Provisur Weiler 6 Guía de configuración

Model 6 Grinder

AAM−136 Revised June 5, 2012 1

Next Generation of Grinding Technology

Grinding

AAM−136 Revised June 5, 2012 2

TABLE OF CONTENTS

GENERAL SAFETY

INFORMATION 3.................

SAFETY LABEL PLACEMENT 5...

INTRODUCTION 6................

GENERAL DESCRIPTION 6...................................

GRINDER APPLICATIONS 6..................................

INSTALLATION INSTRUCTIONS 7.

CORRESPONDENCE 7.......................................

SHIPPING INFORMATION 7...................................

UNPACKING / UNCRATING 7.................................

LIFT EQUIPMENT & LIFTING REQUIREMENTS 7................

PRE−INSTALLATION CHECKS 7...............................

LOCATION (Fig. 4 ) 7.........................................

ANCHORING 7.............................................

DRAINAGE SLOPE (Fig. 5 ) 8..................................

ELECTRICAL 8.............................................

DIRECTION OF ROTATION (Fig. 6 ) 8...........................

DISASSEMBLY INSTRUCTIONS 9..

REQUIRED TOOLS (Fig. 7 ) 9..................................

STEP 1: REMOVE ORIFICE PLATE GUARD (Fig. 8 ) 9.............

STEP 2: REMOVE RING (Fig. 9 ) 9.............................

STEP 3: REMOVE PLATE (Fig. 10 ) 9...........................

STEP 4: REMOVE KNIFEHOLDER (Fig. 11 ) 10....................

STEP 5: REMOVE CENTERING PIN (Fig. 12 ) 10...................

STEP 6: REMOVE SPRING (Fig. 13 ) 10..........................

STEP 7: REMOVE FEED SCREW 10.............................

STEP 8: FEED SCREW SUPPORT CART (Fig. 14 ) 10................

CLEANING INSTRUCTIONS 11.....

ASSEMBLY INSTRUCTIONS 13.....

STEP 1: INSTALL FEED SCREW/ 13.............................

STEP 2: CHECK FEED SCREW HEAD SPACE (Fig. 16 ) 13...........

STEP 3: ADJUST FEED SCREW HEAD SPACE (Fig. 17 ) 13..........

STEP 4: INSTALL EXCLUDER SEAL AND INSTALL FEED SCREW

(Fig. 18 ) 13..................................................

STEP 5: INSTALL KNIFE TENSION SPRING (Fig. 19 ) 14............

STEP 6: INSTALL CENTERING PIN (Fig. 20 ) 14...................

STEP 7: INSTALL KNIFEHOLDER (Fig. 21 ) 14....................

STEP 8: INSTALL PLATE AND (OPTIONAL BCA ONLY) BUSHING

(Fig. 22 ) 15..................................................

STEP 9: (Optional) INSTALLATION OF TEARDROP HOLE PLATES

(Fig. 23 ) 15..................................................

STEP 10: INSTALL GRINDER RING (Fig. 24 ) 15...................

STEP 11: INSTALL ORIFICE PLATE GUARD (Fig. 25 ) 16...........

OPERATING INSTRUCTIONS 17....

HOPPER COVER SAFETY INTERLOCK SWITCH

(OPTIONAL) (Fig. 26 ) 17......................................

HOPPER GUARD (Fig. 27 ) 17..................................

PRE−OPERATION CHECKS 17..................................

RECOMMENDED FEEDING METHODS. 17.......................

CONVEYOR FEEDING (Fig. 28 ) 18..............................

COLUMN DUMPER FEEDING (Fig. 29 ) 18........................

MANUAL FEEDING (Fig. 30 ) 18................................

KEEP FEED SCREW COVERED (Fig. 30 ) 18......................

KEEP HANDS AND FINGERS AWAY (Fig. 31 ) 19..................

EMERGENCY STOPPING (Fig. 32 ) 19............................

