Reliable Equipment REL-GH-10 Manual
RELIABLE EQUIPMENT & SERVICE CO., INC.
301 Ivyland Road • Warminster, PA 18974 • USA
Phone: 215-357-3500 • Fax: 215-357-9193
MODEL: _________________________________________
SERIAL NO.: _____________________________________
YEAR: __________________________________________
OPERAOPERA
OPERAOPERA
OPERATT
TT
TOROR
OROR
ORS’S’
S’S’
S’
GUIDEGUIDE
GUIDEGUIDE
GUIDE
REL-GH-10 1Manual 07-19
WARNINGWARNING
WARNINGWARNING
WARNING
All information found in this guide
must be read and understood
before use or testing of this tool.
Failure to read and understand these warnings
and safe handling instructions could result
in severe personal injury and or death.
REL-GH-10
SINGLE / DOUBLE ACTING
10,000 PSI CONTINUOUS DUTY
GAS / HYDRAULIC PUMP
The REL-GH-10 single and double
acting hydraulic pumps feature
manual lever operation, continuous
duty performance, and a two stage
pumping system, to ensure rapid
tool advance.
The manual lever control valve, and
factory installed couplers are ready
to run your single or double acting
crimping, cutting and
spearing tools.
NONO
NONO
NOTICETICE
TICETICE
TICE
Sizes, weights and tool specifications listed in
this manual are subject to change without notice.
Consult factory for information and updates.
REL-GH-10
3
DISTRIBDISTRIB
DISTRIBDISTRIB
DISTRIBUTED BYUTED BY
UTED BYUTED BY
UTED BY
REGISTRATION
UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW.
COMPANY ____________________________________________________
ADDRESS ____________________________________________________
_____________________________________________________________
PHONE ___________________ FAX _______________________________
SERIAL NUMBER ______________________________________________
DATE OF PURCHASE ___________________________________________
DEALER NAME ________________________________________________
4
TABLE OF CONTENTS
Registration .................................................................................................................. 3
Table of Contents & Safety Reference Information ........................................................ 4
Tool Quick Reference ......................................................................................................... 5
General Safety Issues ..................................................................................................... 6-8
SAFETY - System Installation, Operation and Removal .................................................... 9-11
Hose Connections and Installation................................................................................... 9
Pre-Operation of Tool, Disconnecting Hoses ................................................................ 10
SPECIFICATIONS
Hydraulic Fluid ................................................................................................................ 11
Tool & Motor Specifications ............................................................................................ 11
Visual References ....................................................................................................... 12-15
Scheduled Maintenance ............................................................................................... 13
Operation (Single Acting) ................................................................................................... 16
Operation (Double Acting) .................................................................................................. 17
MAINTENANCE
Troubleshooting ............................................................................................................ 18
Before Disassembly, Reservoir Clean & Fill ................................................................... 19
DRAWINGS Major Components (Fig. 1) ................................................................... 20
Inner Pump Assembly (Fig. 2).............................................................. 21
PARTS LISTS Major Components & Inner Pump ....................................................... 22
Valve Block Assembly .......................................................................... 23
DRAWING Valve Block Assembly (Fig. 3) .............................................................. 24
High Pressure Pump Block (Fig. 4 ), Manifold Outlet Block (Fig. 5) .. 25
PARTS LISTS High Pressure Pump Block, Manifold Outlet Block
Low Pressure Pump Assembly ........................................................... 26
DRAWING Low Pressure Pump Assembly (Fig. 6) ............................................... 27
Maintenance Record ........................................................................................................ 28
User Notes, Contact Information & Visual Warnings..................................................... 28
THIS SYMBOL INDICATES ITEMS OF EXTREME IMPORTANCE.
Safety of user and others may be in jeopardy if these instructions
are not read and understood.
Operation/Safety methods may vary in accordance with the working
guidelines established by each utility or contractor
For your own safety, ensure that you fully comply with all safe operation
guidelines required by your employer.
WARNING
5
REL-GH-10 or REL-EP- ____
4 CYCLE GASOLINE or ELECTRIC
SINGLE AND DOUBLE ACTING
10,000 PSI HYDRAULIC PUMPS
The REL-GH-10 and REL-EP-115 single
and double acting hydraulic pumps feature
manual lever operation, continuous duty
performance, and a two stage pumping
system, to ensure rapid tool advance.
The manual lever control valve, and factory
installed couplers are ready to run your
single or double acting crimping, cutting
and spearing tools.
REL-EP-115 - 1.5 hp electric
115V (14.2A continuous duty motor.
REL-EP-230 - 230V (7.1A) continuous duty.
REL-GH-10 - 8.75 ft./lb. torque,190cc
Honda OHV 4 stroke engine.
FEATURES:
10,000 PSI high pressure pump.
Fast, two stage pumping system.
Factory filled 2 gallon fluid reservoir
with recessed sight glass.
