ProSoft MVI56-PDPMV1 Manual de usuario

MVI56-PDPMV1

ControlLogix Platform

PROFIBUS DPV1 Master

August 5, 2021

USER MANUAL

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We always want you to feel that you made the right decision to use our products. If you have suggestions, comments,

compliments or complaints about our products, documentation, or support, please write or call us.

ProSoft Technology, Inc.

+1 (661) 716-5100

+1 (661) 716-5101 (Fax)

www.prosoft-technology.com

[email protected]

MVI56-PDPMV1 User Manual

August 5, 2021

ProSoft Technology®, is a registered copyright of ProSoft Technology, Inc. All other brand or product names are or

may be trademarks of, and are used to identify products and services of, their respective owners.

In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments.

User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided at:

www.prosoft-technology.com

Important Installation Instructions

Power, Input, and Output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods, Article 501-4 (b)

of the National Electrical Code, NFPA 70 for installation in the U.S., or as specified in Section 18-1J2 of the Canadian

Electrical Code for installations in Canada, and in accordance with the authority having jurisdiction. The following

warnings must be heeded:

WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS

I, DIV. 2;

WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE

REPLACING OR WIRING MODULES

WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN

SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.

THIS DEVICE SHALL BE POWERED BY CLASS 2 OUTPUTS ONLY.

MVI (Multi Vendor Interface) Modules

WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN

SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.

AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DÉCONNECTER L'ÉQUIPEMENT, COUPER LE

COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DÉSIGNÉ NON DANGEREUX.

Warnings

North America Warnings

A Warning - Explosion Hazard - Substitution of components may impair suitability for Class I, Division 2.

B Warning - Explosion Hazard - When in Hazardous Locations, turn off power before replacing or rewiring

modules.

Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is

known to be nonhazardous.

C Suitable for use in Class I, Division 2, Groups A, B, C, and D Hazardous Locations or Non-Hazardous Locations.

ATEX Warnings and Conditions of Safe Usage

Power, Input, and Output (I/O) wiring must be in accordance with the authority having jurisdiction

A Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or wiring modules.

B Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is

known to be non-hazardous.

C These products are intended to be mounted in an IP54 enclosure. The devices shall provide external means to

prevent the rated voltage being exceeded by transient disturbances of more than 40%. This device must be used

only with ATEX certified backplanes.

D DO NOT OPEN WHEN ENERGIZED.

Battery Life Advisory

The MVI46, MVI56, MVI56E, MVI69, and MVI71 modules use a rechargeable Lithium Vanadium Pentoxide battery to

backup the real-time clock and CMOS. The battery should last for the life of the module. The module must be

powered for approximately twenty hours before the battery becomes fully charged. After it is fully charged, the battery

provides backup power for the CMOS setup and the real-time clock for approximately 21 days. When the battery is

fully discharged, the module will revert to the default BIOS and clock settings.

Note: The battery is not user replaceable.

Markings

Electrical Ratings

Backplane Current Load: 800 mA @ 5 Vdc; 3 mA @ 24 Vdc

Operating Temperature: 32°F to 140°F (0°C to 60°C)

Storage Temperature: -40°F to 185°F (-40°C to 85°C)

Shock: 30 g operational; 50 g non-operational; Vibration: 5 g from 10 Hz to 150 Hz

Relative Humidity 5% to 95% (with no condensation)

All phase conductor sizes must be at least 1.3 mm (squared) and all earth ground conductors must be at least

4mm (squared).

Label Markings

<Ex>

II 3 G

Ex nA IIc T6 X

0°C <= Tamb <= 60°C

For professional users in the European Union

If you wish to discard electrical and electronic equipment (EEE), please contact your dealer

or supplier for further information.

Warning –Cancer and Reproductive Harm –www.P65Warnings.ca.gov

Agency Approvals & Certifications

Please visit our website: www.prosoft-technology.com

MVI56-PDPMV1 ♦ ControlLogix Platform Contents

PROFIBUS DPV1 Master User Manual

Page 5 of 251ProSoft Technology, Inc.