NORMAL SHUT−DOWN 19....................................

INSPECTION & MAINTENANCE 20.

MAINTENANCE SCHEDULING 20..............................

INSPECTION/MAINTENANCE SCHEDULE 20....................

DRIVE BELT PULLEY ALIGNMENT 20..........................

BELT TENSION 20............................................

UNDERMOUNT FRAMES (Fig. 36 ) 21...........................

MOTOR 21..................................................

LUBRICATION INSTRUCTIONS 22..

GEARBOX OUTER SEAL (Fig. 37 ) 22............................

LUBRICATION CHART 23..........

TROUBLESHOOTING GUIDE 25....

REPAIR / REBUILD OF PARTS 28....

PLATE RETAINING RING (Fig. 38 ) 28...........................

ORIFICE PLATES (Fig. 39 , 40 , 41 ) 28............................

KNIFE INSERT REMOVAL (Fig. 42 ) 29...........................

KNIFE INSERT INSTALLATION (Fig. 43 ) 29......................

CENTERING PIN AND BUSHING (Fig. 44 ) 29.....................

KNIFE TENSION SPRING (Fig. 45 ) 29...........................

BASIC HEAD REPAIR/REBUILD (Fig. 46 ) 30......................

FEED SCREW REPAIR (Fig. 47 ) 31..............................

CHECKING FOR FLATNESS (Fig. 48 ) 31.........................

WARRANTY 32.....................

AAM−136 Revised June 5, 2012 3

GENERAL SAFETY INFORMATION

WARNING

Turn off and lock out machine power source(s) following the lockout / tagout procedures

described in OSHA CFR 29 1910.147 Code of Federal Regulations (or equivalent).

Where references to shutting off and locking out power are made in this manual, unless

indicated otherwise, make sure that the power to all systems, whether electrical, hydraulic

or other, is off and locked out with a padlock.

If your unit is part of a system powered by a central electric or hydraulic power station, the

lock−out must be located in the grinder power circuit.

1. Do not, under any circumstances or for any

reason, place hands, feet or any part of your

body inside the hopper when the unit is

operating.

2. If it does become necessary to perform service,

be absolutely certain that:

a. Power to all motors is off and locked out and

b. Main circuit breakers are off and/or fuses (if

used) are removed from the main power

source.

c. All electrical power cables have been

disconnected from all motors or

d. All drive belts or chains have been removed

from all drive systems.

3. This unit may be equipped with a locking chain

safety device that is attached to the trolley

wheel bolts on the FP1000 Feed Screw Lift /

Puller. This device MUST BE USED to prevent

the feed screw from being pulled off the lifting

pin while removing and installing the feed

screw.

4. Do not install any walkways or service

platforms which would allow any persons to

reach dangerous “nip” points while the machine

is operating.

5. Remove foreign objects or product from the

hopper with long-handled tools. Use long

handled brushes or mops if brushing or wiping

is necessary.

6. If foreign objects (metal hooks, shovels, forks,

knives, boxes, paper, etc.) accidentally fall into

the hopper, do not attempt retrieval while the

unit is in operation. Shut off and lock out the

power first.

7. Even though power is disconnected, make sure

no one is working inside a “non-operative”

grinder while removing or installing drive belts

or chains, or when servicing any part of the

drive system.

8. The feed screw may rotate for 15 seconds or

longer after power is shut off. Before

performing service, let the rotating parts come

to a complete halt, disconnect and lock out the

power with a padlock.

9. Keep hands and tools away from all product

outlet and inlet areas until machine has

completely stopped and power is locked out

with a padlock.

10. Some parts requiring service are heavy. Wear

gloves and safety-toed shoes when servicing.

Wear protective goggles to protect the eyes

when cleaning.

11. All safety guards, including drive system

guards, must be put back in place before

operating. Replace safety stickers if they

become loose, lost, fragmented, discolored or

faded.

12. When this machine is running, the decibel

reading may exceed 85 db.

