R&M STAGEMAKER SM1 Guía de inicio rápido

R&M Materials Handling, Inc STAGEMAKER®Concert Hoist

Springfield, Ohio USA Technical Guide

: 800 955-9967 June 2009

www.rmhoist.com

RM-STGMKR-TG-2002-6-ENG.doc

STAGEMAKER®Concert Hoist

Technical Guide

R&M Materials Handling, Inc STAGEMAKER®Concert Hoist

Springfield, Ohio USA Technical Guide

: 800 955-9967 June 2009

www.rmhoist.com

RM-STGMKR-TG-2002-6-ENG.doc

Contents

1Introduction .............................................................................................................4

1.1 Mounting Positions...........................................................................................................4

1.2 Installation Types .............................................................................................................4

1.3 Basic Configuration Description.......................................................................................5

1.4 Capacity, Speed, and Hoist Configuration Summary.......................................................6

2Performance ............................................................................................................7

2.1 Environment.....................................................................................................................7

2.2 Sound Level.....................................................................................................................7

2.3 Proper Installation............................................................................................................7

2.4 Hoists for Ground Supports .............................................................................................7

3Hoist Configurations...............................................................................................8

3.1 Hoist Configuration A – Direct Motor Control for Mobile Installations ..............................8

3.2 Hoist Configuration B – Three-phase Motor for Fixed or Mobile Installation .................10

3.3 Hoist Configuration C – Programmable Control.............................................................13

3.4 Hoist Configuration D – BGV-C1 Enhanced Safety Features........................................15

3.5 Hoist Configuration E – Without Motor Controls ............................................................17

3.6 Hoist Configuration S – Single-phase Motor for Fixed or Mobile Installation.................19

3.7 Hoist Configuration V – Variable Speed Control............................................................21

4Controllers.............................................................................................................23

4.1 Group Controllers for Configuration A Hoists.................................................................23

4.2 Group Controllers for Configuration B or S Hoists .........................................................23

4.3 Pistol-Grip Pushbutton Controller (Pickle) for Configuration B or S Hoists....................23

4.4 Pushbutton Pendant Controller for Configuration B (SM16 – SM25) or D.....................24

4.5 Programmable Controller for Configuration C................................................................24

4.6 Controller for Configuration D ........................................................................................24

4.7 Controller for Configuration E ........................................................................................24

4.8 Controller for Configuration V ........................................................................................25

5Controllers – Examples of Use ............................................................................26

5.1 Configuration A – 8 or 12 Channel Controller ................................................................26

5.2 Configuration A – SC Controller, Hoist & Cable.............................................................27

5.3 Configuration A – SC Controller, Hoist & Cable + Splitters ...........................................28

5.4 Configuration B & S – Hoist & Cables (separate power & control), 3rd-party Controller 29

5.5 Configuration B & S – Hoist & Cable (combined power & control), 3rd-party Controller.30

5.6 Configuration C – 8 Channel, 3rd-party Controller..........................................................31

5.7 Configuration D – Controller, Hoist, & Cable .................................................................32

5.8 Configuration E - 3rd-party Controller .............................................................................33

6Pigtails/Cables/Connectors..................................................................................34

6.1 Connector Rules ............................................................................................................34

6.2 Pigtail Options with Wiring Identification........................................................................35

R&M Materials Handling, Inc STAGEMAKER®Concert Hoist

Springfield, Ohio USA Technical Guide

: 800 955-9967 June 2009

www.rmhoist.com

RM-STGMKR-TG-2002-6-ENG.doc

6.3 Pigtails with Plug Options ..............................................................................................36

6.4 Cables with Connectors.................................................................................................37

6.5 Connector Types and Plug Wiring Identification ............................................................38

6.6 Suggested Cable Selection Table..................................................................................41

7Hoist Motor ............................................................................................................42

7.1 Features.........................................................................................................................42

7.2 Ambient Conditions........................................................................................................42

7.3 Motor Cooling.................................................................................................................42

7.4 Hoist Motor Thermal Protection .....................................................................................42

7.5 Brake Coil Resistance....................................................................................................42

8Hoist Gearbox........................................................................................................42

9Hoist Brake and Torque Limiting Device ............................................................43

10 Load Chain, Load Sprocket and Chain Guide..................................................44

11 Hooks ..................................................................................................................45

11.1 Load Block & Hook .....................................................................................................45

