PSI 8.8L GASOLINE Manual de usuario

Power Solutions International, Inc

8.8L GASOLINE For On-Road Applications

Engine Operation and Maintenance Manual

201 Mittel Dr.

Wood Dale, IL 60191

Power Solutions International, Inc. 36100026 – Rev 2

US EPA & CARB HD-SI Certification May 2019

IMPORTANT

The information, specifications, and illustrations contained in this manual are based on data that was current at the time of

publication. Power Solutions International, Inc. reserves the right to make changes and/or improvements at any time without

notification, liability, or without applying those changes or improvements to vehicles previously manufactured and/or sold.

NOTICE

Be advised that this motor veh

icle may be equipped with

computer/recording devices. Their function is to allow an

authorized individual to download data or information relating

to the operation or performance of this vehicle.

The stored data or information may be neither downloaded

nor retrieved except by the vehicle’s registered owner, or, in

the alternative, by another individual or entity authorized by

the registered owner, (e.g., Certified Service Dealer)

who may need this data or information to properly service or

diagnose this vehicle for repair or following an accident.

Any access to this information without the owner’s consent

may be in violation of law and may subject that person or

entity to criminal penalties.

TABLE OF CONTENTS

FOREWORD ..................................................................................................................................................................................2

SAFETY INFORMATION ...............................................................................................................................................................4

WARRANTY.................................................................................................................................................................................10

EPA and CARB Emission System Warranty................................................................................................................................................. 10

Manufacturer's Warranty Coverage............................................................................................................................................................... 10

Owner's Warranty Responsibilities................................................................................................................................................................ 11

Warranty Exclusions...................................................................................................................................................................................... 12

SECTION 1 – ENGINE SYSTEMS ...............................................................................................................................................13

Engine Serial Number ..................................................................................................................................................................................... 14

Engine Emission Label ................................................................................................................................................................................... 15

Engine Spec Label........................................................................................................................................................................................... 15

Engine Accessories ........................................................................................................................................................................................ 15

Engine Specification ....................................................................................................................................................................................... 16

Engine Description ........................................................................................................................................................................................ 16

Engine Features ............................................................................................................................................................................................ 21

Engine Related Optional Features ................................................................................................................................................................ 22

Component Location – Top............................................................................................................................................................................ 25

Component Location – Front ......................................................................................................................................................................... 26

Component Location – Left............................................................................................................................................................................ 27

Component Location – Right ......................................................................................................................................................................... 28

SECTION 2 – REQUIREMENTS FOR FUEL, ENGINE OIL, AND COOLANT .............................................................................30

Fuel ................................................................................................................................................................................................................... 31

Use of Seasonal Fuels .................................................................................................................................................................................. 31

Prohibited Fuels............................................................................................................................................................................................. 31

California Fuel Requirements ........................................................................................................................................................................ 31

Fuels in Foreign Countries ............................................................................................................................................................................ 32

Fuel Additives ................................................................................................................................................................................................ 32

E85 Fuel ........................................................................................................................................................................................................ 32

Engine Oil......................................................................................................................................................................................................... 33

Engine Oil Quality and Service Categories ................................................................................................................................................... 33

Oil Recommendation ..................................................................................................................................................................................... 33

Coolant ............................................................................................................................................................................................................. 33

Coolant Mixtures............................................................................................................................................................................................ 33

Contamination of Coolant .............................................................................................................................................................................. 33

SECTION 3 – INSTRUMENTS, INDICATORS, AND SWITCHES ................................................................................................34

Instrument Panel Gauge Cluster.................................................................................................................................................................... 35

Warning Lamps................................................................................................................................................................................................ 35

Maintenance Lamp ........................................................................................................................................................................................ 35

Amber Warning Lamp (AWL) ........................................................................................................................................................................ 35

Red Stop Lamp (RSL) ................................................................................................................................................................................... 36

Malfunction Indicator Lamp (MIL) .................................................................................................................................................................. 36

Gauges ............................................................................................................................................................................................................. 37

Typical Water Temperature Gauge ............................................................................................................................................................... 37

Oil Temperature Gauge................................................................................................................................................................................. 37

Oil Pressure Gauge ....................................................................................................................................................................................... 37

SECTION 4 – ENGINE OPERATION ...........................................................................................................................................38

Pre-operation Checklist .................................................................................................................................................................................. 39

Starting the Engine.......................................................................................................................................................................................... 40

Starting Engine After Running Out of Fuel................................................................................................................................................... 41

Emergency Starting......................................................................................................................................................................................... 42

Operation.......................................................................................................................................................................................................... 43

Idle Speed ..................................................................................................................................................................................................... 43