13. NO work is to be performed on this machine

without the operators knowledge.

14. Do not use this machine for purposes other

than the original intended use.

AAM−136 Revised June 5, 2012 4

GENERAL SAFETY INFORMATION

DANGEROUS “NIP” AREAS. Getting hands caught in these areas will cause serious injury

and could pull you into the feed hopper.

DO NOT REACH BEYOND THE TOP OF THE HOPPER WHEN GRINDER IS

OPERATING. READ ALL GENERAL SAFETY INFORMATION ON PAGE 3 OF THIS

MANUAL BEFORE OPERATING, SERVICING OR CLEANING THE GRINDER.

DO NOT PUT FINGERS INTO

CUTTING PLATE HOLES. THE

CUTTING KNIFE IS LOCATED

DIRECTLY BEHIND THE

ORIFICE PLATE AND COULD

CAUSE SERIOUS INJURY.

Fig. 1 Typical Model 6 Grinder.

DEFINITIONS OF HAZARD LEVELS USED ON SAFETY LABELS:

Immediate hazard which WILL result in severe

personal injury or death.

Hazards or unsafe practices which COULD result in

severe personal injury or death.

Procedures or practices which WILL or COULD

result in damage to equipment and/or destruction

to equipment or product.

AAM−136 Revised June 5, 2012 5

SAFETY LABEL PLACEMENT

(Label 4) 018−0611 (Moving Parts

Can Crush Label)

(Label 2) 018−1010 (Gearbox Tag)

NOTE: Approximate locations are shown. Do not

place labels closer than 3” to any corner edge or joint.

(Label 1) 018−1011 (Weiler Serial Number Tag)









(and opposite side)







(and opposite side)



(and opposite side)

NOTE: Right Hand Side Mount

frame shown. For Left Hand

Side Mount frames, label

placement should be in

the same general

location.

(Label 3) 018−3505 (Read and

Understand Manual...)

(Label 5) 018−0612 (Rotating

Parts Inside)



Required Number

Label 1 1 each...........

Label 2 1 each...........

Label 3 3 each...........

Label 4 2 each...........

Label 5 2 each...........

REAR VIEW FRONT VIEW

Fig. 2 Placement of Safety Labels.

AAM−136 Revised June 5, 2012 6

INTRODUCTION

FEED HOPPER

MOTOR GUARD

HOPPER GUARD

FLUTED HEAD

ORIFICE PLATE

GUARD

FRAME

GEARBOX

Fig. 3 Typical Model 6 Grinder on an Undermount Frame.

GENERAL DESCRIPTION

The basic Weilerrgrinder consists of a feed screw

supported inside a feed hopper/head assembly. The

feed hopper/head assembly is supported on a single

reduction gearbox. The feed screw is driven by the

main shaft of the gearbox and transports the

product through a fluted head and through sizing

holes in a plate.

GRINDER APPLICATIONS

Each Weilerrgrinder is designed to grind a

specific product or products. If the grinder will be

used for work other than originally intended,

contact the factory immediately for information

and recommendations.

AAM−136 Revised June 5, 2012 7

INSTALLATION INSTRUCTIONS

CORRESPONDENCE

All Weilerrequipment is identified by serial

numbers and model numbers.

SHIPPING INFORMATION

Grinders are usually shipped on skids or

completely crated. Any accessories are either

banded to, or placed inside the unit.

UNPACKING / UNCRATING

A common set of S.A.E. wrenches and/or carpenter

tools may be required to remove skids or crating

materials.

Remove all wrapping material and parts that might

be inside hopper or banded to the grinder.

LIFT EQUIPMENT & LIFTING

REQUIREMENTS

WARNING

Use a crane or forklift that is rated to lift

and move your unit.

NOTE: The center of gravity may differ with each

grinder, depending upon type of frame, motor or

other grinder components. If necessary, a qualified

material handler/mover should be contacted to

provide information about lifting points.

