ReadyLift 66-2215 Manual de usuario

www.ReadyLI FT.com - Phone: (800) 549-4620

I nstallation I nstructions 66-2215

7-11-16 MMC

A NEW REPLACEMENT PART WI LL BE SENT TO YOU I MMEDI ATELY

(800)549-4620

MON-FRI 7AM-5PM PST

EMAI L: I NFO@ReadyLI FT.COM

WEBSI TE: ReadyLI FT.COM

* * Please retain this document in your vehicle at all times* *

I F YOUR ReadyLI FT®PRODUCT I S MI SSI NG A OR HAS A DAMAGED

PART, PLEASE CONTACT CUSTOMER SERVI CE DI RECTLY. For war-

ranty issues please return to the place of installation and contact

ReadyLI FT® .

Limited Lifetime Warranty

This unique product warranty proves our commitment to the quality and reliability of every product

that ReadyLIFT® manufactures. The ReadyLIFT® product warranty only extends to the original pur-

chaser of any ReadyLIFT® product, if it breaks, we will give you a new part. Warranty does not apply

to discontinued parts. Our Limited Lifetime Warranty excludes the following ReadyLIFT® items;

bushings, bump stops, ball joints, tie rod ends, heim joints and shock absorbers. These parts are subject

to wear and are not considered defective when worn. They are warranted for 12 months from the date

of purchase for defects in workmanship. This product warranty is voided if the vehicle is not aligned

after kit installation and proper maintenance is routinely done.

Product purchased directly from ReadyLIFT®has a 30 day return policy on uninstalled products from the date

of purchase. Uninstalled product returns must be in the original ReadyLIFT®packaging. Please call 800-

549-4620 to get an RGA# for any return. Customer is responsible for shipping costs back to ReadyLIFT®.

Returns without RGA# will be refused. Contact ReadyLIFT®directly about any potentially defective parts

prior to removal from vehicle. If the part in question is deemed warrantable an RGA# will be assigned and

can be returned for repair or replacement. Replacement parts required prior to warranty claim completion

must be purchased. Upon receipt and verification of deemed warranty parts claim, a credit or refund can then

be processed to complete warranty claim transaction.

ReadyLIFT®products are NOT intended for off-road abuse. Any damage or failure as a result from off-road

abuse voids the warranty of the ReadyLIFT®product. ReadyLIFT®is NOT responsible for any subsequent

damages to any related vehicle parts due to misuse, abuse, improper installation, or lack of maintenance. Fur-

thermore, ReadyLIFT®reserves the right to change, modify or cancel this warranty without prior notice.

www.ReadyLI FT.com - Phone: (800) 549-4620

I nstallation I nstructions 66-2215

27-11-16 MMC

Please read Instructions thoroughly and completely before beginning installation.

Installation by a certified mechanic is recommended.

ReadyLIFT® Suspension is NOT responsible for any damage or failure resulting from

improper installation.

Safety Warning: Suspension systems or components that enhance the on and off-road per-

formance of your vehicle may cause it to handle differently than it did from the factory. Ex-

treme care must be used to prevent loss of control or vehicle rollover during abrupt maneuvers.

Always operate your vehicle at reduced speeds to ensure your ability to control your vehicle

under all driving conditions. Failure to drive safely may result in serious injury or death to

driver and passengers. Driver and passengers must ALWAYS wear your seat belts, avoid quick

sharp turns and other sudden maneuvers. ReadyLIFT® Suspension does not recommend the

combined use of suspension lifts, body lifts, or other lifting devices. You should never operate

your vehicle under the influence of alcohol or drugs. Constant maintenance is required to keep

your vehicle safe. Thoroughly inspect your vehicle before and after every off-road use. It is

the responsibility of the retailer and/or the installer to review all state and local laws, with the

end user of this product, related to bumper height laws and the lifting of their vehicle before

the purchase and installation of any ReadyLIFT® products. It is the responsibility of the

driver/s to check their surrounding area for obstructions, people, and animals before moving

the vehicle. All raised vehicles have increased blind spots and damage, injury and/or death can

occur if these instructions are not followed.