Contents

Your Feedback Please........................................................................................................................2

Important Installation Instructions.......................................................................................................2

MVI (Multi Vendor Interface) Modules ................................................................................................2

Warnings.............................................................................................................................................2

Battery Life Advisory...........................................................................................................................3

Markings..............................................................................................................................................3

1Start Here 9

1.1 System Requirements...............................................................................................9

1.2 Package Contents...................................................................................................10

1.3 Installing ProSoft Configuration Builder Software...................................................11

1.4 Installing the Module in the Rack ............................................................................12

1.5 Choosing Sample Ladder Logic For Your Application ............................................13

1.5.1 Determining the Firmware Version of Your Processor............................................14

1.5.2 Determining the Firmware Version of the MVI56-PDPMV1 Module.......................15

1.5.3 Determining the Module Mode (LEGACY or FLEX)................................................18

1.5.4 Sample Program Summary.....................................................................................19

1.6 Using the MVI56-PDPMV1 Sample Ladder Logic ..................................................19

1.7 Using the MVI56-PDPMV1 Add-On Instruction ......................................................20

1.7.1 LEGACY Sample Add-On Instruction Import Procedure ........................................21

1.7.2 FLEX Sample Add-On Instruction Import Procedure..............................................37

1.8 Common Settings for All Sample Programs............................................................66

1.8.1 Choosing the Controller Type .................................................................................66

1.8.2 Selecting the Slot Number for the Module ..............................................................69

1.8.3 Selecting the Connection Parameters for the Module ............................................69

1.8.4 Selecting the RPI Time for the Module ...................................................................71

1.8.5 Changing and Importing Configuration Changes (for PCB v 2.2.0 and up only) ....73

1.9 Downloading the Sample Program to the Processor..............................................77

1.10 Connecting Your PC to the Module.........................................................................78

2Configuring the MVI56-PDPMV1 Module 79

2.1 Setting Up the Project .............................................................................................80

2.2 Setting Module Parameters.....................................................................................81

2.3 Configuring the PROFIBUS Master ........................................................................83

2.3.1 Installing the GSD Files...........................................................................................84

2.3.2 Configuring the PROFIBUS Slaves.........................................................................85

2.3.3 Printing the Processor Network Memory Map.......................................................100

2.3.4 Exporting the Processor Files Prior to PCB v2.2.0 ...............................................102

2.3.5 Exporting the Processor Files for PCB v2.2.0 or later ..........................................103

2.3.6 Backing Up the Project..........................................................................................105

2.4 Downloading the Project to the Module ................................................................107

2.4.1 Example 1: Local Rack Application.......................................................................109

2.4.2 Example 2: Remote Rack Application...................................................................114

2.5 Verifying Correct Operation...................................................................................119

2.5.1 Checking the PROFIBUS LEDs on the MVI56-PDPMV1 .....................................119

2.5.2 Viewing the Online Status of the PROFIBUS Network .........................................120

2.5.3 Viewing the Fieldbus Data from the MVI56-PDPMV1’s Configuration/Debug Menu122

Contents MVI56-PDPMV1 ♦ ControlLogix Platform

User Manual PROFIBUS DPV1 Master

Page 6 of 251 ProSoft Technology, Inc.