11.2 Load Hook Dimensions ..............................................................................................46

11.3 Swiveling Body Hook..................................................................................................47

11.4 Fixed Body Hook ........................................................................................................47

11.5 Body Hook Dimensions ..............................................................................................47

11.6 Self Locking Hooks.....................................................................................................48

12 Low Voltage Control ..........................................................................................48

13 Hoist Limit Switch..............................................................................................49

13.1 Upper and Lower Electrical Limit Switches.................................................................49

13.2 Geared Limit Switch ...................................................................................................49

14 Hoist Protection Rating .....................................................................................50

15 Capacity Plate.....................................................................................................50

16 Surface Treatment/Paint Specification.............................................................50

17 Incremental Encoder..........................................................................................51

17.1 SM1 Hoists .................................................................................................................51

17.2 SM5 or SM10 Hoists...................................................................................................51

18 Model Description..............................................................................................52

19 Conversions........................................................................................................53

R&M Materials Handling, Inc STAGEMAKER®Concert Hoist

Springfield, Ohio USA Technical Guide

: 800 955-9967 June 2009

www.rmhoist.com

RM-STGMKR-TG-2002-6-ENG.doc

1 Introduction

1.1 Mounting Positions

Normal position is where the hoist is mounted with load chain down and hoist body up. The load block

attaches to the load and moves up and down. The hoist body is stationary. All of the models (SM1

through SM25) when specially equipped can be mounted in the normal position.

Inverted position is where the hoist is mounted with load chain up and hoist body down. The hoist body

attaches to the load and moves up and down with the load. Hoists in the inverted position are easier to

install and setup because all the cabling is at the same level, and the hoist is at truss level. Only SM1,

SM2, SM5 or SM10 hoists when properly equipped can be mounted in the inverted position. For inverted

SM16, 20 or 25 positions, please contact the factory.

Normal position (chain down) Inverted position (chain up)

1.2 Installation Types

STAGEMAKER®concert hoists can be used in a mobile installation or a fixed installation. Careful

consideration of the installation type and the mounting position should be taken before ordering so that

the hoist can be properly equipped to meet the requirements.

Mobile installation means the hoist is used in temporary or short-term setup. Hoists used in a mobile

installation are typically mounted in the inverted position.

Some examples of mobile installations: “on-tour” concerts, ground and roof supports, exhibitions, product

presentations, and the circus.

Local safety regulations must be followed at all times. These regulations could require:

Additional safety such as a steel rope between the upper suspension point and the lower hook

point of the load or a redundant system.

De-rated capacity of the hoist

Second brake

For more advance lifting applications, use BGV-C1 Configuration D hoists providing enhanced

safety features

Fixed installation means the hoist is used in a more permanent or long-term setup. Some of examples of

fixed installations: theaters, studios, and arenas.

In fixed installations the hoist is mounted in the normal position and situated usually out-of-sight. Because

of the out-of-sight situation, over-travel electrical limit switches and low voltage control are mandatory. All

of the models (except the SM2) when specially equipped can be mounted in fixed installations.

R&M Materials Handling, Inc STAGEMAKER®Concert Hoist

Springfield, Ohio USA Technical Guide

: 800 955-9967 June 2009

www.rmhoist.com

RM-STGMKR-TG-2002-6-ENG.doc

1.3 Basic Configuration Description

STAGEMAKER®concert hoists are offered in many configurations, each with its own control type and

hoist features.

Configuration A: Utilizes three-phase direct motor control for easier setup and cabling. The hoist

is equipped for mobile installations so it can be mounted in the normal or inverted position. A direct

motor control hoist in the inverted position is best suited for temporary or short-term setups. Full line

voltage controller furnished separately.

Configuration B:Utilizes three-phase power and low voltage control. The hoist (SM1, SM2, SM5,

SM10) is equipped for mobile installations so it can be mounted in the inverted or normal position, but

when specially equipped the hoist (SM1, SM5, SM10) can also be used in the normal position of fixed

applications. Controller furnished separately. A “pickle”, which is used during stage setup, can be

connected directly to the low voltage hoist control. The SM16, SM20 and SM25 hoists must always

be mounted in the normal position and are furnished with a pushbutton pendant controller with E-

stop, for other SM16, SM20 and SM25 applications please contact the factory.

