Pylon Technologies PowerCube-X1 Manual de usuario

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17PIXV1101

Lithium-Ion Phosphate Battery

PowerCube-X1 Product Manual

Information Version: 3.0

Pylon Technologies Co., Ltd.

No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park

Pudong, Shanghai 201203, China Zip Code: 201203

Tel: 021-51317697

Fax: 021-51317698

Email: service@pylontech.com.cn

Website: http://www.pylontech.com.cn

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17PIXV1101

This manual introduces PowerCube-X1 from Pylontech. PowerCube-X1 is a high voltage

Lithium-Ion Phosphate Battery storage system. Please read this manual before you install the

battery and follow the instruction carefully during the installation process. Any confusion, please

contact Pylontech immediately for advice and clarification.

Contents

1. SAFE HANDLING OF LITHIUM BATTERIES GUIDE................................................................................3

Before Connecting .........................................................................................................................3

In Using..............................................................................................................................................3

2. INTRODUCTION..................................................................................................................................5

2.1 features.......................................................................................................................................5

2.2 Specifications ............................................................................................................................6

2.2.1 Battery System........................................................................................................................6

2.2.2 Battery Module.......................................................................................................................8

Battery Module Front Interface ..........................................................................................9

2.2.3 Control Module (internal power supply)..........................................................................10

Definition of RJ45 Port Pin ..................................................................................................11

LED Indicators Instructions .................................................................................................11

2.2.4 3rd Level Control Module (MBMS)...................................................................................13

Definition of RJ45 Port Pin ..................................................................................................14

LED Indicators Instructions .................................................................................................14

3. INSTALLATION..................................................................................................................................16

3.1 Tools...........................................................................................................................................16

3.2 Safety Gear..............................................................................................................................16

3.3 Package Items ........................................................................................................................16

Accessories ..........................................................................................................................16

Unpacking and check the Packing List: .........................................................................16

3.4 Installation Location ...............................................................................................................18

Installation ............................................................................................................................19

5. TROUBLE SHOOTING STEPS .................................................................................................................21

6. EMERGENCY SITUATIONS ...................................................................................................................22

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1. Safe handling of lithium batteries Guide

Warning: This product is a high voltage DC system, operated by authorized person

only.

Warning

Before Connecting

1) After unpacking, please check product and packing list first, if product is damaged or

lack of parts, please contact with the local retailer;

2) Before installation, be sure to cut off the grid power and make sure the battery is in the

turned-off mode;

3) Wiring must be correct, do not mistake the positive and negative cables, and ensure no

short circuit with the external device;

4) It is prohibited to connect the battery and AC power directly;

5) Battery system must be well grounded and the resistance must be less than 1Ω;

6) Please ensured the electrical parameters of battery system are compatible to related

equipment;

7) Keep the battery away from water and fire.

In Using

1) If the battery system needs to be moved or repaired, the power must be cut off and the

battery is completely shutdown;

2) It is prohibited to connect the battery with different type of battery.

3) It is prohibited to put the batteries working with faulty or incompatible inverter;

4) It is prohibited to disassemble the battery (QC tab removed or damaged);

5) In case of fire, only dry powder fire extinguisher can be used, liquid fire extinguishers are

prohibited;

6) Please do not open, repair or disassemble the battery except staffs from Pylontech or

authorized by Pylontech. We do not undertake any consequences or related

responsibility which because of violation of safety operation or violating of design,

production and equipment safety standards.

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17PIXV11

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17PIXV1101

2. Introduction

PowerCube-X1 is a high voltage battery storage system based on lithium iron phosphate battery,

is one of new energy storage products developed and produced by Pylontech, it can be used to

support reliable power for various types of equipments and systems. PowerCube-X1 is especially

suitable for application scene of high power, limited installation space, restricted load-bearing

and long cycle life.

PowerCube-X1 has 2 levels BMS (battery management system）, which can manage and monitor

cells information including voltage, current and temperature. What’s more, BMS can balance

cells charging and discharging to extend cycle life. Multiple batteries can connected in parallel

to expand capacity and power in parallel for larger capacity and longer power supporting

duration requirements.

2.1 features

The whole module is non-toxic, non-polluting and environmentally friendly;

Cathode material is made from LiFePO4 with safety performance and long cycle life;

Battery management system (BMS)has protection functions including over-discharge,

over-charge, over-current and high/low temperature;

The system can automatically manage charge and discharge state and balance current

and voltage of each cell;

Flexible configuration, multiple battery modules can be in serial for expanding voltage and

capacity.

Adopted self-cooling mode rapidly reduced system entire noise;

The module has less self-discharged, up to 6 months without charging ion shelf; no memory

effect, excellent performance of shallow charge and discharge;

Working temperature range is from 0℃to 50℃, with excellent discharge performance and

cycle life;

Small size and light weight, standard of 19-inch embedded designed module is comfortable

for installation and maintenance;

Caution: PowerCube-X1 without soft-start circuit. So must choose the Inverter, which has soft-start

function, otherwise has the risk of equipment breakdown.

