PROPOINT 200A Manual de usuario

V1.0 8612517

200A SPOOL GUN KIT

USER MANUAL

Please read and understand all instructions before use. Retain this

manual for future reference.

8612517 200A SPOOL GUN KIT V1.0

SPECIFICATIONS

Duty Cycle @ 200A

35%

Drive Roller

0.30 and 0.35 in.

INTRODUCTION

The Pro.Point 200A Spool Gun Kit has an interchangeable

torch neck with standard Tweco® 2 style consumables and a

Euro connector for the welding machine. Fits straight on

Pro.Point MIG series machines or any welding machine

equipped with a Euro connector. An adapter is required to use

the spool gun with non-Pro.Point welding machines.

This spool gun is compatible with the Pro.Point 180 Multi-

Process MIG-ARC-TIG Welder (SKU 8611311) and Pro.Point 145

Multi-Process MIG-ARC-TIG Welder (SKU 8619470).

Consult with the Safety and Operation instructions in

the welding machine’s manual before installing or using

this accessory.

SAFETY

WARNING! Read and understand all instructions before

using this tool. The operator must follow basic precautions

to reduce the risk of personal injury and/or damage to

the equipment.

Keep this manual for safety warnings, precautions, operating or

inspection and maintenance instructions.

200A SPOOL GUN KIT

2 For technical questions call 1-800-665-8685

V1.0 200A SPOOL GUN KIT 8612517

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this

manual. A notice is an alert that there is a possibility of property

damage, injury or death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific

hazard that will result in severe personal injury or

death if the proper precautions are not taken.

WARNING! This notice indicates a specific hazard or unsafe

practice that could result in severe personal injury

or death if the proper precautions are not taken.

CAUTION! This notice indicates a potentially hazardous

situation that may result in minor or moderate

injury if proper practices are not taken.

NOTICE! This notice indicates that a specific hazard or

unsafe practice will result in equipment or property

damage, but not personal injury.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product

(gained from repeated use) replace strict adherence to the

tool safety rules. If you use this tool unsafely or incorrectly,

you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for

a specific function. Do not modify or alter this tool or use it

for an unintended purpose.

2. Consult and follow the safety instructions in the welding

machine manual before installing or using this accessory.

UNPACKING

WARNING! Do not operate the tool if any part is missing.

Replace the missing part before operating. Failure to do so

could result in a malfunction and personal injury.

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8612517 200A SPOOL GUN KIT V1.0

Remove the parts and accessories from the packaging and inspect

for damage. Make sure that all items in the parts list are included.

Contents:

• Spool Gun with assembled Contact Tip, Torch Nozzle, Gas

Diffuser and Insulator.

ASSEMBLY & INSTALLATION

When this manual refers to a part number, it refers to the

included Parts Identification section.

1. Select the spool gun using the Standard/Spool Gun

selector switch inside the welding machine’s side panel

(Fig. 1-2).

1-1

1-2

1-3

1-4

1-5

1-6

1-7

Fig. 1

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V1.0 200A SPOOL GUN KIT 8612517

2. Connect the spool gun to the Euro torch connection socket

on the front panel, and tighten it. A loose connection can

result in the connector arcing and damaging the machine

and gun connector (Fig. 1-4).

3. Connect the spool gun’s control cable connector to the 9-pin

control socket on the front of the welding unit (Fig. 1-6).

4. Insert the earth cable plug into the negative socket on the

front of the machine and tighten (Fig. 1-3).

5. Connect weld power lead to the positive socket (Fig. 1-5).

6. Connect the gas line to the gas regulator. Then connect the

gas regulator to the gas cylinder (Fig. 1-1).

7. Turn the power source on and select the MIG function with

the MIG/TIG/MMA selector switch (Fig. 1-7).

8. Press the cover release button to unlock the wire feed /

spool cover (Fig. 2)

9. Check that the drive roller being used complies with the

wire diameter, replace the roller if necessary.

10. Place the wire spool onto the spool holder (Fig. 3-1). The

spool retaining nut is a left-hand thread. Turn it clockwise

to undo it. Hold and snip the wire from the spool, being

sure to hold the wire to prevent rapid uncoiling.

11. Squeeze the tension arm adjustment knob to release the

pressure of the tension arm (Fig. 4-1). Carefully feed the

wire over the drive roller into the outlet guide tube, feed

through into the torch neck (Fig. 4-2).

Fig. 2

Fig. 3

3-1

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8612517 200A SPOOL GUN KIT V1.0

12. Align the wire into the groove of the drive roller and release

the tension arm. Check that the wire is in the drive roller’s

groove.

13. Apply an adequate amount of pressure to the drive roller

by winding in the tension adjusting knob (Fig. 5-1).

14. Adjust spool holder tension with the knob (Fig. 5-2).

15. Remove the gas nozzle and contact tip from the torch

neck, Pull the trigger to drive the wire through the neck

until it exits the contact tip holder (Fig. 6).

16. Fit the correct sized contact tip and feed the wire through

it, screw the contact tip into the tip holder of the torch

neck and nip it up tightly (Fig. 6-1).

17. Fit the gas nozzle to the torch head (Fig. 7-1) and close the

wire spool cover. (Fig. 7-2).

18. Follow the instructions in the welding machine manual to

set up the gas flow and welding parameters.

Fig. 4

Fig. 5

4-1

4-2

5-1

5-2

Fig. 6

Fig. 7

6-1

7-1

7-2

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V1.0 200A SPOOL GUN KIT 8612517

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is

efficient, easier to control and will have fewer problems.

2. Inspect the tool components periodically. Repair or replace

damaged or worn components. Only use identical

replacement parts when servicing.

3. Follow instructions for lubricating and changing accessories.

4. Only use accessories intended for use with this tool.

5. Keep the tool handles clean, dry and free from oil/grease at

all times.

6. Maintain the tool’s labels and name plates. These carry

important information. If unreadable or missing, contact

Princess Auto Ltd. for replacements.

WARNING! Only qualified service personnel should repair the

tool. An improperly repaired tool may present a hazard to the

user and/or others.

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8612517 200A SPOOL GUN KIT V1.0

PARTS BREAKDOWN

PARTS LIST

DESCRIPTION

Speed Adjusting Knob

Open/Close Button

Left-Gun Case

Hang Hook

Spring Support

Motor

Motor Plate

Suspension Screw

Drive Roll Assembly

Wire Nipple

Spool Shaft

Right-Gun Case

Upper-Gun Case

Trigger Switch

Potentiometer

Push Roll

Conducting Board

Conducting Tube

Welding Cable

Spring Support (Back)

Adaptor Support

Adaptor Support Nut

Adaptor

4 Pin Plug

8 For technical questions call 1-800-665-8685

V1.0 200A SPOOL GUN KIT 8612517

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8612517 200A SPOOL GUN KIT V1.0

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