WARNING

Do not lift the unit any higher than

necessary for movement across floor

surfaces. Move carefully and slowly.

PRE−INSTALLATION CHECKS

EXTERIOR CHECK: Use the packing slip

accompanying your unit to verify that the shipment

is complete and correct. Check the following.

a. Model/Serial Number (On I.D. Tag

located on frame and feed hopper).

b. Spare Parts should be accounted for (See

Spare Parts).

c. All exposed fasteners should be tight and

accounted for.

INTERIOR CHECK: Check the following:

a. Are motor and gearbox pulleys aligned

and tight?

b. Remove guard cover and check drive

belt/chain alignment and tension.

c. Check oil level in gearboxes (Refer to

Lubrication Instructions in the Gearbox

Service Instructions).

d. General condition of parts.

LOCATION (Fig. 4 )

Check for ample space around the machine to

perform service.

1. Front end to remove feed screw.

2. Rear end and sides to remove guard

covers.

3. Associated equipment matches unit output

and height (load and unload).

Allow for work space around the grinder for safe

movement, operation and certain maintenance

functions.

NOTE: Additional space may be required in front

of unit if a FP1000 Feed Screw Lift/Puller is used

to remove and install feed screw.

72”

(1829mm)

*Low Frame

63−1/8”

(1603mm)

55−1/8”*

(1400mm)

48”

(1219mm)

36”

(914mm)

48”

(1219mm)

50−5/8”

(1286mm)

42−5/8”*

(1083mm)

33−13/16”

(859mm)

25−13/16”*

(656mm)

Fig. 4 Work Space Required.

ANCHORING

WARNING

Failure to secure unit to floor can cause

movement, tipping or torque bending of

unit. This can be hazardous to

operators and/or equipment.

Use holes in foot pads to locate floor anchor

positions. All Weilerrequipment must be securely

anchored to the floor before wiring and operating

can begin.

AAM−136 Revised June 5, 2012 8

DRAINAGE SLOPE (Fig. 5 )

Install the grinder so that the product outlet end

slopes downward approximately 1. This will

allow for water drainage during clean−up. It may

be necessary to place shims or spacers under foot

pads. Maintain slope but level from side to side.

1

SHIM

Fig. 5 Drainage Slope.

ELECTRICAL

WARNING

Turn off and lock out machine power

source(s) following the lockout / tagout

procedures described in OSHA CFR 29

1910.147 Code of Federal Regulations

(or equivalent).

Consult local electrical codes and review all

applicable Standards, prior to placing and installing

wiring and controls. Employ a qualified registered

electrician or contractor for final wiring. Standards

found in CHAPTER XVII, SECTION 1910.309

(OSHA) NATIONAL ELECTRICAL CODE

NFPA 70−1971; ANSI C1−1971 (Rev. of

C1−1986) (or equivalent) shall apply to all

electrical installations and utilization equipment.

WARNING

To prevent hazardous situations for

each machine:

1. Do NOT use dual controls (more

than one ON−OFF switch) for the

same motor.

2. Do NOT use dual circuits (more

than one power source to the same

motor).

3. Do NOT use the grinder starter

controls to supply power for any

other machines.

4. The operators control station shall

not be mounted in hard to reach,

remote or hidden areas. It must be

visible and convenient for any

emergency that requires immediate

shut−off of the machines.

5. If your unit is part of a system

power station, the lock−out must

be located in the grinder power

circuit.

DIRECTION OF ROTATION (Fig. 6 )

During normal operation the feed screw should

rotate counterclockwise (viewed from front of

unit).

WARNING

Immediately following rotation check,

shut off main power and lock it out with

a padlock.

FEED SCREW ROTATES

COUNTER−CLOCKWISE (viewed from front).

Fig. 6 Direction of Rotation During Normal Operation.