2.2 S

2.2.1

ecification

attery Sys

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No. Item PowerCube-X1

(336V50AH)

1 Cell Technology Li-ion (LFP)

2 Battery System Capacity (kWh) 16.8

3 Battery System Voltage (Vdc) 336

4 Battery System Capacity (Ah) 50

5 Battery Controller Name SC0500-100

6 Battery Module Name H48050

7 Battery Module Quantity (pcs) 7

8 Battery Module Capacity (kWh) 2.40

9 Battery Module Voltage (Vdc) 48

10 Battery Module Capacity (Ah) 50

11 Battery Module Cell Quantity (pcs) 15

12 Battery System Charge Voltage (Vdc) 378

13 Battery System Charge Current (Standard) 10

14 Battery System Charge Current (Normal) 25

15 Battery System Charge Current (Max.) 50

16 Battery System Discharge lower-Voltage (Vdc) 315

17 Battery System Discharge Current (Standard) 10

18 Battery System Discharge Current (Normal) 25

19 Battery System Discharge Current (Max.) 50

20 Efficiency 96%

21 Depth of Discharge 80% (10~90%)

22 Dimension (W*D*H, mm) 600*505*1300

23 Communication RS485 / CAN

24 Protection Class IP20

25 Weight (kg) 250

26 Operation Life (Years) 10

27 Operation Cycle Life 3500

28 Operation Temperature (℃) 0~50

29 Storage Temperature (℃) -20~60

30 Product Certificate TÜV, CE

31 Transfer Certificate UN38.3

Other：

1）Battery Controller Dimensions (W*D*H)

2）Battery Module Dimensions (W*D*H)

442*390*132

442*390*100

Remark: The parameter will be changed when the battery modules in different series (3~7 pcs

battery modules).

2.2.2

attery Mo

No.

1 Cel

2 Bat

3 Bat

4 Bat

5 Bat

6 Bat

7 Bat

8 Bat

9 Bat

10 Bat

12 Bat

13 Bat

14 Bat

15 Bat

16 Bat

17 Bat

18 Bat

19 Effi

20 De

21 Di

22 Co

23 Pro

24 We

25 Op

26 Op

27 Op

28 Sto

29 Pro

30 Tra

ule

l Technolo

tery Modul

tery Cell C

tery Cell V

tery Cell C

tery Modul

tery System

tery Modul

tery System

tery Modul

iency

th of Disc

ension (W*

municati

ection Cla

ight

ration Life

ration Cy

ration Te

age Temp

uct Certifi

sfer Certifi

Product

Capacity

Voltage (

Capacity

Quantity

(

pacity (W

ltage (Vdc

pacity (A

Cell Qua

Charge V

Charge C

Charge

Discharg

Discharge

Charge

arge

D*H, mm)

le Life

perature

rature

ate

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ype

(kWh)

dc)

(AH)

(

pcs)

)

tity in Serie

oltage (Vd

rrent (Stan

urrent (Nor

urrent (Ma

lowe

-Volt

Current (St

urrent (Nor

urrent (Ma

(pcs)

)

dard)

al)

age (Vdc)

ndard)

al)

H48050

Li-ion (

80% (10

442*39

RS485 /

IP2

10+Y

400

0~5

-20~6

TÜV (IEC

UN3

-15S

LFP)

90%)

*100

CAN

ars

℃

0℃

2619)

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Battery Module Front Interface

PowerTerminal+/-

To connect battery series power cables.

Status

Status light: to show the battery module’s status (RUN●, Alarm●and Protection●).

RS232Terminal

Console Communication Terminal: (RJ45 port) follow RS232 protocol, for manufacturer or

professional engineer to debug or service.

LinkPort0,1

Link Port 0, 1 Communication Terminal: (RJ45 port) follow RS485 protocol, for communication

between multiple serial battery modules and control module.

PowerTerminals

Power cable terminals: there are two pair of terminals with same

function, one connect to equipment, the other one paralleling to other

battery module for capacity expanding. For each single module, each

terminal can achieve charging and discharging function.

For power cables uses water-proofed AMPHENOL connectors. It must

keep pressing this Lock Button during pulling out the power plug.

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17PIXV1101

2.2.3 Control Module (internal power supply)

Control Module has two types: internal and external power supply.

Control Module (SC0500A-100S) Front Interface

PowerTerminal+/-

To connect battery power cables in series.

PowerSwitch

Switch the battery system’s (control module and high voltage DC power) ON/OFF.

ExternalPowerTerminal+/-

Connect battery system with Inverter.

DryContactTerminal

Dry Contact Terminal: provided 2 input and 4 output dry contact signal.

Reset

Reset Button: Long press this button to restart the battery system.

ADD

ADD: 6 bit dial switches to manually distribute the communication address of the battery

system. Nether position is OFF, means “0”. Upper position is ON, means “1”. 1st bit to 5th bit is for

address, and the 6th bit dial switch support a 120Ωresistance.

PowerOutputSwitch

To control the high voltage DC power ON/OFF during the System Switch ON. Normally it turns

in ON position, needn’t turn it OFF.

CAN/RS485

CAN Communication Terminal: (RJ45 port) follow CAN protocol, for communication between

battery system and Inverter.

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