Promag Easyfreeze 2000 Guía del usuario
USE AND MAINTENANCEUSE AND MAINTENANCE
USE AND MAINTENANCEUSE AND MAINTENANCE
USE AND MAINTENANCE
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EASYFREEZE
PROMAG
Via Emilia, 45/A - 40011 Anzola Emilia (Bologna) - Italy
Tel. 051 - 6505358 Fax 051 - 6505253
Il presente manuale non può essere riprodotto, trasmesso, trascritto, archiviato in un sistema di reperimento o
tradotto in altre lingue previo accordo scritto con PROMAG.
Si lascia all'acquirente la facoltà di riproduzione di copie ad uso interno proprio.
PROMAG persegue una politica di costante ricerca e sviluppo pertanto si riserva il diritto di apportare modifiche
ed aggiornamenti ogni qualvolta lo ritenga necessario senza obbligo di preavviso.
We would like to thank you for purchasing a Promag machine.
To guarantee you quality and reliability, Promag's Quality System has been officially approved by
the international norm ISO 9001-94 since 1993.
Promag machines also comply with all the requirements outlined in the following European
directives:
•98/37/CE "Machine” directive;
•73/23/CEE “Low voltage” directive;
•89/336/CEE “EMC”directive;
•97/23/CE "PED"directive;
•2004/1935/CE "Materials and objects in contact with foodstuffs" regulation
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GENERAL CONTENTS
INTRODUCTION .................................................................................................................................................... 7
1. PRODUCT DESCRIPTION ......................................................................................................................... 8
1.1 USE ..................................................................................................................................................... 8
1.2 PRECAUTIONARY MEASURES ....................................................................................................... 8
1.2.1 AIR- COOLED MACHINE ................................................................................................ 8
1.2.2 WATER-COOLED MACHINE ........................................................................................... 8
1.2.3 ELECTRICAL CONNECTIONS ......................................................................................... 8
1.3 MACHINE IDENTIFICATION ........................................................................................................... 8
1.4 MACHINE UNIT IDENTIFICATION ................................................................................................. 8
1.5 SPECIFICATIONS .............................................................................................................................. 9
1.5.1 EASYFREEZE SPECIFICATIONS ..................................................................................... 9
1.6 VERSIONS ........................................................................................................................................ 10
2. SAFETY NORMS ........................................................................................................................................ 11
2.1 SYMBOLS ........................................................................................................................................ 11
2.2 PRINCIPLES ..................................................................................................................................... 11
2.3 GENERAL INFORMATION ............................................................................................................. 11
2.4 TRAINING ....................................................................................................................................... 11
2.5 MACHINE SAFETY DEVICES ......................................................................................................... 12
2.6 OTHER RISKS .................................................................................................................................. 12
2.7 PERSONAL SAFETY WEAR ........................................................................................................... 12
2.8 NOISE LEVELS ................................................................................................................................. 12
3. MACHINE STRUCTURE AND FUNCTION .............................................................................................. 13
3.1 INTRODUCTION ............................................................................................................................. 13
3.2 MACHINE STRUCTURE ................................................................................................................. 13
3.3 FUNCTION DESCRIPTIONS ............................................................................................................ 13
3.4 SAFETY COMMANDSAND DEVICES ........................................................................................... 13
4. OPERATOR COMMANDS AND FUNCTIONS ........................................................................................ 14
4.1 COMMANDS ................................................................................................................................... 14
4.1.1 DISPLAY ......................................................................................................................... 14
4.2 STOP BUTTON ................................................................................................................................ 15
4.3. CLEANING BUTTON ....................................................................................................................... 15
4.4 ICE CREAM PRODUCTION BUTTON ............................................................................................ 15
4.5 FRUITPRODUCTION BUTTON ...................................................................................................... 15
4.6 EXTRACTION BUTTON ................................................................................................................. 16
4.7 HEATING BUTTON ......................................................................................................................... 16
4.8 INCREASE AND DECREASE BUTTONS ........................................................................................ 16
4.9 ICE CREAM PRODUCTION (WHISKING) ...................................................................................... 17
4.10 ICE CREAM EXTRACTION ............................................................................................................ 17
5. ALARMS .................................................................................................................................................... 18
6. SETTING UP THE MACHINE .................................................................................................................... 19
6.1. FOREWORD .................................................................................................................................... 19
6.2. INSTALLATION .............................................................................................................................. 19
6.2.1. WATER-COOLED MACHINE ......................................................................................... 19
6.2.2. AIR- COOLED MACHINE .............................................................................................. 19
6.3. INSTALLATION (TO BE PERFORMED BY SPECIALIZED PERSONNEL ONLY)) .......................... 19
6.4. START UP ........................................................................................................................................ 19
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7. MAINTENANCE ........................................................................................................................................ 20
7.1. DAILY MAINTENANCE .................................................................................................................. 20