Cold Weather Operation................................................................................................................................................................................ 43

Hot Weather Operation.................................................................................................................................................................................. 44

Engine Shutdown .......................................................................................................................................................................................... 44

Engine Warning Protection System (EWPS)................................................................................................................................................. 45

Heavy Duty On Board Diagnostics (OBD HD) Overview .............................................................................................................................. 46

Road Speed Governor (RSG) ....................................................................................................................................................................... 46

Road Operation ............................................................................................................................................................................................. 46

SECTION 5 – MAINTENANCE SCHEDULE AND SERVICE PROCEDURES .............................................................................47

Maintenance Schedule.................................................................................................................................................................................... 48

Service Procedure ........................................................................................................................................................................................... 49

Coolant Level................................................................................................................................................................................................. 50

Coolant Freeze Point..................................................................................................................................................................................... 50

External Leakage........................................................................................................................................................................................... 50

Belt, Air Intake Piping And Clamps ............................................................................................................................................................... 51

Oil Level......................................................................................................................................................................................................... 54

Engine Oil And Filter...................................................................................................................................................................................... 55

Electrical System ........................................................................................................................................................................................... 56

SECTION 6 – LONG TERM STORAGE .......................................................................................................................................57

General Information ........................................................................................................................................................................................ 58

SECTION 7 – SERVICE RECORDS.............................................................................................................................................60

Maintenance Service Record ......................................................................................................................................................................... 61

Daily Care and Report ..................................................................................................................................................................................... 65

APPENDIX ...................................................................................................................................................................................68

Engine Specifications ..................................................................................................................................................................................... 69

1| Page

FOREWORD

2 | Page

FOREWORD

Foreword

Power Solutions International, Inc. is committed to continuous

research and development to improve products and introduce

technological advances. Procedures, specifications, and

parts defined in published technical service literature may

be altered.

NOTE: Photo illustrations identify specific parts or

assemblies that support text and procedures; other

areas in a photo illustration may not be exact.

This manual includes necessary information and specifications

for operators to operate and maintain the PSI 8.8L Gasoline

engine. Contact your dealer for more information.

Refer to the applicable technical service literature

Engine Service & Diagnostic Manual

Warranty Policy and Procedures Manual

About the Manual

This manual contains information needed to correctly operate

and maintain your engine as recommended by PSI. Numerous

illustrations, symbols and feature descriptions are used to aid in

understanding the meaning of the text. The illustrations,

symbols or feature descriptions may not be available for all

applications, please contact your dealer for complete

information. Both metric and U.S. customary values are listed

in this manual. The U.S. Customary value is listed first, followed

by the metric value in brackets. For additional service literature

refer to Service Literature noted in this manual. This manual

does not cover vehicle or equipment maintenance procedures.

When referring to the left-hand or right-hand side of the

engine, this will be as viewed from the rear. (Looking at

the flywheel)

Consult the original vehicle or equipment manufacturer for

specific maintenance recommendations.

Technical Service Literature is revised periodically. Use only

up-to-date service information.

To order technical service literature, contact your dealer.

All marks are trademarks of their respective owners.

3| Page

SAFETY INFORMATION

4 | Page

SAFETY INFORMATION

Safety Information

This manual provides general and specific maintenance

procedures essential for reliable engine operation and your safety.

Since many variations in procedures, tools, and service parts exist,

advice for all possible safety conditions and hazards cannot be

stated.

Read safety instructions before doing any service and test

procedures for the engine. See related manuals for more

information.

Obey Safety Instructions, Warnings, Cautions, and Notes in this

manual. Not following Warnings, Cautions, and Notes can lead to

injury, death, or damage to the engine or vehicle.

Safety Terminology

Three terms are used to stress your safety and safe operation of

the engine: Warning, Caution, and Note.

Warning: A warning describes actions necessary to prevent or

eliminate conditions, hazards, and unsafe practices that can cause

personal injury or death.

Caution: A caution describes actions necessary to prevent or

eliminate conditions that can cause damage to the engine or

vehicle.

Note: A note describes actions necessary for correct, efficient

engine operation.

Safety Instructions

Work Area

•Keep work area clean, dry, and organized.

•Keep tools and parts off the floor.

•Make sure the work area is ventilated and well lit.

•Make sure a First Aid Kit is available.

Safety Equipment

•Use correct lifting devices.

•Use safety blocks and stands.

Protective Measures

•Wear protective safety glasses and shoes.

•Wear correct hearing protection.

•Wear cotton work clothing.

•Wear sleeved heat protective gloves.

•Do not wear rings, watches or other jewelry.

•Restrain long hair.

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