QUINCY HYDRONIC TECHNOLOGY SG-3 Guía de configuración

Biasi SG Pro Series Page 1

WHAT TO DO IF YOU SMELL GAS

 Do not try to light any appliance

 Do not touch any electric switch; do not use any phone in your building

 Immediately call your gas supplier from a neighbor’s phone. Follow the gas

supplier’s instructions.

 If you can not reach your gas supplier call the fire department

 Installation and service must be performed by a qualified installer, service

agency or the gas supplier.

Please Read Instructions Carefully

Save for Future Reference

Distributed By:

QUINCY HYDRONIC TECHNOLOGY, INC.

3560 LAFAYETTE RD

PORTSMOUTH, NH 03801

PHONE: 603-334-6400

FAX: 1-877-334-6401

WWW.QHTINC.COM

REV. 011117

If the information in this manual is not followed exactly, a fire explosion may

result causing property damage, personal injury or loss of life.

WARNING

DANGER

SG Pro Series

Packaged Boiler

SG/3 - SG/5

Boiler Manual And Installation

Instructions for Atmospheric Venting

BIASI SG Pro

Page 2 Biasi SG Pro Series

Biasi SG Pro Series Page 3

Dear Customer:

Thank you for buying a BIASI SG boiler.

The BIASI SG Pro is a cast iron, oil or gas fired hot water boiler, using the famous 3-pass design.

The boiler is light, compact, simple, rugged and engineered for maximum home heating efficiency.

We realize that it is not possible to answer all questions about the SG Pro-series boiler in this

manual. Reading this installation manual does not make the reader an expert in all aspects of

installation and operation, and does not replace the need for a qualified, licensed heating

contractor. We urge you to contact your installing contractor or distributor if you are in question

about any aspect of your boiler's performance. Our main concern is that you are satisfied with your

boiler and its performance. We require that your contractor complete efficiency tests using

instruments.

The controls and accessories listed in this manual are intended to serve as guidelines rather than

specific recommendations. We realize that other makes and models of such devices are available

and can be used as successfully as those we specify. The installing contractor is the best judge of

a system's specific requirements, as well as the local availability of certain makes and models of

controls and accessories. The preceding does not apply, however, to the equipment that comes

with every boiler, such as the overheat control (Hydrolevel 3250) and pressure relief valve. The

installation of the specific devices supplied with every boiler is absolutely necessary to the

safe operation of the boiler and protection of the heating system.

All SG Pro-series boilers are built in accordance with the ASME boiler and pressure vessel code,

and bear the "H" stamp. The BIASI SG Pro boiler has been tested to CSA standard 4.9.

This BIASI SG Pro boiler has a limited lifetime warranty (refer to back of manual), a copy of which

is provided with the boiler. Please be sure to return the warranty registration card or register on-

line at www.qhtinc.com/support/online-warranty-registration. The warranty will be void without your

boiler's serial numbers (located on the plate on the leg of the boiler), date of installation and the

name of your installer being on record in our files.

Thank you for purchasing our BIASI SG Pro series boiler. If you have questions or comments,

please don't hesitate to contact us immediately. Our goal is 100% customer satisfaction.

QHT inc.

Page 4 Biasi SG Pro Series

This installation manual is for the basic installation of a SG Pro series boiler for atmospheric

venting for oil and gas. If you are installing a direct vent system or please refer to its addendum in

conjunction with this manual to insure the proper installation of the boiler.

BIASI SG Pro-Series Section Page

Important Information &Warnings 5-6

General Information 17

Boiler Block Assembly &Explosion Diagram 28

Boiler Location 39

Installation of Boiler Trim Kit Components 410-12

Piping the Boiler 513

Intake Venting 614-15

Exhaust Venting 716

Common Exhaust Venting 7.1 16-17

Block Flue Switch 7.2 17

Gas Venting 7.3 18

Burner Setup 818

Oil 8.1 19

Gas 8.2 20

Gas Line Piping 921

Boiler Jacket Assembly 10 22

Control Panel 11 23

Control Panel Operation 11.1 23

Wiring 12

Wiring 12.1 24

Oil Diagrams 12.2 24-26

Gas Diagram 12.3 27-28

Priority Wiring 12.4 29

Commissioning the Boiler 13 30

Maintenance 14 31

Installer Notes 15 32

Homeowner Information 16 33

Notes: 34-36

Warranty Back Cover

Table of Contents

Biasi SG Pro Series Page 5

IMPORTANT INFORMATION

Please read this page carefully.

 ALL BOILERS MUST BE INSTALLED IN ACCORDANCE WITH NATIONAL, STATE AND LOCAL

PLUMBING, HEATING AND ELECTRICAL CODES AND ORDINANCES, AS WELL AS THE

REGULATIONS OF THE SERVING ELECTRICAL, WATER AND GAS UTILITIES.