Configuration C:Utilizes three-phase power and low voltage control. The hoist is equipped for

fixed installations so it can be mounted in the normal position, but when specially equipped the hoist

can also be mounted in the inverted position. The hoist is readily equipped for programmable control

and sequencing. Controller furnished separately.

Configuration D:Used where a higher degree of safety is needed. The hoist complies with

enhanced safety regulations in accordance to DIN 56925. The enhanced safety features and low

voltage control are operated from a standard or programmable controller. The hoist is equipped for

fixed installations so it can be mounted in the normal position. When specially equipped the hoist can

also be mounted in the inverted position, but must be operated from a nonprogrammable controller.

Configuration E:Utilizes three-phase power and is set up for external controls (typically VFD),

which are not included. The hoist is equipped for fixed installations so it can be mounted in the normal

position, but when specially equipped the hoist can also be mounted in the inverted position.

Configuration S:Utilizes single-phase power and low voltage motor control. The hoist is

equipped for mobile installation so it can be mounted in the inverted or normal position, but when

specially equipped the hoist can also be used in the normal position of fixed installations. Controller

furnished separately. A “pickle”, which is used during stage setup, can be connected directly to the

low voltage hoist controls.

Configuration V:Utilizes three-phase power and low voltage control. The hoist (SM10) is

equipped for fixed installations so it can be mounted in the normal position, but when specially

equipped, the hoist can also be used in the inverted position. Controller furnished separately.

R&M Materials Handling, Inc STAGEMAKER®Concert Hoist

Springfield, Ohio USA Technical Guide

: 800 955-9967 June 2009

www.rmhoist.com

RM-STGMKR-TG-2002-6-ENG.doc

1.4 Capacity, Speed, and Hoist Configuration Summary

60 Hz 50 Hz Hoist Configuration

Cap.

(Ton) Cap.

(kg) Frame Fall Speed

(fpm) Speed

(m/min) Speed

(m/min) A B C D E S V

1/8 125 SM1 1 16 4.8 4 

1/8 125 SM1 1 32 9.6 8 ■

1/4 250 SM2 1 16 4.8 4 ▲▲

1/4 250 SM5 1 16 4.8 4 ■



1/4 250 SM5 1 32 9.6 8 ■

1/4 250 SM5 1 64 19.2 16 ■

1/4 250 SM10 1 64 19.2 16

■

1/2 500 SM5 1 16 4.8 4 ■

1/2 500 SM5 1 32 9.6 8 ■

1/2 500 SM10 1 16 4.8 4

■

1/2 500 SM10 1 32 9.6 8

■

1/2 500 SM10 1 64 19.2 16 ■■

1/2 500 SM10 1 4-64 1.2-19.2 1-16 ■

1 1000 SM10 1 16 4.8 4 ■■

1 1000 SM10 1 32 9.6 8 ■■

1 1000 SM10 2 8 2.4 2

■

1 1000 SM10 2 16 4.8 4

■

1 1000 SM10 1 2-32 0.6-9.6 0.5-8

■

1 ½ 1600 SM16 1 32/8 9.6/2.4 8/2 

2 2000 SM10 2 8 2.4 2 ■■

2 2000 SM10 2 16 4.8 4 ■■

2 2000 SM10 2 1-16 0.3-4.8 0.25-4 ■

2 2000 SM20 1 32/8 9.6/2.4 8/2 

2 1/2 2500 SM25 1 24/6 7.6/1.8 6 

5 5000 SM25 2 12/3 3.8/0.9 3 

Configuration available in Normal/Inverted position or Normal position if specially equipped

■Configuration available in Normal position or Normal/Inverted position if specially equipped

Configuration available in Normal position only (for other applications please contact factory)

▲Configuration available in Normal/Inverted position only

R&M Materials Handling, Inc STAGEMAKER®Concert Hoist

Springfield, Ohio USA Technical Guide

: 800 955-9967 June 2009

www.rmhoist.com

RM-STGMKR-TG-2002-6-ENG.doc

2 Performance

STAGEMAKER®concert hoists are designed for lifting and transporting of materials only. Under no

conditions or circumstances, either during initial installation or in regular use, are hoists to be used for

lifting or transporting of personnel. For additional safety, precautions such as redundant systems, safety

lines from load to structure or enhanced safety features such as the BGV-C1 hoist can be used.

2.1 Environment

The hoists are designed for indoor use and limited outdoor use where the ambient temperature is

between 14°F [-10°C] and 104°F [40°C], elevation is less than 3300 ft [1000 m] and the relative humidity

is less than 90%. The hoist control enclosure has protection rating of NEMA 3R type.

