PSMailers PSM7000 Manual de usuario
PSMailers™
PSM7000
Operating Manual
psmailers.com • 800.464.5030 PSMailers™
PSM7000 3
A Message to Our Customers
Thank you for purchasing the PSM7000. The PSMailers
product line is the result of over 30 years of experience in
the document processing industry. Through interfacing with
customers like yourself and from hands-on experience in the
field, our Research and Development Team has focused on
a solution providing both the dependability you expect from
today’s technology, while returning operational efficiency to
your organization.
The result of our experience and research is a powerful tool to
improve your bottom line. We hope you enjoy this machine.
User comments and suggestions are always welcomed by our
development team.
PSMailers™
PSM7000 800.464.5030 • psmailers.com
4
Table of Contents
Operator Safety ................................................................... 5
Specifications ..................................................................... 6
Unpacking & Setup .......................................................... 7-8
Unpacking ......................................................................... 7
Setup ................................................................................. 8
Machine Overview ......................................................... 9-11
Mac
hine Diagram .............................................................. 9
Capabilities ........................................................................ 9
Controls ........................................................................... 10
Fold Plates ....................................................................... 11
Identifying Your Fold ....................................................11
Feed Table Setup ......................................................... 12-15
Setting the Paper Guide Width ........................................ 12
Setting the Feed Gauge .................................................. 13
Setting the Exit Guide Wheels ......................................... 14
Setting the Fold Plates .................................................... 15
Machine Operation ...................................................... 16-18
Loading the Feed Table ................................................... 16
Operating the PSM7000
....................................................
17
Operating in Batch Mode (Optional Counter) .................17
Setting the Batch Total ..........................................17
Running in Batch Mode ........................................17
Resetting the Batch Count ....................................18
Operating in Manual Mode ..........................................18
Resetting the Count......................................................18
Maintenance ...................................................................... 19
Troubleshooting ........................................................... 20-23
Automatically Clearing a Paper Jam ............................... 20
Manually Clearing a Paper Jam ....................................... 20
Diagnosing the Paper Jam ..........................................21
Misaligned Folds ............................................................. 21
Paper Feed Problems ...................................................... 22
Double Feeds ..............................................................22
Won’t Feed ..................................................................23
Machine Won’t Run ......................................................... 23
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PSM7000 5
Operator Safety
• Please review and follow all the safety precautions to
ensure safe equipment operation. The user is responsible for
safe operating conditions. Read all operating instructions prior
to operating machine.
Warning: Do not attempt to handle the equipment alone. It
requires two people to handle and lift the equipment out of
the packaging.
Warning: This unit contains moving parts. Watch for Caution,
Warning, and Electrical stickers detailing proper operating
conditions and user safety.
• Never remove guards or product safety switches. Removal of
guards or switches will cause the unit to run improperly and
can result in personal injury.
• Keep all hands, fingers and objects away from moving parts.
Never attempt to reach into the machine while the power is
on. Turn off the machine and disconnect the power cord before
cleaning or servicing the machine, and before removing either
fold plate. Injury may occur if proper operating procedure is
not followed.
• Plug the power cord into 115 VAC, 60 Hz outlet only. Voltage
up to 120 V will not damage the machine.
• Thepowercordandplugmustbeaccessibleatalltimesfor
disconnection.
• Thisunitisequippedwitha3-wire,groundedelectricalcord.
If the cord becomes damaged and needs to be replaced, it
must be replaced with an authorized part available through
the manufacturer or an authorized service agent.
• Allmachinemaintenanceshouldbeperformedonlybyfactory
authorized service personnel using factory authorized replace-
ment parts. Contact your sales rep for more information.
• KeepthePSM7000 away from extreme heat and moisture.
• NeveroperatethePSM7000 while tired, drowsy, or under
the influence of medication, drugs, or alcohol. Failure to do
so can result in personal injury.
• NeveroperatethePSM7000 with loose clothing or jewelry.
Contain all long hair and neck ties prior to operating machine.
Failure to do so could result in clothing, jewelry, or hair
becoming entangled in moving parts.
