Pulsar PS-1HCE Hoja de especificaciones
Rev. 2.0
04/2022
Operaon and Installaon Manual
Pulsar® Precision System
Model PS-1HCE
Pulsar® Precision Operaon and Installaon Manual (Model PS-1HCE) Rev 2.0 04/2022
2
Table of Contents
1 SafetyPrecauons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1 SafetyConvenons ......................................................4
1.2 Safety Statements for the Pulsar® PS .......................................4
2 Introducon .........................................................6
2.1 OverviewofOperaon ...................................................6
2.2 Process Flow Diagram ...................................................6
3 Pulsar®PrecisionFeederOverview ......................................8
3.1 Components List ........................................................8
4 Pre-installaonInstrucons ............................................9
4.1 Prepare the Site ........................................................9
4.1.1 Site Requirements ................................................9
4.2 GatherEquipmentforFeederInstallaon ...................................9
4.2.1 Pulsar® Precision Components ......................................9
4.2.2 EssenalEquipmentSuppliedbyOthers .............................10
4.2.3 COTS Tools .....................................................10
4.2.4 PPE ...........................................................10
4.3 Pre-InstallaonChecklist ................................................10
5 InstallaonInstrucons...............................................11
5.1 Install the Booster Pump- Venturi Loop ....................................11
5.2 Install the Flow Switch ..................................................12
5.3 Feeder Setup- Connect the Discharge Tubing Line ...........................12
5.4 Feeder Setup- Connect the Inlet Tubing Line................................12
5.5 Mount the Control Box..................................................12
5.6 Wire the Booster Pump to the Control Box .................................13
5.7 Connect the Flow Switch Cable ...........................................13
5.8 Prime the System ......................................................13
5.9 Connect the Control Box to the Feeder ....................................13
6 Post-InstallaonInstrucons...........................................14
6.1 System Startup ........................................................14
6.1.1 FeederPreparaon ..............................................14
6.1.2 ControlBoxPreparaon ..........................................15
6.1.3 System Power Up ................................................16
7 OperaonInstrucons................................................17
7.1 Fill the Hopper ........................................................18
7.2 Fill the Hopper (Dustless Procedure) ......................................18
8 PreventaveMaintenance ............................................19
8.1 PreventaveMaintenanceSchedule.......................................19
8.2 Cleaning Procedures....................................................20
8.2.1 Equipment Needed ..............................................20
8.2.2 CleantheGridBasket(OnlineCleaningInstrucons) ...................21
8.2.3 Comprehensive(Oine)CleaningInstrucons........................22
Pulsar® Precision Operaon and Installaon Manual (Model PS-1HCE) Rev 2.0 04/2022 3
9 TroubleshoongGuide ...............................................23
10 Appendix...........................................................24
10.1 RequirementsandSpecicaons .........................................24
10.1.1 RequirementsforProductInstallaonandOperaon ..................24
10.1.2 ProductSpecicaons ............................................24
10.1.3 OponalFeedRateCapability......................................25
10.2 ElectricalSchemacs ...................................................26
10.3 Replacement Parts List and Views.........................................29
10.4 Pulsar® Precision Duo...................................................33
11 LimitedWarranty ....................................................34
List of Figures
Figure1. Pulsar®PrecisionwithAcidPlusFeederInstallaon ....................6
Figure2. Pulsar®PrecisionDUOInstallaon ..................................7
Figure3. FrontViewofPulsar®PrecisionFeeder ..............................8
Figure4. Completethe1½"pipingrun .....................................11
Figure5. Flowswitchinstallinhorizontalpipe ...............................12
Figure6. Flowswitchinstallinvercalpipe..................................12
Figure7. DischargeTubingConnecon......................................12
Figure8. Dual-VoltageSelector............................................13
Figure9. DIPSwitchLocaonandFeedCycleSengs .........................15
