Pronomic Lift&Drive 325P+ Manual de usuario

Lift trolley

Lift&Drive

325P+

Original instructions

It is important that you read and understand the manual before using the lift trolley.

Do you have any questions? –Please contact the distributor or the manufacturer.

Pronomic AB

Visiting address:

Domherrevägen 15

192 55 Sollentuna

Sweden

Postal address:

Box 5504

192 05 Sollentuna

Sweden

Phone: +46 8-544 706 60

Fax: +46 8-544 706 70

E-mail: info@pronomic.se

www.pronomic.se

Keep platform in lower Do not stand under Do not use this

position when moving. the load platform. lifter for people.

Read the manual. Charge at least 8 hours

every night.

R180424

Contents 
1Description of the lift trolley ..............................................................................................4 
1 Warranty...................................................................................................................................... 4 
2 Components ................................................................................................................................ 4 
2Assembly............................................................................................................................6 
1 Disassembly and scrapping ......................................................................................................... 6 
3Using the lift trolley............................................................................................................7 
1 Handlebar .................................................................................................................................... 7 
2 Remote control............................................................................................................................ 7 
3 Power pack .................................................................................................................................. 8 
4 Brakes .......................................................................................................................................... 8 
5 Directional lock............................................................................................................................ 8 
4Safety.................................................................................................................................8 
1 Storage and transport ................................................................................................................. 8 
2 Movement ................................................................................................................................... 8 
3 Loading and unloading ................................................................................................................ 9 
5Maintenance......................................................................................................................9 
1 Every day ..................................................................................................................................... 9 
1.1 Charging............................................................................................................................................ 9 
2 Every year, or when needed...................................................................................................... 10 
2.1 Cleaning .......................................................................................................................................... 10 
2.2 Electrical connections..................................................................................................................... 10 
2.3 Wear of machine parts................................................................................................................... 10 
2.4 Nuts and bolts................................................................................................................................. 10 
2.5 Lift column...................................................................................................................................... 10 
2.6 Wheels............................................................................................................................................ 11 
2.7 Brakes ............................................................................................................................................. 11 
2.8 Knobs for handlebar and bracket for remote control.................................................................... 11 
2.9 Replacing the fuse .......................................................................................................................... 11 
2.10 Replacing the batteries................................................................................................................... 11 
2.11 Plates and decals ............................................................................................................................ 12 
3 Trouble shooting........................................................................................................................ 12 
6Technical specifications....................................................................................................13 
7EC Declaration of conformity of the machinery................................................................14 
 

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4 –Lift trolley Lift&Drive 325P+

Description of the lift trolley

Lift&Drive 325P+ is an ergonomically designed lift trolley to simplify handling, lifting and

transportation of goods. The lift trolley can be equipped with different types of load carriers, such

as load platform, prong, fork, squeeze tool, turn unit or customized solutions. The goods are

placed on the load carrier, and by pressing the buttons on the remote control the load carrier is

adjusted to the desired height. The lift trolley is powered by rechargeable batteries.

The lift trolley is only to be used indoors in well-lit environments on level surfaces.

Additional technical documentation can be ordered from Pronomic.

1.1 Warranty

The warranty is valid for one (1) year from the date of delivery for defects in material and

manufacturing. For the warranty to be valid maintenance must have been carried out in

accordance with this manual. The warranty does not cover normal maintenance, settings,

adjustments or associated labour costs. Damage due to misuse or incorrect use of the equipment

will void the warranty.

1.2 Components

The lift trolley consists of a number of modules. The locations of these are shown in the image on

the next page. Please contact Pronomic for information regarding part numbers.



Wheel frame



Power pack



Bracket



Cross-member



Handlebar



Column



Remote control

The appearance of the Remote control may differ from the image.

The wheel frame and the cross-member are integrated on some models.

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5 –Lift trolley Lift&Drive 325P+

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6 –Lift trolley Lift&Drive 325P+

Assembly

Protective footwear should be used when assembling the lift trolley, to prevent injuries if parts are

dropped.