 All systems should be designed by competent contractors, and only persons

knowledgeable in the layout and installation of heating systems should attempt the

installation of any boiler. It is the responsibility of the installing contractor to see that

all controls are correctly installed and operating properly when the installation is

completed.

 Do not burn volatile garbage, gasoline, naphtha or other flammable liquids other than

No. 2 fuel oil. All flammable liquids (especially gasoline), chemicals, rags, paper,

wood scraps, debris, etc., should be kept away from the boiler at all times. Keep the

boiler area clean and free of all fire hazards.

 Please read the literature and warranties supplied by the manufacturers of the

various accessory equipment. This equipment is warranted by the respective

manufacturers, not by Quincy Hydronic Technologies, Inc. Each piece of equipment

must be installed and used according to the recommendations of the manufacturer.

Codes and Regulations:

Installation of the boiler, burner, oil tank and related equipment must conform to

national, state and local regulating agencies and codes applicable to the installation of the

equipment. In the absence of local requirements, the following codes apply:

National Fire Protection Association (NFPA)

Battery March Park

Quincy, Massachusetts, 02269

http://www.nfpa.org

American Gas Association (AGA)

Pleasant Valley Road

Cleveland, OH 44134

http://www.aga.org

A. ANSI/NFPA - #31 Installation of Oil Burning Equipment

B. ANSI/NFPA - #70 National Electric Code

C. ANSI/NFPA - #211 Chimneys and Vents

D. ANSI/NFPA - #Z223.1 National Fuel Gas Code

E. ANSI/NFPA - Domestic Gas Conversion Burner

Page 6 Biasi SG Pro Series

Any appliance that burns natural gas, propane gas, fuel oil, wood or coal is capable of

producing carbon monoxide (CO). Carbon Monoxide (CO) is a gas which is odorless, colorless

and tasteless but is very toxic. CO is lighter than air and thus may travel throughout the

building.

BRIEF EXPOSURE TO HIGH CONCENTRATIONS OF CO, OR PROLONGED

EXPOSURE TO LESSER AMOUNTS OF CO MAY RESULT IN CARBON MONOXIDE

POISONING. EXPOSURE CAN BE FATAL AND EXPOSURE TO HIGH CONCENTRATIONS

MAY RESULT IN THE SUDDEN ONSET OF SYMPTOMS INCLUDING

UNCONSCIOUSNESS.

Symptoms of CO poisoning include the following:

dizziness vision problems shortness of breath

headache loss of muscle control unclear thinking

nausea weakness unconsciousness

The symptoms of CO poisoning are often confused with those of influenza, and the highest

incidence of poisoning occurs at the onset of cold weather or during flu season. A victim may

not experience any symptoms, only one symptom, or a few symptoms. Suspect the presence

of carbon monoxide if symptoms tend to disappear when you leave your home.

The following signs may indicate the presence of carbon monoxide:

If any of the symptoms of CO occur, or if any of the signs of carbon monoxide are present,

VACATE THE PREMISES IMMEDIATELY AND CONTACT A QUALIFIED HEATING

SERVICE COMPANY OR THE GAS COMPANY OR THE FIRE DEPARTMENT.

ONLY QUALIFIED, LICENSED SERVICE CONTRACTORS SHOULD PERFORM WORK ON

YOUR BIASI SG PRO SERIES BOILER.

WARNING

 Hot gasses from appliance, venting system

pipes or chimney, escaping into the living

space.

 Flames coming out around the appliance.

 Yellow colored flames in the appliance.

 Stale or smelly air.

 The presence of soot or carbon in or

around the appliance.

 Very high unexplained humidity inside the

building.

Biasi SG Pro Series Page 7

The BIASI SG Pro-series boilers are wet base design, sectional, cast-iron boilers for

forced hot water heating systems. The boilers are shipped pre-assembled from the factory in

lengths from three to seven sections. They are designed for firing with oil or gas power

burners, which are packed separately along with the jacket and controls for shipping purposes.

When the boiler is received, check the contents to ensure that there is no shortage or

damage to any part of the boiler system. With every boiler you should receive a boiler block,

jacket, trim kit and a burner (oil or gas).

Trim Kit Components-

USE ONLY THE LISTED BOILER SYSTEM COMPONENTS AND SPECIFIED OIL

AND GAS BURNER COMPONENTS SUPPLIED WITH THE BIASI SG BOILER.