PSMailers™
PSM7000 800.464.5030 • psmailers.com
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Specifications
The PSM7000 is designed to fold and seal up to 7,000 documents
per hour, ensuring a good seal and a clean fold on every form,
every time, whether the paper is perforated or plain.
The adjustable fold plates allow the machine to meet your
changing document processing requirements. Below are the
detailed machine specifications.
PSM7000 Specications
Variable Speed Yes, 7,000/hour
Duty Cycle 75,000 sheets/month
Fold Types C, V, Z, EZ, EC return envelope
Fold Patterns
11˝ Half (V) 14˝ Half (V)
11˝ Letter (C) 14˝ Return Envelope (EC)
11˝ (Z) 14˝ (Z)
14˝ Eccentric Z (EZ)
Paper Sizes Up to 14˝ long, up to 8.5˝ wide
Counter Manual/Batch
Conveyor 18˝ conveyor included
Feed System Bottom feed system
Drive System AC fixed
Electrical 115 VAC, 60 Hz, 5A
Dimensions 12˝H x 21.5˝W x 30˝D
Weight 70 Lbs.
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PSM7000 7
Figure 1: Upper Fold Plate
Figure 2: Lower Fold Plate
Figure 3: PSM7000
Unpacking & Setup
Unpacking
When opening the PSM7000 packaging, inspect it for any
shipping damage. The shipper should be notified at once and
the packing materials saved if there is any serious damage.
Warning: Do not attempt to remove the equipment from
the packaging alone. Two people are required at all times
to remove packaging and move the equipment.
Please make sure the following items are present in the
packaging.
If any items are missing please contact your sales rep before
continuing.
1. This manual (1)
2. PSM7000 (1)
3. AC Power Cord (1)
4. Upper & Lower Fold Plates
(1 each)
5. Paper Guides (2)
6. ToolKit
a. Breaker Bar
b. 7/16˝ Socket
c. 3/16˝ T-Handle Hex Driver
PSMailers™
PSM7000 800.464.5030 • psmailers.com
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Unpacking & Setup
Setup
Warning: Do not attempt to remove the equipment from
the packaging alone. Two people are required at all times to
move the equipment.
Place the PSM7000 on a sturdy table or cart. Check to verify that
both fold plates are properly installed (see Figures 4 & 5). Both fold
plates should rest snugly on the placement pins.
First insert the power cord into the PSM7000 and then into a
standard 115 VAC, 60 Hz outlet.
The power cord must be accessible for disconnect.
Figure 4: Upper Fold Plate
in Proper Position
Figure 5: Lower Fold Plate
in Proper Position
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PSM7000 9
Machine Overview
Machine Diagram
Capabilities
Your PSM7000 is designed to be a versatile folding and sealing
machine. Its capabilities include:
• Foldingplainpaperandformsfrom20lb.paperto80lb.
stock.
• Foldingallstandardfoldpatterns (see fold diagrams,
page 11).
• Single fold capability: when the bottom fold plate is in the
half fold position, the upper fold plate can be set to lengths
other than the standard V-Fold depending on your special
needs.
Figure 6: Machine Diagram
Control Panel
Feed Table
Feed Gauge
Upper Fold
Plate
Lower Fold Plate
(back of unit,
not shown)
Access
Panel
Adjustable
Paper Stops
Conveyor
Catch Plate
Exit Guide
Wheels
Exit Guide
Wheel
Adjustment
Knob
Paper Guides
Feed Guide
Adjuster
Knobs
Figure 6: Machine Diagram
PSMailers™
PSM7000 800.464.5030 • psmailers.com
10
Machine Overview
Controls
Familiarize yourself with all machine controls prior to
operating the machine.
Figure 7: Control Panel
➊
➋
➌
➍
➎
➏
➐
The PSM7000 Control
Panel has 7 buttons and
a 2-line digital display to
communicate with the user
(Figure 7). When the machine
is turned on, the display looks
like Figure 8.
➊Reverse button is used to clear a jam (lower fold plate must
be removed).
➋& ➌ Speed Up / Speed Down buttons are used to set the
Batch Count.
➍Run button is used to start the machine.
➎Mode button cycles through the operating modes.
➏Clear button is used to clear counts.
➐Stop button is used to stop the machine
Figure 8: Default Mode
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