Driver Front: Driver Rear: Pass. Front: Pass. Rear:

VEHICLE HEIGHT MEASURMENTS

This suspension system was developed using a 295 - 65 R20 tire with 20” x 9” wheel and a

offset of +25. If wider tires are used, offset wheels may be necessary and trimming may be

required. Factory wheels can be used but are not recommended with tires over 11” wide. The

stock spare rim can be run in an emergency. Please note that if running the spare factory tire, it

is done for short distances and a speed not to exceed 45mph or damage to differentials may oc-

cur.

www.ReadyLI FT.com - Phone: (800) 549-4620

I nstallation I nstructions 66-2215

37-11-16 MMC

BILL OF MATERIALS

Safety Warning

Before you start installation:

ReadyLIFT® Suspension highly recommends that the installation of this product be performed by a professional mechanic with

experience working on and installing suspension products. Professional knowledge and skill will typically yield the best installation

results. If you need an installer in your area, please contact ReadyLIFT® Suspension customer service to find one of our “Pro-

Grade” Dealers.

Notes:

 Installation by a professional mechanic is highly recommended.

 A Factory Service Manual for your specific Year / Make / Model is highly recommended for reference during installa-

tion.

 Vehicles with a two piece rear driveline may require a carrier bearing drop support bracket, call technical assistance for

details.

 All lifted vehicles may require additional driveline modifications and or balancing.

 A four wheel vehicle alignment will need to be performed after installation of this product.

 Speedometer / Computer recalibration is required if changing +/- 10% from factory tire diameter.

 Use of a Vehicle Hoist will greatly reduce installation time.

 Vehicle must be in excellent operating condition. Repair or replace any and all worn or damaged components prior to

installation.

Description Qty

Aluminum Lift Spacers 2

M10 Flange Nuts 6

www.ReadyLI FT.com - Phone: (800) 549-4620

I nstallation I nstructions 66-2215

47-11-16 MMC

Park vehicle on a clean flat surface and block the rear wheels for

safety. Engage the parking brake.

Record the stock vehicle measurements on both the front and the

rear, this will provide a guideline on vehicle rake and lift height.

Measure from the center of the wheel up to the bottom edge of the

fender well opening and record on the chart provided on page 2.

Disconnect the vehicle power source at the ground terminal on the

battery.

Lock the steering wheel in the straight forward position with the col-

umn lock or steering wheel locking device.

Raise the front of the vehicle and support with jack stands at each

frame rail behind the lower control arms.

***2011 and newer models equipped with EPAS (Electronic Power

Assist Steering), disconnect the power steering control module to

avoid arching of the contacts in the internal power relay from a ham-

mer blow or impact wrench.***

Raise the front of the vehicle and support with jack stands at each

frame rail behind the lower control arms.

Remove the front wheels. (Fig 1)

Disconnect the ABS connectors in the engine compartment. Driver

side is by the air box and the passenger side is next to the battery.

(Fig 2, 3)

Remove the brake line brackets and ABS wires from the knuckle and

frame. Make sure to hang ABS wire out of the way in a safe location

so as not to damage the wire when removing the strut. (Fig 4, 5)

Disconnect vacuum line from the vacuum actuator. (Fig 6)

FIG 1

FIG 2

FIG 3

FIG 4

FIG 5

FIG 6

www.ReadyLI FT.com - Phone: (800) 549-4620

I nstallation I nstructions 66-2215

57-11-16 MMC

Remove the axle nut cover, and remove the axle nut. (Fig 7)

Place a suitable jack under the lower control arm for support. Re-

move the tie rod end nut. Strike the tie rod boss with a dead blow

hammer to dislodge the taper and remove the tie rod end from the

knuckle. (Fig 8)

Loosen but do not completely remove the upper ball joint nut, upper

and lower control arms. Strike the ball joint boss with a dead blow

hammer to release the taper from the knuckle.