Figure10. FeederControlBox .............................................16
Figure12. BucketFunnelRemoval .........................................18
Figure11. BucketFunnelInstallaon .......................................18
Figure13. 115VACControlBoxWiringSchemac.............................26
Figure14. 230VACControlBoxWiringSchemac.............................27
Figure15. FeederJunconBoxWiringSchemac .............................28
Figure16. HopperandBaseExteriorComponentsView........................29
Figure17. HopperInteriorComponentsView ................................30
Figure18. BaseInteriorComponentsView ..................................31
Figure19. BoosterPumpandVenturiAssembly ..............................32
List of Tables
Table1. Pre-installaonChecklist ..........................................10
Table2. Post-InstallaonChecklist.........................................14
Table3. MonthlyMaintenance ............................................19
Table4. SemiannualMaintenance .........................................20
Table5. SiteRequirement ................................................24
Table6. AccessoryRequirements ..........................................24
Table7. OperaonalSpecicaons.........................................24
Table8. ChemicalFeedRateSpecicaons ..................................24
Tables9-10. FeedSolenoidOn/OTimevsAvailableChlorineDeliveryRate ......25
Pulsar® Precision Operaon and Installaon Manual (Model PS-1HCE) Rev 2.0 04/2022
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1 SafetyPrecauons
Danger, Warning, Cauon, and Note statements are used throughout this manual to emphasize important safety informaon. The statements
are dened below.
1.1 SafetyConvenons
Danger: Indicates a hazardous situaon which, if not avoided, will result in death or severe
injury.
Warning:Indicates a potenally hazardous situaon which, if not avoided, can result in
personal injury.
Cauon: Indicates a potenally hazardous situaon which, if not avoided, can result in minor
personal injury or equipment damage.
Note: Informaon that may assist in compleng a task correctly or for maintaining the
machine in good operang condion.
1.2 Safety Statements for the Pulsar® PS
Warning:For your protecon, carefully and completely read the informaon provided in this
manual before aempng to assemble, install, operate, or maintain this product.
Retain these instrucons for future reference. Failure to follow the instrucons or
informaon in this manual may result in injury and damage to the product and may
aect warranty coverage.
Danger: Fireorexplosion could result from contaminaon, or use of any other chlorinang
compound!
Danger: Calcium hypochlorite is hazardous. Please refer to the Safety Data Sheet for
addional informaon and precauons regarding the proper handling of Pulsar® Plus
Briquees. If any part of this prole is unclear to you, please stop immediately and
contact Solenis at (800) 478-5727.
Danger: This system contains liquid under pressure and calcium hypochlorite soluon can
be discharged unexpectedly. Operate and service all components and aached
piping that contain liquid cauously unl you are certain that the system has been
depressurized and drained. Failure to do so may result in death or serious injury.
Danger: Use suitable personal protecve equipment (PPE) at all mes to avoid physical
contact with calcium hypochlorite soluon or vapor. Failure to do so may result
in death or serious injury. Please refer to the Safety Data Sheet for addional
informaon and precauons regarding the proper handling of calcium hypochlorite.
Pulsar® Precision Operaon and Installaon Manual (Model PS-1HCE) Rev 2.0 04/2022 5
Danger: Do not allow Pulsar® Plus Briquees to come into contact with any foreign maer
or chemicals. Calcium hypochlorite is chemically reacve with many substances
including, but not limited to water, water treatment products, pool treatment
products, acids, organics, nitrogen-containing compounds, dry powder re
exnguishers (containing mono-ammonium phosphate), oxidizers, and corrosive,
ammable, and combusble materials. Contaminaon or improper use of Pulsar®
Plus Briquees may cause a violent reacon that produces heat, an explosion, a
re, and the release of toxic gases, and result in death or serious injury. Please refer
to the Safety Data Sheet for addional informaon and precauons regarding the
proper handling of calcium hypochlorite.
Danger: All wiring connecons, fusing, grounding, inspecon, and maintenance of wiring
must be performed by a licensed electrician in accordance with the Naonal Electric
Code (NEC), Occupaonal Safety and Health Act (OSHA) in the United States, and all
local electrical codes. Failure to properly install and wire this product can result in
property damage, serious injury, or death, and may aect warranty coverage.
