Rae FTB 1000 Manual de usuario

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Rev. A
July 2009
P/N F03-4001-000
RAE PowerPak
User’s Guide

© Copyright 2009 RAE Systems, Inc.
Ordering Replacement Parts: If you need replacement parts, a
list is available online: http://www.raesystems.com

RAE PowerPak User’s Guide
3
Contents
1 Safety Instructions ................................................................... 4
1.1 RAE PowerPak Marking............................................ 5
1.2 Operation Area and Conditions ................................. 6
1.3 Instruction For Safe Use ............................................ 6
1.4 Use In Hazardous Areas............................................. 7
2 Standard Kit ............................................................................. 8
3 General Information................................................................. 8
4 Key Features ............................................................................ 9
5 Physical Description .............................................................. 10
6 LCD & LED........................................................................... 11
7 LED Status Indicator.............................................................. 11
8 LCD Status Information & Error Messages........................... 12
9 Installation.............................................................................. 14
10 Operation Instructions..................................................... 17
11 Connection ...................................................................... 18
12 Changing The RAE PowerPak........................................ 21
13 Charging The RAE PowerPak ........................................ 24
14 Troubleshooting & Repair .............................................. 27
14.1 Encapsulated Internal Battery Replacement ............ 27
14.2 Batteries And Proper Battery Disposal .................... 31
15 Specifications.................................................................. 32
Appendix A: Controlled Part Of RAE PowerPak (FTB1000)
Manual ................................................................... 33

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1 Safety Instructions
WARNINGS
Warning:
This instrument has not been tested in an explosive gas/air
atmosphere having an oxygen concentration greater than 21%.
Substitution of components may impair suitability for intrinsic
safety. Replace encapsulated internal batteries only in non-
hazardous locations.
Warning:
Charging of the FTB 1000 by means of mains charger can only be
done in safe area and only with RAE Systems Charger P/N F03-
3012-000.
Warning:
The internal encapsulated battery units can only be exchanged with
the original RAE Systems battery.

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1.1 RAE PowerPak Marking
The RAE PowerPak is certified according to the IECEx scheme,
ATEX and CSA for US and Canada as protected by intrinsic
safety.
The product is marked with the following information:
RAE PowerPak
Type FTB1000.
Serial No/barcode: F032XXXXXX
IECEx DNV
09.0003X
Ex ia I/IIC T4
0575 IM1/II
1G
Ex ia I/IIC T4 DNV
09 ATEX 55726X
Cl.I Dv 1, Group
A,B,C,D T4
Only as to intrinsic
safety for use in
hazardous loc.
Intrinsically safe/
Securite
Intrinseque/Exia
Li: 0.1 µH ; Ci: 0.1 µF ; Ui: 10 V
Ii : 3.33 A; Pi: 8.8 W; Um: 11V;
Lo: 3.4 µH; Co: 100 µF; Uo : 3.6 V
Io: 3.2A; Po: 3.1 W; Lo/Ro: 20.6µH/Ω
-40º C < Tamb < +55º C
Warning: Read User’s Manual for Intrinsic Safety Precautions

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1.2 Operation Area and Conditions
Hazardous Areas classified by Zones
RAE PowerPak is intended to be used in mines susceptible to
firedamp or hazardous areas classified for zone 0, zone 1 or zone
2, within the temperature range of -40º C to +55º C, where gases of
explosion groups IIA, IIB or IIC and T4 may be present.
Hazardous Areas classified by Divisions
RAE PowerPak is intended to be used in hazardous areas
classified for Class I Div. 1 or 2, within the temperature range of
-40º C to +55º C, where gases of explosion groups A, B, C or D
and temperature class T4 may be present.
1.3 Instruction For Safe Use
Strictly follow the instructions for safe use. Application of the
RAE PowerPak requires full understanding and strict observation
of the instructions.
The RAE PowerPak can be charged in hazardous areas by a
charger complying with the intrinsically safe input entity
parameters.
The RAEPowerPak can be charged outside hazardous areas by a
charger complying with the Um parameter.
The internal encapsulated battery units can only be exchanged with
the original RAE Systems battery, Part Number: F03-3002-000, in
a safe area or with a "hot zone" permit.
The RAEPowerPak can be connected and disconnected inside the
hazardous area.

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1.4 Use In Hazardous Areas
Equipment which is intended for use in explosive atmospheres and
which has been assessed and certified according to international
regulations may be used only under specified conditions. The
components may not be modified in any way.
The appropriate regulations for service and repair must be properly
observed during such activities.
FCC Part 15 statement and CE
This device complies with Part15 class B of the FCC rules.
Operation is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that
may cause undesired operation.

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2 Standard Kit
RAE PowerPak (FTB1000), as specified with two or four
encapsulated internal batteries.
Cable for connecting MeshGuard to RAE PowerPak: D01-3003-000
3 General Information
The RAE PowerPak (FTB-1000) is an intrinsically safe
rechargeable battery power source for use with a MeshGuard EC
or MeshGuard LEL monitor or MeshGuard Router or any other
equipment with matching entity parameters.
MeshGuard LEL and RAE PowerPak

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4 Key Features
Up to 4 months continuous operation before recharging, when it
contains four encapsulated internal batteries and is used with a
MeshGuard (4 months), MeshGuard LEL (25 days), or MeshGuard
Router (1.5 months)
Rugged stainless-steel enclosure
Very low-cost installation −no hardwiring involved
Very little maintenance or monitoring
Large, easy-to-read continuous display of power percentage and
charging/error messages
Bright 3-color status LED
Simple operation without switches or controls
IP-65 rated for outdoor use in harsh environments
Unit can be replaced in hazardous location

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5 Physical Description
1
Carrying handle
2
Stainless steel enclosure
3
Status LED
4
Status LCD
5
Protective bezel for connections
6
Power output port to MeshGuard
7
Power output dust cap
8
Power input from charger
9
Power input dust cap
3
5
2
4
6
7
8
9
Bottom
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Front
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