AAM−136 Revised June 5, 2012 9

DISASSEMBLY INSTRUCTIONS

RING WRENCH /

WORM INSERTION TOOL

PLATE LIFTER

KNIFE INSERT

REMOVAL TOOL

Fig. 7 Special Tools.

WARNING

Turn off and lock out machine power

source(s) following the lockout / tagout

procedures described in OSHA CFR 29

1910.147 Code of Federal Regulations

(or equivalent).

REQUIRED TOOLS (Fig. 7 )

RING WRENCH / WORM INSERTION

TOOL: Fits over lugs of ring and is used to turn

ring off counterclockwise (CCW) and on clockwise

(CW). Also used to assist in engaging the feed

screw onto the gearbox spline.

PLATE LIFTER: Lifts end of feed screw to

center the plate in head opening. Used to remove

and install plate/bushing assembly. Also used to

remove tension spring from feed screw pin hole.

KNIFE INSERT REMOVAL TOOL: Use this

tool to remove inserts when they become worn

down. Refer to Page 29.

STEP 1: REMOVE ORIFICE PLATE GUARD

(Fig. 8 )

Loosen thumb screws and remove orifice plate

guard. Set aside for cleaning later.

ORIFICE PLATE GUARD

Fig. 8 Remove Orifice Plate Guard.

STEP 2: REMOVE RING (Fig. 9 )

RING

RING WRENCH TURN RING

COUNTER−CLOCKWISE

TO LOOSEN

Fig. 9 Ring Removal.

STEP 3: REMOVE PLATE (Fig. 10 )

Remove plate and bushing (if applicable) by

putting plate lifter “point” on first thread at end of

head. Place loop around centering pin. Lift up and

down while pulling back on plate.

AAM−136 Revised June 5, 2012 10

PLATE LIFTER

POINT

PLATE

LOOP

Fig. 10 Plate and Removal.

STEP 4: REMOVE KNIFEHOLDER (Fig. 11 )

KNIFEHOLDER

Fig. 11 Knifeholder Removal.

STEP 5: REMOVE CENTERING PIN

(Fig. 12 )

CENTERING PIN

Fig. 12 Centering Pin Removal.

STEP 6: REMOVE SPRING (Fig. 13 )

SPRING

Fig. 13 Spring Removal.

STEP 7: REMOVE FEED SCREW

WARNING

Use caution when handling. Feed

Screws can weigh 100 lbs. (45 KG) or

more.

STEP 8: FEED SCREW SUPPORT CART

(Fig. 14 )

After feed screw is removed from grinder, place it

on a stable support for cleaning. Remove excluder

seal from drive end.

EXCLUDER SEAL FEED

SCREW

SUPPORT

CART

Fig. 14 Typical Feed Screw Support Cart.

Tabla de contenidos

Manuales populares de Amoladora de otras marcas

Parkside

Parkside PWS 230 C3 Manual de usuario

SUHNER ABRASIVE

SUHNER ABRASIVE ASC 9 Manual técnico

PTA

PTA P1322 Manual de usuario

Crown

Crown CT13313 Manual de usuario

Parkside

Parkside 280250 Manual de usuario

Climax

Climax VM2150 Series Manual de usuario

Jet

Jet JPSG-618M1 Manual de servicio

Makita

Makita GA4030 Manual de usuario

DeWalt

DeWalt DWEN202 Manual de usuario

Grizzly

Grizzly G2790 Manual de usuario

Fein

Fein MSf843-1a Manual de usuario

Bosch

Bosch GWS 14,4 V PROFESSIONAL Manual de usuario

RAMSET

RAMSET CBAGR18 Manual de usuario

Bosch

Bosch 8-115 Z Manual de usuario

STEELE PRODUCTS

STEELE PRODUCTS SP-PB008 Manual de usuario

MW TOOLS

MW TOOLS ME15W Manual de usuario

Caravaggi

Caravaggi SP 20 Instrucciones de funcionamiento

SUHNER ABRASIVE

SUHNER ABRASIVE UWK 10-R125 Manual técnico