Supporting the knuckle, remove the ball joint nut completely. Gently

swing the knuckle out and away from the frame while pulling the

axle out of the hub assembly. Be extra careful not to damage the vac-

uum actuator in the process. The actuator is made of plastic on the

inside and is easily broken or damaged. Also watch the brake lines

and ABS wires for over extension. Do not allow the knuckle to pull

on the brake lines tight. Make sure there is enough slack when lower-

ing the control arm down. (Fig 9)

Remove the sway bar end link and lower strut mounting nuts from

the lower control arm. Lower the control arm with the jack to release

the strut. (Fig 10)

Remove the upper strut mounting nuts. Remove strut assembly from

vehicle. (Fig 11)

Install the strut spacer onto the strut using the supplied 10mm flange

nuts. Torque to 30 ft-lbs. (Fig 12)

Making sure not to damage the studs, put the lower strut studs into a

suitable vice and rotate the lower sleeve in the strut by pressing on

the top of the strut the opposite direction of the original lean. You are

going to install this strut assembly back into the vehicle 180 degrees

from the original orientation and will need the studs on the bottom of

the strut to lean the opposite direction. (Fig 13)

FIG 10

FIG 7

FIG 8

FIG 9

FIG 12

FIG 11

www.ReadyLI FT.com - Phone: (800) 549-4620

I nstallation I nstructions 66-2215

67-11-16 MMC

Though this step is not necessary, to ease reassembly to lower control

arm, clamp the lower mounting pin in a suitable vice and remove the

studs from the pin. Strike the end of the stud with a dead blow ham-

mer until removed from the pin. Take care not to damage the threads.

(Fig 14)

Rotate the strut 180 degrees from the factory orientation and install

the strut with the offset studs to outside of the vehicle as stamped

onto the spacer using the factory hardware. Do not tighten at this

time.

Raise the lower control arm assembly to the strut and install the

lower pins into the control arm. You will have to use the factory nuts

to “press” studs back into the pin. Tighten the nuts until the stud is

seated completely into the pin. Once seated, loosen again so the nuts

can be properly torqued. If you have not removed the studs in the

previous step, it will take some effort to line everything up but it will

go together. Install the lower strut mount and sway bar end link to the

lower control arm using factory hardware. Torque lower strut mount

to 110 ft-lbs. Torque the sway bar end link to 40 ft-lbs.

Using the jack, raise the control arm and knuckle up towards the up-

per ball joint while lining the axle up through the hub assembly being

careful not to damage the vacuum actuator. Continue to raise the

lower control arm until the upper control arm can be attached to the

knuckle using the factory hardware. Do not tighten at this time. (Fig

15, 16)

***Very important*** To avoid damage to the vacuum actuator,

these steps must done with major caution. Hold the axle and rotate

the hub assembly while pulling outwards on the axle to engage the

splines in the actuator to the splines on the axle. Once the splines are

engaged, the axle will “pop” through the hub assembly. When the

axle is seated you will be able to see the shoulder of the axle through

the hub. If this shoulder is not visible, keep rotating the hub until it

is. The shoulder will be 2mm under the mounting surface of the nut

in the hub when properly seated. Install the axle using the factory

hardware. Torque to 20 ft-lbs. (Fig 17, 18)

FIG 13

FIG 14

FIG 15

FIG 16

FIG 17

FIG 18

www.ReadyLI FT.com - Phone: (800) 549-4620

I nstallation I nstructions 66-2215

77-11-16 MMC

***Final install and checks***

Recheck that all hardware is of proper torque values and all electrical connections are

hooked up. Start vehicle and verify that all dash warning lights are off. Cycle the steering

wheel from lock to lock to check for any interference of steering intermediate shaft, steering

extension, steering u-joint. wheels, tires, brake lines, hoses, wires, ect and ensure adequate

clearance through out the suspension cycle. Adjust as necessary.

Install all warning tags and decals as directed:

1. Rear view mirror hanging warning card: Hang from rear view mirror to warn driver of vehi-

cle modification.

2. Lifted truck warning decal: Apply decal to the upper left hand corner of the inside of the

windshield facing the driver.

Give all installation instructions, warranty information, and all remaining literature to

the end user to keep with vehicle records.

Torque the upper ball joint nut to 85 ft-lbs.

Tighten the upper strut mounting hardware. Torque to 30 ft-lbs.

Install the tie rod end to the knuckle using factory hardware. Torque to 110 ft-lbs.

Install all brake line brackets and ABS lines to the knuckle and frame using factory hardware.

Torque to 5 ft-lbs.

Install the wheels and lower the vehicle to the ground. Torque the lug nuts to the manufactures

specifications.

Jounce the front suspension to get the vehicle to settle to ride height. Torque the upper and

lower control arm to 120 ft-lbs.