Warning:Clean up, without delay, any leakage or spillage of Pulsar® Plus Briquees or
calcium hypochlorite soluon. Please refer to the Safety Data Sheet for addional
informaon and precauons regarding the proper disposal of calcium hypochlorite.
Failure to do so may result in death or serious injury.
Warning:Always operate system with electrical component enclosures in place. Failure to do
so may result in injury.
Warning:Always operate system components with safety guards in place. Failure to do so may
result in injury.
Warning:Observe and follow all locaon-specic safety procedures. Failure to do so may result
in injury.
Warning:Alwaysbecarefulwhenaddingmuriacacidtowater; this combinaon creates an
exothermic reacon, which gives o heat. Failure to take care may result in serious
injury.
Cauon: Use only replacement parts idened in 10.3 Replacement Parts List and Views on
page 29. Do not paint over or remove unit nameplates, labels, or tags so that
proper replacement parts may be idened.
The system is designed with specic motor characteriscs. Changing motor types will
change the operang characteriscs of the system, which may cause injury and may
void the warranty of this chlorinator.
Cauon: Use of any briquees or other chemicals other than the Pulsar® Plus Briquees
designed for use with this chlorinator is hazardous, possibly causing re and/or
explosion and will void this warranty.
Pulsar® Precision Operaon and Installaon Manual (Model PS-1HCE) Rev 2.0 04/2022
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2 Introducon
The patented Pulsar® Precision feeder creates a consistent soluon of calcium hypochlorite used for water disinfecon.
2.1 OverviewofOperaon
The Pulsar® Precision feeder operates as follows:
1. Pulsar® Plus Briquees are placed in a basket and suspended over the soluon reservoir.
2. The control box is plugged into a chemical controller output and powered on.
3. When the chemical controller requires chlorine, the feed solenoid valve opens allowing water from the pool return to enter the inlet water
manifold at the proper supply ow rate.
4. Low-velocity, high-volume water enters the reservoir and covers the boom of the basket.
5. Pulsar® Plus Briquees erode into the reservoir and create a consistent 0.7% available chlorine soluon with 84 °F [28.8 °C] inlet water
temperature.
6. The chlorinated soluon lls the reservoir, liing the oat switch connected to the discharge valve unl the valve opens.
7. The discharge valve and outlet tubing are connected to a venturi. The vacuum generated by the venturi sucon drains the reservoir tank
and sends the concentrated soluon into the pool return.
2.2 Process Flow Diagram
Figure1. Pulsar® Precision with Acid Plus Feeder Installaon
Pulsar® Precision Operaon and Installaon Manual (Model PS-1HCE) Rev 2.0 04/2022 7
Figure2. Pulsar® Precision DUO Installaon
Pulsar® Precision Operaon and Installaon Manual (Model PS-1HCE) Rev 2.0 04/2022
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3 Pulsar® Precision Feeder Overview
Figure3. Front View of Pulsar® Precision Feeder
A4
B2
A5
A6
A1
B1
A2
A3
A
B
3.1 Components List
The Pulsar® Precision Feeder includes these components:
A Hopper, which includes:
A1 Hopper lid, hinge pin, and retainer
A2 HCE grid basket
A3 HCE bowl
A4 Juncon Box
A5 Front cover
A6 Feeder control box
A7 ESV (emergency shuto valve)(picture not shown)
A8 ESV nut wrench (picture not shown)
A9 Grid basket removal tool (picture not shown)
B Base, which includes:
B1 Le and right covers
B2 Discharge valve assembly
B3 Level switch (picture not shown)
B4 Bucket funnel (picture not shown)
C Booster pump and venturi installaon kit (picture not shown)
Pulsar® Precision Operaon and Installaon Manual (Model PS-1HCE) Rev 2.0 04/2022 9
4 Pre-installaonInstrucons
4.1 Prepare the Site
Before installing equipment, ensure that:
1. The site has all electrical connecons installed. All electrical lines should be secured to meet site safety procedures and to prevent tripping
over electrical lines.