Place the wheel frame and cross-member on the floor and activate the wheel brakes.

Slide the columns onto the bracket on the cross-member. The screw bar on the

bracket fits the slots on the back of the column.

Place the power pack on the ground next to the trolley. Connect the motor cable and

the remote control to the power pack.

Press the up button on the remote control to make the columns go down to its

lowest position. The column should stand directly on the cross-member. Tighten the

6 screws at the bottom. Disconnect the power pack.

Fit the lower and the upper bracket for the power pack into the two middle slots on

the back of the columns. Move it downwards until it stops.

Fit the handlebar into the slot on the back of the column and lock it so that the

power pack will fit underneath. Don’t tightened too hard.

Fit the bracket (nr 7) into the slot on the back of the column. Position it in the top

end of the columns tightening the nuts by hand.

Slightly tighten the lower bracket for the power pack. Fit the power pack on the

lower bracket and lock it with the upper bracket by tightened the black knob. Plug

the motor cable contact into the matching socket on the power pack. Connect the

remote control and place it on the handlebar.

By pressing down on the remote control, move the slides to the lowest position and

mount the bracket for the attachment joining the two slides.

10.

Move the slides with the bracket by pressing up on the remote control. Stop in the

middle of the columns.

11.

Tighten the nuts on the back of the cross-member, power pack bracket and the top

bracket (18 nuts) but not too hard (15 Nm), with a 13 mm wrench.

12.

Attach the load carrier with the supplied screws and washers in the slide of the

column.

13.

Perform a static load test, with 1.25 x the maximum load.

(Move the load carrier to the middle of the column and apply the load.)

14.

The lift trolley is now ready to use.

2.1 Disassembly and scrapping

To disassemble the lift trolley, follow the instructions in section Assembly, but in reverse order.

When the lift trolley is due for scrapping the machine, complete with batteries, should be handed

in to a recycling centre or Pronomic to ensure reuse and safe handling of all parts.

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7 –Lift trolley Lift&Drive 325P+

Using the lift trolley

If the load is left on the lifter for some time it may be necessary to lower the load before it can be

raised.

3.1 Handlebar

To achieve a good working position the handlebar should be adjusted to a correct height. The

handlebar can easily be adjusted in height by loosening the black knobs on the handlebar. To lock

the handlebar at the selected height the knobs are turned clockwise.

Never put arms through the handlebar to reach something on the load carrier, as this may pose a

crush hazard.

3.2 Remote control

The load carrier is raised and lowered by pressing the buttons on the remote control or by

controlling the lever on the stepless remote control. The remote control has either two or four

buttons or a stepless lever and is used as shown below.

Up/down

Slowly up/down

Up/down

Stepless up

Stepless down

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8 –Lift trolley Lift&Drive 325P+

The remote control should be placed to allow the user to easily press the buttons or to control the

lever. The bracket for the remote control is fitted to the handlebar. The bracket can easily be

moved by turning the black knob counter-clockwise. The bracket can be locked in any position on

the handle by turning the knob clockwise. The bracket can be tilted to any angle on the handlebar.

The remote control can be removed from the bracket.

3.3 Power pack

Modifying the power pack is dangerous. The device may not be sealed in any way. It should not be

exposed to splashed or running water.

3.4 Brakes

On lift trolleys equipped with central brake the brake is applied by moving the brake bar to its

lowest position.

On lift trolleys with individually braked wheels the brakes are applied by pressing down the lever

on each wheel separately.

3.5 Directional lock

On lift trolleys equipped with central brake the directional lock is activated by moving the brake

bar to its highest position. This locks the rear wheels in a position that only allows the lift trolley to

move straight forward or backward

Safety

Use the protective equipment (e.g. protective footwear) required to handle the goods.

The stated maximum load may not be exceeded.

The lift trolley must not be used for lifting people.

Note the crush hazard between the load carrier and the wheel frame or floor when raising and

lowering the load carrier. Do not keep hands or other body parts under the load.