Have the alignment set to the provided specs on the last page by a reputable alignment shop.

www.ReadyLI FT.com - Phone: (800) 549-4620

I nstallation I nstructions 66-2215

87-11-16 MMC

Place your message her e. For m aximu mi mpac t, use t wo or three s ente nces.

Final Checks & Adjustments

Post Installation Warnings: Once the vehicle is lowered to the ground, check all parts which

have rubber or urethane components to insure proper torque. Torque wheels to factory specs.

Move vehicle backwards and forwards a short distance to allow suspension components to ad-

just. Turn the front wheels completely left then right and verify adequate tire, wheel, brake

line, and ABS wire clearance. Test and inspect steering, brake and suspension components for

tightness and proper operation. Inspect brakes hoses and ABS lines for adequate slack at full

extension.

***FAILURE TO PERFORM THE POST INSPECTION CHECKS MAY RESULT IN VEHI-

CLE COMPONENT DAMAGE AND/OR PERSONAL INJURY OR DEATH TO THE

DRIVER AND/OR OTHERS***

Vehicle Handling Warning: Vehicles with larger tires and wheels will handle differently than

stock vehicles. Take time to familiarize yourself with the handling of your vehicle.

Wheel Alignment/Headlamp Adjustment:

It is necessary to have a proper and professional wheel alignment performed by a certi-

fied alignment technician. Align the vehicle to factory specifications. It is recommended

that your vehicle alignment be checked after any off-road driving. In addition to your ve-

hicle alignment, for your safety and others, it is necessary to check and adjust your vehi-

cle headlamps for proper aim and alignment

Vehicle Re-Torque and Safety Inspection:

Upon completion of all services and adjustments performed on your vehicle, and within 50

miles of driving, check to ensure all fasteners and hardware are properly torqued to specifica-

tion as noted in the vehicles factory service manual or the torque chart included.

***RECHECK ALL HARDWARE FOR PROPER TORQUE VALUES AFTER 500 MILES,

AND THEN PERIODICALLYAT THE EACH SERVICE INTERVAL THERAFTER.***

Recommended Alignment Specs

Camber -0.3 -0.3 Tolerance +/- 0.5

Caster +3.0 +3.0 Tolerance +/- 0.5

Toe +.10 +.10 Total +.20

Tabla de contenidos

Otros manuales de Sistema de elevación de ReadyLift

ReadyLift

ReadyLift 69-21300 Manual de usuario

ReadyLift

ReadyLift 44-3060 Manual de usuario

ReadyLift

ReadyLift 44-21620 Manual de usuario

ReadyLift

ReadyLift 44-19620 Manual de usuario

ReadyLift

ReadyLift Rubicon JL Manual de usuario

ReadyLift

ReadyLift 69-41200 Manual de usuario

ReadyLift

ReadyLift 67-2500CB Manual de usuario

ReadyLift

ReadyLift 46-5780 Manual de usuario

Manuales populares de Sistema de elevación de otras marcas

morse

morse 82H-124 Manual de usuario

Braun

Braun NL955 Series Manual de usuario

haacon

haacon 1889.10 Manual de usuario

Protekt

Protekt AT 252 Manual de usuario

R. Beck Maschinenbau

R. Beck Maschinenbau HS 600 Manual de usuario

Nova Technology International, LLC

Nova Technology International, LLC NAS Series Manual de usuario

Genie

Genie Z-60/34 Manual de usuario

Screen Technics

Screen Technics INTERFIT Vertical Up Lift Manual de usuario

Mortuary Lift

Mortuary Lift ULTIMATE 1000 Manual de usuario

Custom Equipment

Custom Equipment Hy-Brid 3 Series Manual de programación

Custom Equipment

Custom Equipment Hy-Brid Lifts 2 Series Manual de programación

Hy-Brid Lifts

Hy-Brid Lifts HB-P3.6 Manual de programación

BERG

BERG BeNomic EasyLeaf Manual de usuario

Powermate

Powermate LiftGate LG-3 Manual de usuario

Snorkel

Snorkel TM12 Series Manual de usuario

Terberg

Terberg OMNIDEKA Manual de usuario

Harmar Mobility

Harmar Mobility AL625 Instrucciones de funcionamiento

Rotary

Rotary SPO16 Manual de usuario