July 29, 2015

2.5.4 Viewing the Controller Tags in RSLogix 5000...................................................... 125

2.5.5 Sending a Mailbox Message in RSLogix 5000..................................................... 127

3Mailbox Messaging 129

3.1 Mailbox Message Queuing................................................................................... 130

3.1.1 Queue Timeouts ................................................................................................... 130

3.2 Flex Mode Mailbox Communication...................................................................... 130

3.2.1 Using FLEX Mode MSG Instructions.................................................................... 132

3.2.2 Retrieving Status Information ............................................................................... 132

3.2.3 Sending Mailbox Commands................................................................................ 135

3.2.4 Reading Alarms .................................................................................................... 140

3.2.5 Rebooting the Module........................................................................................... 141

3.3 Legacy Mode Mailbox Communication................................................................. 142

3.3.1 Input Mailbox: Legacy Mode................................................................................. 142

3.3.2 Output Mailbox: Legacy Mode.............................................................................. 143

3.3.3 Receiving Mailbox Message Responses from the Module: Legacy Mode........... 143

3.4 Special Function Mailbox Messaging Commands................................................ 145

3.5 Mailbox Message Commands .............................................................................. 147

3.5.1 Mailbox Message: Set Slave Mode ...................................................................... 147

3.5.2 Mailbox Message: Get Slave Diagnostics ............................................................ 150

3.5.3 Mailbox Message: Get Slave Configuration ......................................................... 152

3.5.4 Mailbox Message: Set Slave Address.................................................................. 154

3.5.5 Mailbox Message: Get Live List............................................................................ 156

3.5.6 Mailbox Message: Class 1 Acyclic Data Read..................................................... 158

3.5.7 Mailbox Message: Class 1 Acyclic Data Write ..................................................... 160

3.5.8 Mailbox Message: Alarm Indication...................................................................... 162

3.5.9 Mailbox Message: Set Operating Mode ............................................................... 164

3.5.10 Mailbox Message: Start Slave .............................................................................. 166

3.5.11 Mailbox Message: Stop Slave .............................................................................. 168

3.6 Mailbox Messaging Error Codes........................................................................... 170

3.6.1 Acyclic Message Status Word.............................................................................. 170

3.6.2 Return Codes........................................................................................................ 171

3.6.3 Error Codes........................................................................................................... 172

3.6.4 DPV1 Class 1-Related Error Codes ..................................................................... 172

4Diagnostics and Troubleshooting 175

4.1 Basic Troubleshooting Steps................................................................................ 175

4.2 LED Status Indicators: Front of MVI56 Module .................................................... 175

4.2.1 Module Faceplate Status Indicators ..................................................................... 176

4.2.2 PROFIBUS Master Indicators............................................................................... 177

4.2.3 Examples.............................................................................................................. 178

4.2.4 Legacy Mode (Use Legacy Mode = Yes) ............................................................. 179

4.2.5 Flex Mode (Use Legacy Mode=No)...................................................................... 180

4.3 Using ProSoft Configuration Builder (PCB) for Diagnostics................................. 181

4.3.1 Disabling the RSLinx Driver for the Com Port on the PC..................................... 181

4.3.2 RS-232 Configuration/Debug Port........................................................................ 183

4.3.3 DB9 to RJ45 Adaptor (Cable 14).......................................................................... 183

4.3.4 Using the Diagnostic Window in ProSoft Configuration Builder ........................... 184

MVI56-PDPMV1 ♦ ControlLogix Platform Contents

PROFIBUS DPV1 Master User Manual

Page 7 of 251ProSoft Technology, Inc.

5Reference 197

5.1 Product Specifications...........................................................................................197

5.1.1 General Specifications ..........................................................................................197

5.1.2 Hardware Specifications........................................................................................198

5.1.3 Functional Specifications.......................................................................................198

5.2 About the PROFIBUS Protocol .............................................................................199

5.2.1 PROFIBUS DP Architecture..................................................................................200

5.2.2 Bus Access............................................................................................................200

5.2.3 Master/Slave Communication Phases ..................................................................201

5.2.4 How Cable Length Affects Communication Rate..................................................201

5.2.5 PROFIBUS Master Port ........................................................................................202

5.2.6 Constructing a Bus Cable for PROFIBUS DP.......................................................203

5.2.7 Supported PROFIBUS Services ...........................................................................208

5.3 PROFIBUS comDTM ............................................................................................209

5.3.1 ProSoft Technology Product Availability...............................................................209

5.3.2 Introduction to PROFIBUS comDTM ....................................................................210

5.3.3 System Requirements...........................................................................................213

5.3.4 Installation .............................................................................................................214