High-pressure relief valve.
NO CONVERSION NECESSARY
Single/Double selector knob.
Integral manual lever control valve.
Designed for use with high pressure
single & double-acting, hydraulic tools.
REL-GH-10 has a steel support frame.
REL-EP-___ has a balanced carry handle.
RELIABLE EQUIPMENT & SERVICE CO., INC.
301 Ivyland Road • Warminster, PA 18974
Call:
800-966-3530
• FAX:
215-357-9193
Visit our web sight: www.Reliable-Equip.com
6
WARNING
BEFORE USING THIS TOOL, READ THE WARNINGS
and the recommended practices described in this manual.
Failure by the operator to read and fully understand these
warnings will leave this person unqualified to use and
operate this tool. Property damage, severe personal injury,
and/or death could result by not following these warnings.
Eye Protection
These warnings will appear in appropriate locations when they are pertinent to the
particular subject being shown. Read each one carefully and follow them strictly.
WARNING
Always wear eye protection to avoid
injury from flying debris or hydraulic
oil leaks. Failure to do so can result
in serious personal injury.
Hard Hat
WARNING
Always wear a hard hat to avoid injury
from falling debris. Failure to do so
can result in serious personal injury.
Hearing
Protection
WARNING
Always wear hearing protection, to
avoid hearing loss due to long term
exposure to high noise levels.
Foot
Protection
WARNING
Always wear foot protection.
Failure to do so can result in serious
personal injury.
Dust Mask
WARNING
Always wear a Mask.
Failure to observe this warning
may result in serious health issues
and/or breathing difficulty.
WARNING
Protective
Gloves
Always wear protective gloves.
Failure to do so can result in serious
personal injury.
7
WARNING
Safety
DO NOT attempt to make any changes to any of the component
parts or accessories when connected to the power source.
DO NOT adjust, inspect, or clean tool while the tool is connected
to the power source. The tool could accidentally start up and
cause serious injury.
DO NOT lock the tool in the On Position. In an emergency,
serious damage or injury could occur during the time
required to stop the tool.
Safe Operation & Care
USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY
Any other use can result in injury or property damage.
INSPECT TOOL BEFORE USE. Replace any worn, damaged
or missing parts. A damaged or improperly assembled tool
may malfunction, injuring operator and/or nearby personnel.
INSPECT HYDRAULIC HOSES AND COUPLINGS before each
use. Repair or replace if any cracking, leakage, wear or
damage is is found. Worn or damaged hoses may fail
resulting in personal injury or property damage.
CLEAR WORK AREA of all bystanders and unnecessary
personnel before operating this tool.
KEEP ALL PARTS OF THE BODY AWAY FROM MOVING PARTS.
Failure to observe this warning could result in serious
injury.
WARNING
Oil Injection Injury
Hydraulic oil or fluid under the skin is a serious injury. Oil
under pressure can penetrate the skin and may cause
dismemberment or loss of life. Seek medical assistance
immediately if such an injury should occur.
Always wear safety gloves, eye protection and all required
safety equipment when operating or handling this tool.
DO NOT use fingers or hands to attempt to locate a leak.
DO NOT handle hoses or couplers while system is pressurized.
NEVER open or service the system before depressurizing.
WARNING
8
Safe Handling
HYDRAULIC FLUID MAY CAUSE SKIN IRRITATION.
Prevent hydraulic fluid from making contact with skin.
IN THE EVENT OF SKIN CONTACT immediately wash thoroughly.
Failure to observe this warning could result in injury.
CAUTION
Electrical Shock Hazard
Use only certified nonconductive hoses and fittings. Always
wear and use the necessary clothing, equipment and safety
practices to protect against electrical shock. Failure to follow
these rules can result in serious personal injury or death.
WARNING
CAUTION
General Safety
Ensure that all fellow employees and bystanders are clear and
protected from possible injury caused by this tool or the
operations being performed. Persons in close proximity could
be injured and property damaged if the tool were to malfunction.
This tool should always be used within the limits and purposes
stated by the product manufacturer. Abuse or usage beyond the
manufacturers’ intended purposes could cause damage to the
tool and severe injury to the operator.
Burn Hazard
Do Not connect or disconnect tool, hoses or fittings while
power source is running or while hydraulic fluid is hot.
Hot hydraulic fluid may cause serious burns.
Failure to observe this warning could result in serious
injury.
WARNING
If you have any questions regarding the information found in this
manual please contact RELIABLE EQUIPMENT before continuing.
Phone: 215-357-3500 Toll Free: 800-966-3530 Fax: 215-357-9193
NOTICE
9
HOSES AND FITTINGS
There exists the potential for shock in using anything other
than certified nonconductive hoses and hydraulic oil with
dielectric properties, when using system components near
energized electrical lines. Failure to recognize these conditions
could cause electrocution.
