installation 3-2
3.2 Connections 3-3
3.3 Compressor start-up 3-5
No. Subject Page
4.1 Control instrumentation RENNERlogic 4-2
4.2 Control instrumentation RENNERtronic 4-3
4.3 Control instrumentation RENNERtronic plus 4-5
4.4 Control instrumentation RENNERtronic
TOUCH
4-6
4.5 Control instrumentation RENNERtronic
TOUCH Plus
4-7
4.6 Starting normal operation 4-8
4.7 Switching off the compressor 4-11
4.8 Remedying malfunctions in normal operation 4-13
4.9 Pressure dew point, operating temperature 4-18
No. Subject Page
5.1 Essential points 5-2
5.2 Rectifying faults 5-5
5.3 Venting the compressor system 5-6
5.4 Cleaning work 5-7
Chapter 3
Installation and
Commissioning
Chapter 4
Operation
Chapter 5
Maintenance
Operation Manual
RENNER Compressors
Contents Contents III
Contents (contd.)
5.5 Checking the oil level 5-8
5.6 Changing the oil filter 5-9
5.7 Changing the oil 5-10
5.8 Cleaning the oil cooler 5-11
5.9 Tensioning / changing the V-belts 5-11
No. Subject Page
6.1 Decommissioning the plant 6-2
6.2 Re-commissioning after storage 6-4
6.3 Shut-down and disposal 6-5
No. Subject Page
ASt Wiring diagrams
ACE CE Conformity Declaration
AW1 Maintenance check sheet
AW2 Maintenance – motor bearings
AW3 Maintenance Control
AFU Frequency converter (optional)
Chapter 6
Decommissioning
and Disposal
Appendices
Operation Manual
RENNER compressors
002_General Info 1
Chapter 0
General Information
Survey
Hereunder you will find general information relating to the fol-
lowing subjects:
Utilisation of the INSTALLATION, OPERATION & MAINTE-
NANCE MANUAL
Compressor Operation and Usage
Personnel responsibilities
This chapter relates to the following subjects:
No Subject Page
0.1 General information 0-2
0.2 Structure and use of the manual 0-4
0.3 Intended Usage 0-5
0.4 Requirement of the user 0-6
0.5 Personnel responsibilities 0-7
Contents
Survey
Operation Manual
RENNER compressors
002_General Info 2
0.1 General Information
General information regarding this manual
This manual is applicable to the following compressor:
Compressor Detail Classification
Type Screw compressor
Year of construction
Serial number
Model
Location
RENNER Kompressoren
Emil-Weber-Strasse 32
D-74363 Gueglingen
This manual should be kept in a clean safe condition and
should be readily available to authorised personnel at all
times.
Do not remove any pages from this manual.
Any lost or mislaid pages should be replaced especially if
they relate to health and safety matters.
Continuation next page
Contents
Validity
Manufacturer
Safe-keeping and
completeness
Operation Manual
RENNER compressors
002_General Info 3
0.1 General Information (Continuation)
This documentation contains copyrighted information. Without
prior consent of RENNER GmbH this information must not be
photocopied, duplicated, translated or put on data carrier nei-
ther as a whole or part document.
RENNER GmbH reserves all further rights.
For safety reasons any modification or alteration may be permit-
ted only after having received the agreement of the manufac-
turer.
If modifications are made without the prior agreement of the
manufacturer all warrantees and manufacturers responsibilities
will be invalidated.
In these cases, the process for conformity evaluation pursuant
to 2006/42/EC for all components may need to be carried out
again.
The following suppliers documents are part of this manual and
must be kept save and related to:
Documents for manufacturer
RENNERtronic
controller
Renner Kompressoren GmbH
VARIABLE SPEED
CONTROL
KEB Antriebstechnik Austria GmbH.
A 4614 Marchtrenk
*) in case the compressor is equipped with any of these options
Copyright
Modification of the
compressor
Suppliers’ docu-
ments *)
Operation Manual
RENNER compressors
002_General Info 4
0.2 Structure and use of this manual
The following information relates to the structure and use of this
manual.
This manual contains the following chapters:
Chapter Summary
0 General Information regarding:
– the manual,
– its usage
– personnel responsibilities
1 Definition of the symbols used
Basic safety instructions
2 Description and function of the compressor
3 Operating the compressor
4 Maintenance hints
A(xy) Appendix (es)
The pages have been consecutively numbered according to the
chapter:
Example: 3-2
Signifies: Chapter 3, Page 2
Example: AS-1
Signifies: Appendix and „S“for control, Page 1
Continuation next page
Contents
Chapter
Numbering
of pages
Operation Manual
RENNER compressors
002_General Info 5
0.3 Intended usage / misuse
The intended usage of the compressor is described
Persons are regarded as authorized, when they have received
adequate training/instruction and is then charged with defined
work on or with the compressor... Keys to the guard doors must
only be made accessible to authorized persons.
The compressor should only be used according to the manufac-
turer recommendations in conjunction with the following bullet
points.
The compressor must be used only for the compression of
technically clean air without any detrimental or explosive
additives or impurities.
Ambient temperature must be below 40°C*.
Authorized persons only are allowed to work on the com-
pressor
The machine must only be operated with the safety devices
installed
The safety* and operating advice contained in this manual
must be observed
Any instructions given by the operating company must be
observed
The legal accident prevention rules must be respected
Misuse is regarded as:
Operation by non-authorized persons
Operation by disregarding rules and regulations
Operation without corresponding treatment /cleansing of the
compressed air in the field of foodstuffs and breathing air
Operation with defective safety-devices or those deactivated
or modified
* please consult your dealer or the manufacturer with details in case the ambient
temperature is higher in your compressor room
Contents
Definition:
authorized persons
Intended usage
Misuse
Operation Manual
RENNER compressors
002_General Info 6
0.4 Requirement of the user
Hereafter the duties and obligations of the user are outlined
when operating the machines
The user has to particularly ensure that
the compressor must be used only according to Manufac-
turer recommendations in conjunction with all current health
and safety regulations
the compressor must be operated only when in faultless
condition and fully functional
the integrated safety devices are regularly serviced and are
fully functional
only adequately qualified and authorized personnel operate,
service, and repair the compressor
The operating company must ensure that the personal protec-
tive equipment required is available for
the operating personnel,
the service and maintenance personnel
the maintenance and repair personnel and that it is used
accordingly
.
The operating company must ensure:
that prior to start up all personnel who will maintain, service
or operate the compressor are fully aware of the current
personal and environmental safety regulations and proce-
dures.
Annual personnel update of safety procedures would be
recomended
the complete manual must always be available at the site of
the compressor in a readable condition
that personnel are aware of the location of the manual, the
content and particularly the safety chapters.
the safety and warning advices mounted are not taken away
or made illegible
Contents
Safety of the plant
Protection of staff
Briefing and train-
ing
Este manual sirve para los siguientes modelos
1
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