Proluxe Flex X1 Manual de usuario

Operations Manual
Flex X1 - Economy Manual Clamshell Dough Press
Model #: PP1818
WWW.PROLUXE.COM
Version: 122820

Congratulations on your selection of
the Flex X1 Manual Dough Press.
Proluxe is a leading manufacturer of
food preparation and cooking
equipment designed for the most
demanding commercial kitchens.
Proluxe equipment is a result of the
highest quality engineering and
time-tested design.
This manual includes installation,
operation, and maintenance
procedures for your new Flex X1
Dough Press. Please read this
manual carefully and keep it with
your machine for proper operation
and lasting service.
Limited Machine Warranty
Proluxe warrants this dough press machine,
when operated under normal conditions, to
be free from manufacturing defects in
material and workmanship for a period of
one year on parts and labor from the invoice
date.
This warranty will be effective only when
Proluxe authorizes the original purchaser to
return the product to the factory in Perris,
California freight prepaid and only when the
product, upon examination, has proven to be
defective.
This warranty does not apply to any machine
that has been subjected to misuse,
negligence or accident. Proluxe shall not be
liable for the injury, loss or damage, direct or
consequential, arising out of the use or the
inability to use the product. No claim of any
kind shall be greater in amount than the sale
price of the product or part to which claim is
made.
This is the sole warranty given by the
company, it is in lieu of any other warranties,
expressed or implied, in law or in fact,
including the warranties of merchantability
and fitness for a particular use, and is
accepted such by the purchaser in taking
delivery of this product.
I N S T A L L A T I O N
Domestic
Use a separate 15 amp AC circuit. Only
industrial extension cords with proper wire
size should be used; size 16/3 wire for
distance up to 25 feet, and size 14/3 for
distance up to 50 feet.
International
Use a designated 16 amp AC circuit. Only
industrial extension cords with proper wire
size (2.5 sq. mm) shall be used. Make sure
there is a proper electrical wall outlet located
within reach of the cord and plug attached to
the press.
Then place the press in an area which allows
vertical clearance of the press itself.
S P E C I F I C A T I O N S
Electrical:
120V/50-60Hz/1450W/12.5Amps/AC
1

Also available; specify when ordering:
●Voltage: 120/240
●Amps: 12.5/6
●Watts: 1450
Includes: 72” cord and NEMA approved plug.
Shipping Weight:
150lbs. (70kg.)
I N T E R N A T I O N A L S Y M B O L S
Symboles internationaux
Power Off
éteindre
Power On
allumer
Hot Surface
surface chaude
Risk of Electrical Shock
Risque de choc électrique
Protective Earth Terminal
Borne de terre de protection
Caution - Warning
chaud - avertissement
S A F E T Y S U M M A R Y
Warning
To reduce the risk of electrical shock, do not
remove or open cover. No user-serviceable
parts inside. Refer servicing to qualified
personnel.
Avertissement
Pour réduire le risque de choc électrique, ne pas
retirer ou couvercle ouvert Aucune pièce
réparable par l’utillsateur, reportez-vous à du
personnel qualifié.
Warning
In case of power cord damage, do not
attempt to repair or replace the power cord.
Please contact the manufacturer or the local
distributor.
Avertissement
2