5.3.5 Quick Start.............................................................................................................215

5.3.6 Verifying the comDTM Version and comDTM Install Version...............................224

5.4 Module Functional Overview.................................................................................230

5.4.1 Legacy Mode Input and Output Data Blocks.........................................................231

5.4.2 Flex Mode Input and Output Data Blocks .............................................................238

6Support, Service & Warranty 247

6.1 Contacting Technical Support...............................................................................247

6.2 Warranty Information.............................................................................................248

Index 249

MVI56-PDPMV1 ♦ ControlLogix Platform

PROFIBUS DPV1 Master User Manual

Page 8 of 251ProSoft Technology, Inc.

MVI56-PDPMV1 ♦ ControlLogix Platform Start Here

PROFIBUS DPV1 Master User Manual

Page 9 of 251ProSoft Technology, Inc.

1 Start Here

In This Chapter

System Requirements.............................................................................9

Package Contents.................................................................................10

Installing ProSoft Configuration Builder Software..................................11

Installing the Module in the Rack...........................................................12

Choosing Sample Ladder Logic For Your Application...........................13

Using the MVI56-PDPMV1 Sample Ladder Logic.................................19

Using the MVI56-PDPMV1 Add-On Instruction.....................................20

Common Settings for All Sample Programs..........................................66

Downloading the Sample Program to the Processor.............................77

Connecting Your PC to the Module.......................................................78

For most applications, the installation and configuration steps described in this

section will work without additional programming. ProSoft Technology strongly

recommends that you complete the steps in this chapter before developing a

custom application.

After you have verified that the module is installed and communicating

successfully with the processor and the PROFIBUS network.

1.1 System Requirements

The MVI56-PDPMV1 module requires the following minimum hardware and

software components:

Rockwell Automation ControlLogix processor, with compatible power supply

and one free slot in the rack, for the MVI56-PDPMV1 module. The module

requires 800 mA of available power.

Rockwell Automation RSLogix 5000 programming software version 2.51 or

higher

Rockwell Automation RSLinx communication software

Pentium®II 450 MHz minimum. Pentium III 733 MHz (or better)

recommended

Supported operating systems:

oMicrosoft Windows XP Professional with Service Pack 1 or 2

oMicrosoft Windows 2000 Professional with Service Pack 1, 2, or 3

oMicrosoft Windows Server 2003

128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended

Start Here MVI56-PDPMV1 ♦ ControlLogix Platform

User Manual PROFIBUS DPV1 Master

Page 10 of 251 ProSoft Technology, Inc.

100 Mbytes of free hard disk space (or more based on application

requirements)

256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color

1024 x 768 recommended)

Dial-up Internet connection (Broadband connection recommended)

Approved PROFIBUS cabling and connectors

Small flat blade screwdriver to secure the PROFIBUS connector to the

module

Note: You can install the module in a local or remote rack. For remote rack installation, the module

requires Ethernet I/P or ControlNet access to the processor.

1.2 Package Contents

The following components are included with your MVI56-PDPMV1 module, and

are all required for installation and configuration.

Important: Before beginning the installation, please verify that all of the following items are

present.

Qty.

Part Name

Part Number

Part Description

MVI56-PDPMV1

Module

MVI56-PDPMV1

PROFIBUS DPV1 Master

Cable

Cable #15 - RS232

Null Modem

For RS232 between a Personal Computer

(PC) and the CFG port of the module

Cable

Cable #14 - RJ45

to DB9 Male

Adapter

For connecting the module’s port to Cable

#15 for RS-232 connections

If any of these components are missing, please contact ProSoft Technology

Support for replacement parts.

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