Danger: All wiring connecons, fusing, grounding, inspecon, and maintenance of wiring
must be performed by a licensed electrician in accordance with the Naonal Electric
Code (NEC), Occupaonal Safety and Health Act (OSHA) in the United States, and all
local electrical codes. Failure to properly install and wire this product can result in
property damage, injury, or death, and may aect warranty coverage.
2. Site meets criteria noted in Site Requirements on page 9.
4.1.1 SiteRequirements
The feeder must t in the selected room with enough clearance for maneuvering and servicing the equipment.
– Recommended clearance for feeder installaon is 48" L x 48" W x 76" H [121.9 cm x 121.9 cm x 193.0 cm]
– Minimum clearance for feeder installaon is 36" L x 36" W x 64" H [91.4 cm x 91.4 cm x 162.6 cm].
The room must have proper venlaon.
The room must be climate-controlled between 40 °F – 90 °F [4 °C – 32 °C].
Required electrical service as follows:
– 100 - 240 V AC / 15 - 20 A dedicated outlet.
– 50 - 60 Hz single-phase only.
– 50 Hz systems require a locally-sourced booster pump (see booster pump secon, page 13, for more informaon.
Determine the inlet and outlet locaon of the booster pump and venturi loop.
– It is preferable to install this loop across the heater bypass valve to maximize the pressure dierenal of the system to enhance
performance.
– The booster pump sucon should always be downstream of the pool lter(s) to ensure the use of clean, ltered water to protect the
solenoid valves. Refer to Figure 1 on page 6 for proper locaon of piping connecons.
– The booster pump and venturi should be located to minimize the use of 90° elbows on the venturi outlet.
The following cable lengths need to be considered for placement of the control box and feeder:
– The combined control box and feeder cable is 20 [6 m] when connected; the feeder will need to be within 20 [6 m] of the control
box.
– The ORP control cable is 20 [6 m]; the control box will need to be within 20 [6 m] of the ORP controller.
– The ow switch cable is 33 [10 m]; the distance between the control box and ow switch should be considered.
4.2 GatherEquipmentforFeederInstallaon
Assemble these products in preparaon for installaon:
Pulsar® Precision components
Essenal equipment supplied by others
Commercial o-the-shelf (COTS) tools
Personal Protecve Equipment (PPE)
4.2.1 Pulsar®PrecisionComponents
See the Components List on page 8.
Pulsar® Precision Operaon and Installaon Manual (Model PS-1HCE) Rev 2.0 04/2022
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4.2.2 EssenalEquipmentSuppliedbyOthers
1 ½" Sch 40 pipe
Two (2) 1 ½" ball valves
1 ½" Sch 40 elbows, 45° and 90°
1/2" [1.27 cm] exible tubing
PVC primer and glue
Saddle clamps for connecon to 1 ½" PVC pipe from pool return (oponal)
Plumber's tape
4.2.3 COTSTools
Drill
1 ¾" hole saw and 1 ½" NPT tap (oponal)
11/16" drill bit and 1/2" NPT tap
Saddle clamps (oponal)
Pipe wrenches or gas pliers
Tubing cuers
Saw (to cut PVC pipe)
4.2.4 PPE
Safety glasses
Rubber gloves
Apron
4.3 Pre-InstallaonChecklist
Table1. Pre-installaonChecklist
ItemNo Check Completed?
1 Is a licensed electrician available to perform necessary electrical wiring of the booster pump?
2Does the site meet all criteria noted in Secon 4.1.1, Site Requirements on page 9?
3 Have inlet and outlet locaons on the pool return post lter been idened?
4Are all Pulsar® Precision components on hand?
5 Is all essenal equipment supplied by others on hand?
6Are all COTS tools and other equipment on hand?
7 Is all PPE on hand?
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