Pour une protection continue contre l’incendie
et de choc électrique, remplacer avec le même
type et calibre du fusible. Mis fusible
supplémentaire nominale max 3A, 120 Vac.
Warning
For continued protection against fire and
electric shock, replace with the same type
and rating fuse. Listed Supplemental Fuse
rated max 3A, 120Vac.
Avertissement
Pour une protection continue contre l’incendie
et de choc électrique, remplacer avec le même
type et calibre du fusible. Mis fusible
supplémentaire nominale max 3A, 120 Vac.
Caution Hot
Avoid touching hot surfaces while operating
the machine.
Attention à chaud
Évitez de toucher les surfaces chaudes lorsque
vous utilisez la machine.
Caution
When servicing or cleaning the machine,
make sure that the power cord is removed
from the wall socket.
During normal operation, the base of the
machine must be installed or placed above
the wall socket.
Avertissement
Lors de l'entretien ou du nettoyage de la
machine, assurez-vous que le cordon
d'alimentation est débranché de la prise murale.
O P E R A T I O N T E M P E R A T U R E
& T I M E R C O N T R O L
FIG. A
Solid State Controller
This controller has three (3) control features:
1. Temperature – May be set from
100°-425°F (38°-163°C)
2. Time – Time may be set from 1 second to
10 minutes.
3. Counter – Cycle counter counts the
number of applications from 1 to 9999 (see
additional Notes – Counter).
4. “2 Lower” (Fig. A) Refers to models using
upper and lower heated surfaces.
Controller Operation
1. Viewing the Modes of Operation:
To view the set points of temperature, timer
and counter, press MODE button to view the
desired mode of operation.
3

2. Changing Temperature:
Press MODE button until temperature is
displayed.
Press and hold SET button while pressing the
UP (↑) and DOWN (↓) arrow buttons to
desired temperature setting.
3. Changing Time:
Press MODE button until time is displayed.
Press and hold SET button while pressing the
UP (↑) and DOWN (↓) arrow buttons to
desired timer setting.
4. Resetting the Counter:
Press MODE button until the counter is
displayed.
To reset the counter (# of cycles),
simultaneously push UP (↑) or DOWN (↓)
arrow buttons (approx. 5 seconds).
Pressing Dough:
For best results, your dough should be
proofed before pressing, but it will also press
directly out of your refrigerator. Flour is not
required to press a crust and should not be
dusted on any part of the machine.
Please allow 15-20 minutes for your machine
to warm up.
2. Press the On/Off button.
Note:
Initial temperature setting of 150°F has
been shown to be acceptable for most dough
formulations; however, you may have to
determine the best temperature for your own
dough by trial and error testing of your product
at different temperature settings.
3. Set the timer in accordance with the
following information:
2-4 seconds –For warm dough with
moderate yeast content.
2-6 seconds – For room temperature dough
with moderate yeast content.
6-8 seconds – For cold dough right out of the
refrigerator with low yeast content.
*Remember that the timer does not actuate
until the upper platen mates with the lower
platen and resistance is felt.
Note:
Diameter and thickness is determined
through experimenting with your own dough
and is a product of dough weight, temperature,
pressing time, and thickness setting.
4. Apply a quick spray of a good water based
food release on the lower platen. Proluxe
offers its own food release spray
NATURALLY CLEAR Model No. DPPC1. (See
our catalog and price list for information.)
This spray will not affect the taste of your
crust in any way.
5. Place your pre-portioned ball of dough in
the center of the lower platen. Add another
dash of spray to the top of the dough ball.
6. Pull down the handle with two hands to
close the platen until it locks in place.
7. The timer will actuate and, when the time
cycle is completed, pull up the handle.
8. Remove the crust, place on a pan or peel,
add toppings and bake.
4

R E C O M M E N D E D S E A S O N I N G
& C L E A N I N G P R O C E D U R E S
Before use you must properly season
your platens to prevent your dough from
sticking.
Tools Required:
●Food release
●Soapy water solution
●Washcloth
●Paper towels
DO NOT use steel wool or harsh abrasives, it
will you will cause costly damage.
1. Before cleaning make sure the
unit is turned off.
2. Spray lower platen with approved
food release/oil spray.
3. Wipe oil across lower platen with
paper towel.
4. Wipe oil across upper platen.
5. Mix a warm dish soap and water
solution.
6. Soak washcloth and wring to
remove excess water.
7. Wipe lower and upper platen with
damp cloth.
P R E V E N T A T I V E
M A I N T E N A N C E
Proluxe machines are relatively maintenance
free. For a long lifespan, the following
preventative maintenance should be
followed:
Daily Care:
1. Platens: Turn your machine off and allow
to cool down before attempting to clean.
These platens should only be cleaned with
mild soap and warm water then wiped off
with a clean, soft cloth or soft sponge.
2. Exterior surfaces: Wipe daily with mild
soap and warm water will do the job quite
nicely.
Service Problems:
Contact our factory at (800) 624-6717 (U.S.
only) or approved service agency. When
contacting the factory for information, parts
or service instructions, please provide the
serial number of the machine be provided.
This number can be found on the serial plate
located on the rear of the machine.
5