4.1 Storage and transport

During storage and transport the remote control and motor cable should be disconnected.

The lift trolley should be secured during transport to avoid the risk of tipping over.

4.2 Movement

The load carrier should always be lowered as low as possible to ensure safe and stable handling.

Be extra cautious when passing thresholds, cords and other objects on the floor.

The movement of heavy loads can be easier when using the directional lock.

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9 –Lift trolley Lift&Drive 325P+

The handlebar should be gripped in a way so that the hands are not hurt when passing edges,

walls or protruding objects.

4.3 Loading and unloading

The user is responsible for ensuring that the lift trolley is loaded correctly.

Always apply the brake when loading/unloading.

The centre of gravity of the goods should always be centred on the load carrier and as close to the

column as possible, for maximum stability.

The load carrier should be positioned at the correct height before loading/unloading. To allow a

good working position the load should be pushed or pulled off and on the load carrier.

Maintenance

In order for the lift trolley to function properly it is important that maintenance is carried out in

accordance with what is described below. The stated service intervals are applicable during

normal use and charging once a day. Further use requires more frequent service intervals.

Only spare parts supplied or approved by Pronomic may be used.

After disassembly/assembly of the column or load carrier a load test should be performed, see

section Assembly.

5.1 Every day

5.1.1 Charging

Only chargers supplied or approved by Pronomic AB may be used.

The charger must not be exposed to water. Handle the charger with care.

The lift trolley must be in a normally ventilated area when it is being charged.

Always connect the charger to the lift trolley before connecting to the mains power.

The batteries should be recharged every night for at least 8h at a time. In order to avoid complete

discharge, which damages the batteries, the batteries should also be charged when the lift trolley

is not used for an extended period of time, e.g. during weekends and holidays.

When the battery charger is connected to the lift trolley and main power, there is a yellow/orange

light on the charger, indicating on-going charging. When the batteries are fully charged the light

turns green. The lift trolley can remain connected to the charger indefinitely without risk of

overcharging, preferably until next use. Do not use the lift trolley before the charger indicator

turns green.

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10 –Lift trolley Lift&Drive 325P+

On the power pack a flashing bar on the voltage indicator means that the batteries need charging.

The lift trolley will not perform a lift while the voltage indicator are flashing. If the lift trolley is left

unused for about 10 minutes sleep mode is activated and the voltage indicator turns black. The lift

trolley is restarted by pressing any button on the remote control. When the lift trolley is restarted

from sleep mode after charging it takes about two minutes before the voltage indicator shows

fully charged. The lift trolley should not be used until the indicator on the actual charger turns

green (4-8h).

If the lift trolley is used in more than one shift per day an extra power pack per shift is necessary in

order to secure fully charged and healthy batteries. A mark-up system with numbers helps the

operators using the right power pack on the right shift and therefor avoiding damaging the

batteries permanently.

5.2 Every year, or when needed

5.2.1 Cleaning

Clean the lift trolley using detergent suitable for painted surfaces, aluminium and stainless steel.

Follow the instructions on the detergent. Wipe the lift trolley dry after cleaning. Do not use hose

or high-pressure jet as this may damage the electronics and the paint.

5.2.2 Electrical connections

Check all connections and repair any damage or wear. If needed, replace with new parts.

5.2.3 Wear of machine parts

Check the parts of the machine in order to identify any cracking or wear.

5.2.4 Nuts and bolts

Make sure all nuts and bolts are tightened.

5.2.5 Lift column

Lift the columns from the cross-member.

Clean the brush stripes and wipe the columns clean.

Remove the four corner screws at the top of each column. (Not the three in the middle)

Pull out, wipe and lubricate the lift screws with new ball bearing grease.

Put the lift screws back and tighten the screws.

Check the couplings, by making sure the sleeve and the hub located inside the columns and inside

the cross-member are intact and in working order.

Put the lift columns back and perform load test, see section Assembly.

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