RaycoWylie i3500 Manual de usuario
Instruction Manual
i3500 Crane information center
Rated Capacity Indicator System for Telescopic
Cranes Pressure Sensing, Multi-Point Version
Copyright © 2010
RaycoWylie Systems
All rights reserved.
Ref: LD October 2010 Ref: A.A
Wylie Systems
(Rayco Technology Group)
1020 9th Avenue SW
Suite 124
Bessemer, AL
USA 35022
Tel: (205) 481-2080
Fax: (205) 481-2081
Rayco Electronic Systems
(Rayco Technology Group)
2440 Dalton Avenue
Ste-Foy, Qc
CANADA
G1P 3X1
Tel: (418) 266-6600
Fax: (418) 266-6610
Wylie Systems
(Rayco Technology Group)
Drury Lane
St-Leonards on Sea, East Sussex
ENGLAND
TN38 9BA
Tel: (+44) 1-424-421235
Fax: (+44) 1-424-433760
55M3500JBE00 Rev B
Crane Warning Systems Atlanta
770-888-8083 phone
678-261-1438 fax
www.craneindicators.com
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i3500 Introduction
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Telescopic Cranes Pressure Sensing Instruction Manual
EC Declaration of Conformity
Product type:
Authorised Representative:
Is in conformity with:
i3500 Rated Capacity Indicator
Wylie Systems
Drury Lane
St Leonards-on-sea
East Sussex , United Kingdom
TN38 9BA
The provisions of the Machinery Directive (Directive 2006/42/EC)
The provisions of the Electromagnetic compatibility Directive (Directive
2004/108/EC)
This conformity is supposed referring to the following standards,
documents and requirements:
EN 13000 Cranes – Mobile Cranes
EN 12077-2 Cranes Safety, limiting and indicating devices
EN 954-1 Safety and related parts of control systems.
Category 2
EN 60204-32 Safety of machinery. Electrical equipment of machine
Requirement for hoisting machine
EN 61000-6-2 Electromagnetic compatibility - immunity
EN 61000-6-4 Electromagnetic compatibility - emission
For and on behalf of Wylie Systems, a division of
RaycoWylie Systems:
………………………………………………
Luc Patry
RaycoWylie Quality & Certification Manager
December 23, 2009
This document is also the certificate of origin. The product is manufactured in more than one country and all European
Union import duties and taxes have been paid in the United Kingdom.
www.raycowylie.com
Rayco Wylie Systems
ISO9001:2008 FM 33972
Manufacturer :
Rayco Electronic Systems
2440 Av Dalton
Québec, PQ, Canada
G1P 3X1
The purpose of this manual is to provide the customer with the operating
procedures essential for the promotion of proper machine operation for its
intended use. The importance of proper usage cannot be overstressed. All
information in this manual should be read and understood before any attempt is
made to operate the machine.
Since the manufacturer has no direct control over machine application and
operation, conformance with good safety practice in this area is the responsibility
of the user and his operating personnel.
All procedures herein are based on the use of the system under proper operating
conditions, with no deviations from the original design. Alteration and/or
modication of the equipment are strictly forbidden without written approval from
RaycoWylie Systems.
The i3500 RaycoWylie Systems Crane Information Center must be regarded
only as an aid to the operator. When the parameters are set correctly, the
indicator will warn the crane operator of an approaching overload condition that
could cause damage to equipment, property, and/or injury to the operator or site
workers in the vicinity of the crane and its load.
This system must never be used, under any circumstances, as a substitute for the
good judgment of a crane operator when carrying out approved crane-operating
procedures. Responsibility for the safe operation of the crane lies with the crane
operator. The indicator equipment will not necessarily prevent crane damage due
to overloading and related causes if not set properly.
Before operating a crane equipped with a RaycoWylie system RCI, the
operator must carefully read the information in both this manual and the crane
manufacturer operator’s manual. He must also be aware of all the federal, state
and local safety standard and regulations applicable to his job. Correct functioning
of the system depends upon routine daily inspection.
Any suspected faults or apparent damage should be immediately reported to the
responsible authority before using the crane.
i3500 Introduction
I
Telescopic Cranes Pressure Sensing Instruction Manual
Since safety of personnel and proper use of the machine is of primary concern,
different symbols are used throughout this manual to emphasize certain areas.
The following denitions indicate the level of hazard when these symbols appear
throughout this manual. Whenever one of these symbols appears in this manual,
personnel safety is a concern. Please take time to read and understand these
denitions!
NOTE: PROVIDES INFORMATION THAT MAY BE OF
SPECIAL INTEREST.
DANGER: INDICATES A POTENTIALLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, COULD RESULT
IN DEATH OR SERIOUS INJURY.
CAUTION: INDICATES A POTENTIALLY HAZARDOUS
SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN
MINOR OR MODERATE INJURY. IT MAY ALSO BE USED
TO ALERT AGAINST UNSAFE PRACTICES.
