REMASOL 200SE-2S Manual

RemaSol EN
Solar hot water calorifer
200SE-2S - 300SE-2S
L000541-B
Installation and
Service Manual
7607575-001-03

Declaration of conformity [
The device complies with the standard type described in the EG
declaration of conformity. It was manufactured and commissioned in
accordance with European directives.
The original of the declaration of compliance is available from the
manufacturer.
M003220-A

Contents
1 Introduction ................................................................................................4
1.1 Symbols used .......................................................4
1.1.1 Symbols used in the manual ...................................4
1.1.2 Symbols used on the equipment .............................4
1.2 Abbreviations ........................................................4
1.3 General ..................................................................5
1.3.1 Manufacturer’s liability .............................................5
1.3.2 Installer’s liability .....................................................5
1.4 Homologations ......................................................5
1.4.1 Certifications ...........................................................5
1.4.2 Directive 97/23/EC ..................................................6
2Safety instructions and recommendations ..............................................7
2.1 Safety instructions ...............................................7
2.2 Recommendations ................................................7
3Technical description ................................................................................9
3.1 General description ..............................................9
3.2 Main parts ..............................................................9
3.2.1 Solar domestic hot water calorifier ..........................9
3.2.2 Solar station ..........................................................11
3.2.3 Solar regulator .......................................................11
3.3 Operating principle .............................................11
3.3.1 General principle ...................................................12
3.3.2 Protection against overheating on the solar
circuit .....................................................................13
3.4 Technical specifications ....................................13
3.4.1 Solar domestic hot water calorifier ........................13
3.4.2 Sensor characteristics ...........................................14
3.4.3 Solar regulator .......................................................14
3.4.4 Solar station ..........................................................15
4 Installation ................................................................................................16
4.1 Regulations governing installation ...................16
4.2 Package list .........................................................16
4.2.1 Standard delivery ..................................................16
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4.3 Choice of the location ........................................17
4.3.1 Type plate .............................................................17
4.3.2 Positioning of the appliance ..................................17
4.3.3 Main dimensions ...................................................18
4.4 Positioning the appliance ..................................19
4.5 Levelling ..............................................................19
4.6 Installing the temperature sensors ...................19
4.7 Hydraulic installation diagrams ........................20
4.7.1 Boiler for heating only (Output <45 kW) +
200/300SE-2S ......................................................20
4.7.2 Combi boiler + 200/300SE-2S .............................21
4.7.3 Combi boiler + Additional heating (Output <45 kW) +
200/300SE-2S ......................................................22
4.8 Safety unit ...........................................................23
4.9 Hydraulic connections .......................................24
4.9.1 Primary solar circuit ...............................................24
4.9.2 Primary heating circuit ...........................................28
4.9.3 Connecting the calorifer to the domestic water circuit
(secondary circuit) .................................................28
4.10 Electrical connections ........................................31
4.10.1 Recommendations ................................................31
4.10.2 Connecting the solar control system .....................31
4.10.3 Electrical diagram ..................................................32
4.10.4 Connecting the resistor .........................................33
4.10.5 Connecting the circulation pump ...........................33
4.11 Filling the DHW calorifer ....................................33
4.12 Filling the primary solar circuit .........................34
4.12.1 Flowmeter .............................................................34
4.12.2 Anti-thermosiphon valve ........................................35
4.12.3 Filling the primary solar circuit ...............................35
4.13 Filling the heating circuit ...................................39
5 Commissioning ........................................................................................40
5.1 Control panels .....................................................40
5.1.1 Description of the keys ..........................................40
5.1.2 Description of the display ......................................40
5.2 Check points before commissioning ................42
5.2.1 Domestic hot water calorifer ..................................42
5.2.2 Primary solar circuit ...............................................42
5.2.3 Primary heating circuit ...........................................42
5.2.4 Electrical connection .............................................42
5.3 Commissioning procedure ................................43
5.3.1 Secondary circuit (domestic water) .......................43
5.3.2 Primary solar circuit ...............................................43
Contents
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5.4 Reading out measured values ...........................44
5.4.1 Resetting the values to zero ..................................44
5.5 Installer parameters ............................................45
5.5.1 Modifying the installer parameters ........................45
5.5.2 List of the parameters ...........................................45
5.5.3 Description of the installer parameters ..................47
6 Checking and maintenance .....................................................................51
6.1 General instructions ...........................................51
6.2 Safety valve or safety unit .................................51
6.3 Cleaning the casing material .............................51
6.4 Checking the magnesium anode .......................51
6.5 Descaling .............................................................52
6.6 Removing and remounting the inspection
hatches ................................................................52
6.6.1 Removing the inspection hatches .........................52
6.6.2 Remounting the inspection hatches ......................53
6.7 Inspection and maintenance of the solar
circuit ...................................................................54
6.7.1 Maintenance operations to be performed .............54
6.7.2 Adding heat transporting fluid ...............................54
6.8 Maintenance form ...............................................55
6.9 Installation report ...............................................57
7 Troubleshooting .......................................................................................59
7.1 Electricity supply ................................................59
7.2 Sensor fault .........................................................59
7.3 Incidents and solutions ......................................60
8 Spare parts ................................................................................................61
8.1 General ................................................................61
8.2 Spare parts ..........................................................61
8.2.1 Domestic hot water tanks ......................................62
8.2.2 Solar station ..........................................................64
8.2.3 Electric heating resistance ....................................66
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1 Introduction
1.1 Symbols used
1.1.1. Symbols used in the manual
In these instructions, various danger levels are employed to draw the
user’s attention to particular information. In so doing, we wish to
safeguard the user’s safety, obviate hazards and guarantee correct
operation of the appliance.
DANGER
Risk of a dangerous situation causing serious physical
injury.
WARNING
Risk of a dangerous situation causing slight physical
injury.
CAUTION
Risk of material damage.
Signals important information.
¼Signals a referral to other instructions or other pages in the
instructions.
1.1.2. Symbols used on the equipment
Before installing and commissioning the device, read
carefully the instruction manuals provided.
Dispose of the used products in an appropriate recovery
and recycling structure.
1.2 Abbreviations
4CFC: Chlorofluorocarbon
4DHW: Domestic hot water
1. Introduction 200SE-2S - 300SE-2S
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1.3 General
1.3.1. Manufacturer’s liability
Our products are manufactured in compliance with the requirements
of the various applicable European Directives. They are therefore
delivered with [ marking and all relevant documentation.
In the interest of customers, we are continuously endeavouring to
make improvements in product quality. All the specifications stated in
this document are therefore subject to change without notice.
Our liability as the manufacturer may not be invoked in the following
cases:
4Failure to abide by the instructions on using the appliance.
4Faulty or insufficient maintenance of the appliance.
4Failure to abide by the instructions on installing the appliance.
1.3.2. Installer’s liability
The installer is responsible for the installation and inital start up of the
appliance. The installer must respect the following instructions:
4Read and follow the instructions given in the manuals provided
with the appliance.
4Carry out installation in compliance with the prevailing legislation
and standards.
4Perform the initial start up and carry out any checks necessary.
4Explain the installation to the user.
4If a maintenance is necessary, warn the user of the obligation to
check the appliance and maintain it in good working order.
4Give all the instruction manuals to the user.
1.4 Homologations
1.4.1. Certifications
This product complies to the requirements to the european directives
and following standards:
42006/95/EC Low Voltage Directive.
Reference Standard: EN 60.335.1.
42004/108/EC Electromagnetic Compatibility Directive.
Reference Standards: EN 50.081.1, EN 50.082.1, EN 55.014
200SE-2S - 300SE-2S 1. Introduction
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1.4.2. Directive 97/23/EC
This product conforms to the requirements of european directive 97 /
23 / EC, article 3, paragraph 3, on pressure equipment.
1. Introduction 200SE-2S - 300SE-2S
629/07/2013 - 7607575-001-03