7.1.1. REMOVING THE COVER ................................................................................................ 20
7.1.2. REMOVING THE WHISK ............................................................................................... 20
7.1.3. REMOVING THE ICE CREAM EXIT DOOR ................................................................... 21
7.1.4. STERILISING THE MACHINE ........................................................................................ 21
7.2. MONTHLY MAINTENANCE .......................................................................................................... 21
7.3. RECOMMENDED PRODUCTS ........................................................................................................ 22
7.3.1. COOLANT ...................................................................................................................... 22
7.3.2. COMPRESSOR OIL ......................................................................................................... 22
7.3.3. DETERGENTS ................................................................................................................. 22
7.3.4. STERILISER .................................................................................................................... 22
7.3.5 DETERGENT FOR STEEL ............................................................................................... 22
8. TROUBLESHOOTING .............................................................................................................................. 22
8.1. FOREWORD .................................................................................................................................... 22
8.1.1. SAFETY NORMS ............................................................................................................ 22
8.2 TROUBLESHOOTING ...................................................................................................................... 23
9. DISABLING THE MACHINEAND STORAGE ......................................................................................... 24
9.1. FOREWORD .................................................................................................................................... 24
9.1.1. SAFETY NORMS ............................................................................................................ 24
9.2. STORAGE REGULATIONS .............................................................................................................. 24
9.3. DISABLING ...................................................................................................................................... 24
9.4. RESTARTING ................................................................................................................................... 24
10. PACKAGINGAND TRANSPORT ............................................................................................................. 25
10.1. FOREWORD .................................................................................................................................... 25
10.1.1. SAFETY NORMS ............................................................................................................ 25
10.1.2. QUALIFIED PERSONNEL ............................................................................................... 25
10.2 PACKAGING .................................................................................................................................... 25
10.3 TRANSPORT .................................................................................................................................... 25
11. WASTE DISPOSALAND TREATMENT ................................................................................................... 26
11.1 FOREWORD .................................................................................................................................... 26
11.1.1 SAFETY NORMS ............................................................................................................ 26
11.1.2 QUALIFIED PERSONNEL ............................................................................................... 26
11.2 WASTE DISPOSAL AND TREATMENT ......................................................................................... 26
11.2.1 WEEE (WASTE ELECTRICALAND ELECTRONIC EQUIPMENT ) ............................... 26
11.3 ARRANGING MATERIALS FOR DISPOSAL .................................................................................. 26
11.4 WASTE DISPOSAL UNITS ............................................................................................................. 26
12. SPARE PARTS ........................................................................................................................................... 27
12.1 FOREWORD .................................................................................................................................... 27
13. INFORMATION IN CASE OF EMERGENCY ........................................................................................... 27
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INTRODUCTION
Easyfreeze machines are available in 2 different versions with 12 and 20 litre tub sizes.
Easyfreeze machines freeze liquid mixtures for ice cream or sorbet production and does not include a
pasteurizing process.
Every cycle is programmed and run without interruption. .
Ice cream
Easyfreeze machines mix and freeze the ice cream mass by stirring it continually.
The work cycle therefore produces perfect, non-drip, smooth icecream.
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1. PRODUCT DESCRIPTION
1.1 USE
Easyfreeze machines are designed to produce ice cream containing real pieces of fruit or vegetable.
The machine is not suitable:
- for producing pasta
- for freezing water, or rather for producing ice cream with a high percentage of water
- for mixing, processing etc explosive or harmful substances.
1.2 PRECAUTIONARY MEASURES
1.2.1 AIR-COOLED MACHINE
To guarantee that the air circulates as required, the machine must be installed in a position where it is at least
10 cm away from walls or other obstructions. .
1.2.2 WATER-COOLED MACHINE
Never leave the machine running in an environment where the temperature is below 0°C, as the water in the
cooling system will freeze.
1.2.3 ELECTRICAL CONNECTIONS
The machine must be connected up to a power socket that is earthed.
1.3 MACHINE IDENTIFICATION
The identification plate is positioned on the back of the machine.
The plate indicates the year of construction, type, serial number, rated current, rated frequency, installed
power, type and quality of coolant and EC logo.
1.4 MACHINE PARTS
CONTROL
PANEL
ICE CREAM
EXIT DOOR
TUB STAND
COVER
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1.5 SPECIFICATIONS
1.5.1 EASYFREEZE SPECIFICATIONS
2000 3000
Air-cooled machine dimensions
Width (mm) 505 550
Depth (mm) 800 910
Height (mm) 1180 1300
Water-cooled machine dimensions
Width (mm) 505 550
Depth (mm) 800 920
Height (mm) 1180 1290
Specifications
Tub capacity (litri) 12 20
Production per hour ** (litres) 50 90
Maximum capacity (litres) 7,5 14
Cycle length (minutes) 12 12
Compressor power (kW) 3 3,7
Whisk motor power (kW) 2,1/1,5 3/3,7
Refrigeration system =Pressure (Bar) 17 17
Protection (Bar) 29 29
Coolant R404a R404a
Refrigeration system refill (kg) 1 1,5
Water supply connection 3/4" 3/4"
Electrical supply connection* 3x400V/50Hz 3x400V/50Hz
Protection (A) 16 25
Weight(kg) 190 230
* Other voltages on request
** Production varies according to the type of mixture used and the temperature of the ice cream.
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1.6 VERSIONS
There are 3 different tub versions: 12 and 20 litres.
They are respectively:
- Easyfreeze 2000: 12 litre tub capacity
- Easyfreeze 3000: 20 litre tub capacity
Este manual sirve para los siguientes modelos
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