1. General Information

Boiler

Model

Heating

Capacity

Gross Input Burner

Capacity Net Output Efficiency Water

Content Length (L) Weight

MBH GPH MBH NET MBH %GALS. IN. LBS

SG-3108.8 .91 125.0 94.6 87.0 7.7 21.8 341

SG-4146.2 1.22 168.0 127.1 87.0 9.6 26.9 418

SG-5182.7 1.52 210.0 158.9 87.0 11.3 32.1 506

Maximum Water Working Pressure 50 psi Maximum Relief Valve is 50 psi at 500 MBH

1—Control panel with temperature

and pressure gauges and Hydrostat

touch panel limit control

1—Immersion well

1—30 PSI pressure relief valve

1—¾” Boiler drain

1—¾” X 3” Nipple

1—¾” 90° Elbow

1—Hinge Assembly

1—12”x12” Cera-fiber Blanket

1—Burner mounting hardware

1—Double acting barometric damper

(gas systems only)

Page 8 Biasi SG Pro Series

The SG Pro Series packaged boilers are shipped from the factory as an assembled

boiler. If the block needs to be split into sections for ease of delivery, please order a standard

knocked down SG Pro Series boiler and request it to be split:

To assemble split blocks, move sections into parallel and facing each other. Sections may

be slid along boards placed underneath the sections. Inspect nipple ports for damage or burrs.

Remove any burrs by scraping the port very lightly. Wipe the push nipples and nipple ports with

a clean cloth. Apply a film of sealing compound to both the nipple and port. Install the nipple in

the port and then seat it by hitting with a hammer cushioned with a block of wood. Apply boiler

mastic to one section only and slide sections together. Install the four draw rods and draw the

sections together evenly (measure with ruler or tape measure). Draw the sections together until

sections make iron-to-iron contact at a point around the top and bottom ports of each section.

DO NOT OVER TIGHTEN DRAW RODS

After assembly of boiler block, seal all joints with boiler gasket and remove boards. NOTE:

When cutting off excess length of draw rods, allow enough length to install boiler jacket on the

draw rods.

2. Boiler Block Assembly

BIASI SG-Series Components & Parts

2) Door Alignment Pin 9) Lower Front Bushing

21) Hinge Stud, Nut and Washer 10) Front Tapping Gasket

3) Upper Hinge Element 11) Upper Front Bushing

19) SG Front Block Section 12) Lower Rear Bushing

5) SG Rear Block Section 13) Draw Rod

6) SG Intermediate Block Section 19) SG Door

Biasi SG Pro Series Page 9

If the boiler is to be installed in "direct vent" configuration, please refer

to the QHT Direct Vent Addendum supplied with the Direct Vent Kit

available at www.qhtinc.com.

PROVISIONS FOR COMBUSTION AIR AND VENTILATION AIR MUST BE IN ACCORDANCE

WITH SECTION 5.3, AIR FOR COMBUSTION AND VENTILATION, OF THE NATIONAL FUEL

GAS CODE, ANSIZ223.1, OR APPLICABLE PROVISIONS OF THE LOCAL BUILDING

CODES. DO NOT INSTALL THE BOILER UNTIL PROPER COMBUSTION AIR HAS BEEN

ARRANGED.

3. Boiler Location

The following are the minimum clearance to construction or combustible materials:

1. 9” from the top, sides, and rear of the boiler.

2. 18” from the flue pipe in any direction.

3. 24” inches from the front of the boiler.

DANGER

The boiler must be located on a non-combustible floor. A smooth, level concrete floor

is recommended. Locate the boiler as close as possible to the chimney. The length of the

chimney connector may not exceed a distance of chimney height less ten feet. If boiler is

installed on combustible flooring, consult local authorities for proper method of covering floor.

The boiler must not be installed on carpeting.

Caution: Do not store or use flammable materials, chemicals or flammable

liquids, especially gasoline, in the vicinity of this heating appliance.

WARNING

Boiler is certified as an indoor appliance. Do not install boiler outdoors or locate where it will be

exposed to freezing temperatures

Page 10 Biasi SG Pro Series

USE ONLY THE LISTED BOILER SYSTEM COMPONENTS AND

SPECIFIED OIL AND GAS BURNER COMPONENTS SUPPLIED WITH

THE BIASI SG PRO BOILER.

Please refer to figures below for Barometric Damper location (gas burners only) and to the

right for the proper location of the trim components.

Barometric Damper w/

Manual Reset Spill Switch

(Gas Burner Only)

BIASI SG

T-handle

Gas Cock

Alternative

Location

Drip Leg

Gas Train Positive Pressure

Gas Fired

4.1 Boiler Trim Components

Union

Trim Kit Components:

1 — Control panel with temperature

and pressure gauges and

Hydrolevel Touch Panel control

1 — Immersion well

1 — 30 PSI pressure relief valve

1 — ¾” Boiler drain

1 — 12”x12” Cera-fiber blanket

1 — Burner mounting hardware

1 — ¾” X 3” Nipple

1 — ¾” 90° Elbow

1 — Double Acting Barometric

Damper with Manual Reset Spill

Switch (Gas systems only)

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