Hoses and fittings used with this tool must comply with S.A.E. J1273 which covers
recommended practice for selection, installation, and maintenance of hose and hose
assemblies. The correct hoses and fittings are available from your supplier.
WARNING: Failure to comply with these warnings could result in severe bodily injury.
WARNING
UNIT/HOSE CONNECTIONSUNIT/HOSE CONNECTIONS
UNIT/HOSE CONNECTIONSUNIT/HOSE CONNECTIONS
UNIT/HOSE CONNECTIONS
ALWAYS DISCONNECT pump/power source and move toggle switch
to OFF before connecting or disconnecting any components.
ALWAYS DEPRESSURIZE hydraulic system, before slowly
disconnecting this unit or any of the systems components.
ALWAYS TIGHTEN couplings completely. Loose or improperly
tightened couplings will not allow fluid to pass through the
hose creating a blockage in the supply or return line.
ALWAYS INSPECT HOSES AND CONNECTORS before
connection to tool. Replace or repair if any leakage is evident.
Leakage is a sign of deterioration in component parts. Worn or
leaking parts must be repaired or replaced, or tool damage or
severe injury could result.
WARNING
HOSE INSTALLATION
ALWAYS ENSURE CONNECTORS ARE CLEAN
SINGLE ACTING - Connect the hose to the pressure port on the
power source, then connect to the port on the tool.
DOUBLE ACTING - Care must be taken to assure the correct
connection of the hoses to the pressure and return (tank) ports.
Connect the return hose to the return (tank) port on the power
source, then to the return port on the tool.
Connect the pressure hose to the pressure port on the tool, then
to the “P” pressure port on the power source.
Operation with hydraulic flow reversed can cause malfunction.
Failure to fully comply can result in severe injury or death.
CAUTION
10
PRE-OPERAPRE-OPERA
PRE-OPERAPRE-OPERA
PRE-OPERATION OF TION OF
TION OF TION OF
TION OF TOOLTOOL
TOOLTOOL
TOOL
Before attempting to run or use the REL-SERIES pump, check all connections, including
hoses, and couplings. (See WARNINGS on page 8)
Wear all safety items required and make sure that the working area is clear of
obstructions and non-essential personnel.
DO NOT connect hoses or fittings to pump before completing
all of the instructions in this Manual.
Ensure power source is OFF, and hydraulic flow is turned OFF.
Failure to comply with warnings can result in severe injury or death.
WARNING
DISCONNECTING HOSES
Turn pump OFF and disconnect from power source.
NOTE: It is adivised that controll valves be cycled with the power off to relieve
any residual pressure trapped within the line before disconnecting the hoses.
Ensure that valve lever is in the RIGHT (RET.) position and remove hose(s).
Disconnect the pressure hose from the pressure “P” port on the pump, then
disconnect the hose from the pressure port on the tool.
Disconnect the return hose from the return “T” port on the tool, then disconnect the
hose from the return (tank) port on the pump.
Install dust caps on all connectors to prevent dirt and contaminents from entering
the hydraulic system.
Refer to photos and diagrams on the following pages as needed
WARNING:WARNING:
WARNING:WARNING:
WARNING: DO NOT disconnect the tool, hoses, or fittings while the
tool is running, hot, or under pressure. Serious injury or burns could result.
If you have any questions regarding the information found in this
manual please contact RELIABLE EQUIPMENT before continuing.
Phone: 215-357-3500 Toll Free: 800-966-3530 Fax: 215-357-9193
NOTICE
WARNING
11
REL-GH-10 TOOL SPECIFICATIONS
Height ...................................................................................................... 24 in.
Depth....................................................................................................... 26 in.
Width .................................................................................................... 18 in.
Weight .............................................................................................. 116 lbs.
Gasoline Motor (190 cc).......................................... 8.75 ft. lbs. Torque
Pump System .......................................... 4 High Pressure Piston Style
Tool Operation..................................................Single or Double Acting
Operating Pressure................................................. 10,000 psi (700 Bar)
Relief Setting (factory pre-set) .................................................. 3,500 psi
Oil Reservoir ................................................................................ 2 Gallons
Oil Delivery Per Minute ........................... 160 cubic inches at 100 psi
................................................................... 60 cubic inches at 10,000 psi
IMPORIMPOR
IMPORIMPOR
IMPORTT
TT
TANTANT
ANTANT
ANT::
::
: The greatest cause of hydraulic pump failure is dirt.
Prevent the introduction of foreign matter into the unit via hydraulic fluid,
dirty connections or accumulation of sediment.
HYDRAULIC FLUIDS
All hydraulic fluids that meet these listed specifications or the listed HTMA
specifications may be used for this tool.
S. U. S.
@ 100O F (38O C) ......................................................................... 140 TO 225
@ 210O F (99O C) ........................................................................ 40 minimum
FLASH POINT ...................................................... 340O F min. (170O C min.)
POUR POINT........... ...................................................-30O F min. (-34O C min.)
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