IMPORTANT: INDICATES A SITUATION THAT MAY CAUSE
MACHINE DAMAGE IF NOT CORRECTLY FOLLOWED.
i3500 Introduction
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Telescopic Cranes Pressure Sensing Instruction Manual
TABLE OF CONTENTS
EC Declaration of conformity
Warnings
1- GENERAL DESCRIPTION OF THE SYSTEM
1.1 Introduction page 4
1.2 Personnelqualication page4
1.3 Intented use of the I3500 System page 4
1.4 Brief description of the I3500 System page 5
1.5 Typical Components Location & Description page 9
1.6 Block Diagram page 10
1.7 Technical Data page 11
2- DETAILED DESCRIPTION OF THE DISPLAY UNIT
2.1 Normal Mode Display (default screen) page 12
2.2 Display Buttons Location and Purpose page 13
2.3 Warning Lights and Indicators Location page 15
2.4 Warning Lights and Indicators Detailed Description page 16
3- INSTALLATION & CALIBRATION
4- OPERATING INSTRUCTIONS
4.1 Safety Instructions page 19
4.2 Residual Risks page 20
4.3 Power On page 21
4.3 Systemconguration page21
4.4.1- Duty Number Selection page 22
4.4.2- Hoist Selection page 24
4.4.3- Parts of Line Selection page 25
4.4.4- System Test page 27
4.4.5-SystemCongurationInformationScreen page28
4.4.6- System Setup page 29
i3500 Introduction
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Telescopic Cranes Pressure Sensing Instruction Manual
TABLE OF CONTENTS
4.4.6.1- Language Selection page 30
4.4.6.2- Units Selection page 31
4.4.6.3- Reverse Video page 32
4.4.7- Bypass/ Rigging page 32
4.4.7.1- Rigging Mode page 33
4.4.7.2- Overload Override (bypass) page 34
4.4.7.3- ATB Condition Override page 34
4.4.8- Bridging & Range Limiting Box page 35
4.4.8- Bridging Device page 35
4.4.8.2- Bypass Rigging using the range limiting box page 37
4.5 Operational Limits page 38
4.5.1- Accessing the Limits Mode page 39
4.5.2- Limit value Adjustments page 40
4.5.3- Enable / Disable a limit page 41
4.6 Range Limiting Option page 42
4.6.1- Accessing Range Limiting Mode page 44
4.6.2- Limit high page 45
4.6.3- Free Zone page 46
4.6.4- Variable Limit Height page 47
4.6.5- Variable Limit Radius page 48
5- DIAGNOSTIC & TROUBLESHOOTING
5.1 Diagnostic Menu page 50
5.2 Angle/Lenght Sensor page 51
5.3 Pressure Sensor page 53
5.4- Relays page 53
5.5 Slew Sensors page 55
5.6 Detected adresses page 55
5.7 Error Messages and the Use of the ‘‘ ? ’’ key page 56
5.7.1 Internal Peripherals page 56
5.7.2 External Peripherals page 59
i3500 Introduction
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Telescopic Cranes Pressure Sensing Instruction Manual
6- INSPECTION TESTING & MAINTENANCE
6.1- Frequent Inspections page 63
6.2- Periodical Inspections page 63
6.3- Rated Load test page 64
6.4- Maintenance page 65
6.5- Maintenance Procedure page 66
6.6- Adjustements & Repairs page 67
i3500 Introduction
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Telescopic Cranes Pressure Sensing Instruction Manual
-1-
General Description of the System
This manual contains Operation, Troubleshooting and Maintenance
information for the i3500 system. When using i3500 system, always observe
the safety rules and regulations applicable in the country of operation to reduce
the risk of personal injury or damage to the equipment. Each safety instruction
throughout this manual must be taken into consideration when using the
i3500 system. The information contained in this manual will enable qualied
personnel to properly operate and efciently perform maintenance.
1.2 Personnelqualication
1.3 Intended use
The i3500 system shall be operated only by personnel without limitations in the
physical abilities of the upper limbs and no visual or hearing impairment, who
have completed all operator trainee qualication requirements and have read
and fully understood the instructions in this manual. Operator requirements
shall include: demonstrating the ability to read, write and comprehend and use
arithmetics and read and understand the load / capacity charts in the language
of the crane manufacturer’s operating instruction materials. Maintenance of
the system is intended only for fully qualied and trained personnel for this task.
The i3500 system is intended to provide a valuable aid to the crane operator
by indicating all relevant parameters typically shown on the duty chart of the
crane. The i3500 system shall prevent the crane from supporting a load outside
the limits of the permitted radii and outside the loads shown and described on
the rated capacity chart or the permissible working load of the ropes when set
and operated correctly.
1.1 Introduction
i3500 Introduction
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Telescopic Cranes Pressure Sensing Instruction Manual
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