The hoists can be used outdoors with some precautions such as specifying the hoist with a drain hole in

the load sprocket compartment, covering the hoist body/enclosure with a vinyl rain cover, or protecting

the hoist under a shelter. The vinyl rain cover would cover the hoist body/enclosure after the hoist is in

position. The hoist cannot be operated when the vinyl rain cover is covering the hoist body/enclosure.

Without these precautions, continuous exposure to extreme weather conditions will lead to damage of

electrical components.

2.2 Sound Level

The sound intensity level of the hoist in the assumed operating location does not exceed 76 dB.

2.3 Proper Installation

Hoists must be installed clear of any obstruction that could prevent the top and bottom hooks from being

inline.

2.4 Hoists for Ground Supports

Use single fall SM10 hoists for ground supports. Using a SM10 hoist reduces chain wear and risk of chain

twisting. Idler wheels on the ground support must have matching grooves and proper pitch diameter.

Proper Improper

R&M Materials Handling, Inc STAGEMAKER®Concert Hoist

Springfield, Ohio USA Technical Guide

: 800 955-9967 June 2009

www.rmhoist.com

RM-STGMKR-TG-2002-6-ENG.doc

3 Hoist Configurations

3.1 Hoist Configuration A – Direct Motor Control for Mobile Installations

Configuration A utilizes three-phase direct motor control for easier setup and cabling. The hoist is

equipped for mobile installations so it can be mounted in the normal or inverted position. A direct motor

control hoist in the inverted position is best suited for temporary or short-term setups. Full line voltage

controller furnished separately.

Hoist features:

Black load chain

Non-reflecting matt black finish

Swiveling body hook

External chain guide (SM5 and SM10, Chainflux)

Disc Brake

Over-travel protection via the torque limiting device (1)

Steel electrical enclosure (except SM1, NORYL plastic)

ACF brake controller card

Chain bag for 100 ft [30 m] of chain

Handgrips

No pigtail or plug

Round cable gland for 5/16”-9/16” [8-15 mm] diameter cable

208V/230V-3Ph-60Hz motor rating

(1) Upper and lower electrical limit switches not available with direct motor control

Available options:

Self locking hook (SM5 and SM10)

Fixed body hook

Second brake (SM5 and SM10)

Steel control enclosure for SM1

Vinyl rain cover

Drain hole in the load sprocket compartment (SM5 and SM10 only)

Power pigtail – no plug (standard pigtail length is 18”, longer lengths available)

Blue CE male plug for pigtail

Twist-lock male plug for pigtail

Blue CE female receptacle

Twist-lock female receptacle

Controller:

4 channel compact controller in a hand case

8 channel compact controller in a hand case

Accessories:

Remote with GO button and E-stop and with 30 ft of cable

Motor cables

Single and twin flight cases (SM5, SM10 only)

R&M Materials Handling, Inc STAGEMAKER®Concert Hoist

Springfield, Ohio USA Technical Guide

: 800 955-9967 June 2009

www.rmhoist.com

RM-STGMKR-TG-2002-6-ENG.doc

Offering and Technical Data:

Capacity

(Ton)

Model Speed

(fpm)

Falls Chain

type

(mm)

Power

(HP)

Nominal

Current

230 V

Weight

of Unit (1)

(lbs)

Chain

weight

(lb/ft)

1/8 SM1 128 M1-A 32 1 3.1 x 9.3 0.33 2.0 29 0.148

1/4 SM2 254 M1-A 16 1 4 x 12 0.33 2.0 34 0.213

1/4 SM5 254 M1-A 16 1 4.8 x 12.5 0.65 2.0 58 0.363

1/4 SM5 258 M1-A 32 1 4.8 x 12.5 1.3 4.0 58 0.363

1/4 SM5 2516 M1-A 64 1 4.8 x 12.5 1.3 4.0 58 0.363

1/2 SM5 504 M1-A 16 1 4.8 x 12.5 0.65 2.0 58 0.363

1/2 SM5 508 M1-A 32 1 4.8 x 12.5 1.3 4.0 58 0.363

1/2 SM10 5016 M1-A 64 1 6.8 x 17.8 2.8 7.2 113 0.726

1 SM10 1004 M1-A 16 1 6.8 x 17.8 1.4 3.6 113 0.726

1 SM10 1008 M1-A 32 1 6.8 x 17.8 2.8 7.2 113 0.726

2 SM10 2002 M1-A 8 2 6.8 x 17.8 1.4 3.6 118 0.726

2 SM10 2004 M1-A 16 2 6.8 x 17.8 2.8 7.2 118 0.726

(1) approximate weight without chain

Metric Offering and Technical Data [60 Hz]:

Capacity

(Kg)

Model Speed

m/min

Falls Chain

type

(mm)

Power

(kW)

Nominal

Current

230 V

Weight

of Unit (1)

(Kg)

Chain

weight

(kg/m)

125 SM1 128 M1-A 9.6 1 3.1 x 9.3 0.25 2.0 13 0.22

250 SM2 254 M1-A 4.8 1 4 x 12 0.25 2.0 17 0.35

250 SM5 254 M1-A 4.8 1 4.8 x 12.5 0.5 2.0 26 0.54

250 SM5 258 M1-A 9.6 1 4.8 x 12.5 1.05 4.0 26 0.54

250 SM5 2516 M1-A 19.2 1 4.8 x 12.5 1.05 4.0 26 0.54

500 SM5 504 M1-A 4.8 1 4.8 x 12.5 0.5 2.0 26 0.54

500 SM5 508 M1-A 9.6 1 4.8 x 12.5 1.05 4.0 26 0.54

500 SM10 5016 M1-A 19.2 1 6.8 x 17.8 2.1 7.2 51 1.08

1000 SM10 1004 M1-A 4.8 1 6.8 x 17.8 1.05 3.6 51 1.08

1000 SM10 1008 M1-A 9.6 1 6.8 x 17.8 2.1 7.2 51 1.08

2000 SM10 2002 M1-A 2.4 2 6.8 x 17.8 1.05 3.6 54 1.08

2000 SM10 2004 M1-A 4.8 2 6.8 x 17.8 2.1 7.2 54 1.08

(1) approximate weight without chain

R&M Materials Handling, Inc STAGEMAKER®Concert Hoist

Springfield, Ohio USA Technical Guide

: 800 955-9967 June 2009

www.rmhoist.com

RM-STGMKR-TG-2002-6-ENG.doc

3.2 Hoist Configuration B – Three-phase Motor for Fixed or Mobile Installation

Configuration B utilizes three-phase power and low voltage control. The hoist (SM1, SM2, SM5, SM10) is

equipped for mobile installations so it can be mounted in the inverted or normal position, but when

specially equipped the hoist (SM1, SM5, SM10) can also be used in the normal position of fixed

applications. Controller furnished separately. A “pickle”, which is used during stage setup, can be

connected directly to the low voltage hoist control. The SM16, SM20 and SM25 hoists must always be

mounted in the normal position and are furnished with a pushbutton pendant controller with E-stop, for

other SM16, SM20 and SM25 applications please contact the factory.

SM1, SM2, SM5, SM10 Hoist features:

Black load chain

Non-reflecting matt black finish

Swiveling body hook

External chain guide (SM5 and SM10, Chainflux)

Disc Brake

Over-travel protection via the torque limiting device (1)

Steel control enclosure (except SM1, NORYL plastic)

Chain bag for 100 ft [30 m] of chain

Handgrips

Low voltage (115 VAC) control

No pigtail or plug for power or control

Two round cable glands - 5/16”-9/16” [8-15 mm] diameter cable

Hoist motor thermal protection

230V-3Ph-60Hz power supply

1) Upper and lower electrical limit switches (weight-operated) are not furnished on hoist in the inverted position

SM16, SM20, SM25 Hoist features:

Electro-zinc load chain

Non-reflecting matt black finish

Fixed body hook

Standard chain guide

Disc Brake

Upper and lower electrical limit switches (weight-operated)

Torque limiting device

ABS plastic control enclosure

Chain container

Low voltage (115 VAC) control

No pigtail or plug for power or control

Round cable gland for 5/16”-9/16” [8-15 mm] diameter cable

Hoist motor thermal protection

230V-3Ph-60Hz power supply

Note:

A mainline contactor is not furnished on SM1 or SM2 hoists

Mainline contactor is specially wired so it is always energized when power to the hoist (SM5

and SM10 only) is applied.

The mainline contactor in the hoist control panel for the SM16, SM20, and SM25 hoists is

controlled by the E-Stop on the pushbutton controller.

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