2 Safety instructions and
recommendations
2.1 Safety instructions
CAUTION
Before any work, switch off the mains supply to the
appliance.
CAUTION
In order to limit the risk of being scalded, the installation of
a thermostatic mixing valve on the domestic hot water flow
piping is compulsory.
2.2 Recommendations
CAUTION
Do not neglect to service the appliance. Service the
appliance regularly to ensure that it operates correctly.
WARNING
Only qualified professionals are authorised to work on the
appliance and the installation.
WARNING
4The heating water and the water-propylene-glycol
mixture must not come into contact with the domestic
hot water.
4The domestic hot water must not circulate through an
exchanger.
4Solar installations can be protected against lighting
and must be earthed or connected to an equipotential
connection.
To take advantage of the guarantee, no modifications must be made
to the appliance. Only remove the covers for maintenance and
breakdown repair operations and put the covers back in place after
the maintenance and breakdown repair operations.
Instructions stickers
The instructions and warnings affixed to the appliance must never be
removed or covered and must remain legible during the entire lifespan
of the appliance. Immediately replace damaged or illegible
instructions and warning stickers.
200SE-2S - 300SE-2S 2. Safety instructions and recommendations
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WARNING
Never cut the power to the solar control system, even
during extended absences. The control system protects
the installation against overheating in summer when it is
running.
WARNING
Do not modify the control system parameters unless fully
conversant with them.
During extended absences, we recommend lowering the set point
temperature in the solar DHW calorifier to 45°C. When the user is
present, the set point must be set to 60°C.
2. Safety instructions and recommendations 200SE-2S - 300SE-2S
829/07/2013 - 7607575-001-03
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