6

Flex X1 Part List - Model #: PP1818
7
ITEM
#
DESCRIPTION
PP1818A
~120V AC
PP1818B
~240V AC
PP1818TA
~120V AC
PP1818TB
~240V AC
QTY.
1
BOLT, HEX 5/16-18 X 1 3/4 GR5
BH51618134G
5
BH51618134G
5
BH51618134G
5
BH51618134G
5
4
2
BOLT, LEVEL ADJUSTMENT
1109367
1109367
1109367
1109367
4
3
BOLT, HEX 5/8-11 X 3
BH58113
BH58113
BH58113
BH58113
2
4
SPRING, DIE OIL TEMP, 1-1/4 X
5/8
110969093
110969093
110969093
110969093
2
5
TERMINAL BLOCK
11096914
11096914
11096914
11096914
1
6
SCREW, PAN HD 8-32 X 1/2"
PHILLIPS
SP83212
SP83212
SP83212
SP83212
4
7
SCREW, BUTTON HD.5/16-18 X
1-1/4"
SB51618114
SB51618114
SB51618114
SB51618114
2
8
WASHER, BELLVILLE, 5/16"
WB516
WB516
WB516
WB516
2
9
BOTTOM PRESSURE PIN
11094961
11094961
11094961
11094961
1
10
CLIP "E" RETAINING 1/2
MPSC240
MPSC240
MPSC240
MPSC240
6
11
LINK, LOWER
110949530
110949530
110949530
110949530
1
12
PIN, PRESSURE HANDLE
11094962
11094962
11094962
11094962
1
13
TERM. 1/4 x .032 x 14-16,
INSUL,Q.D FEMALE MOLEX
MPSQ100
MPSQ100
MPSQ100
MPSQ100
2
14
WIRE HARNESS
1101098050
1101098050
1101098050
1101098050
1
15
HANDLE CHANNEL ASSEMBLY
PP17002
PP17002
PP17002
PP17002
1
16
BOLT, STRIPPER 1/2 X 3/4
PLATED
BS1234P
BS1234P
BS1234P
BS1234P
2
17
PRESSURE PIVOT BLOCK
1101098174
1101098174
1101098174
1101098174
1
18
SCREW, SET 1/4-20 X 1/4
SST142014
SST142014
SST142014
SST142014
2
19
SERIAL PROPROCESS TAG
SERIALTAG
SERIALTAG
SERIALTAG
SERIALTAG
1
20
WASHER, .311 OD x .150 ID x
.20 THK
311150019
311150019
311150019
311150019
4
21
WASHER, LOCK #6
WLIT6
WLIT6
WLIT6
WLIT6
4
22
SCREW PAN HD PHILLIPS 8-32
X 3/8
SP83238
SP83238
SP83238
SP83238
11
23
CONTROLLER PANEL
110109822
110109822
110109822
110109822
1
24
SPACER, NYLON
110969111
110969111
110969111
110969111
4

8
25
DIGITAL CONTROL
110969052
110969052
110969052
110969052
1
26
NUT, HEX 6-32
NH632
NH632
NH632
NH632
4
27
CONTROL PANEL OVERLAY
ODP1300
ODP1300
ODP1300
ODP1300
1
28
COUNTERBALANCE SPRING,
LEFT
110949154L
110949154L
110949154L
110949154L
1
29
ARM ASSEMBLY
110109821
110109821
110109821
110109821
1
30
BUMPER, POLY
110969455
110969455
110969455
110969455
1
31
ARM PIVOT PIN
11094963
11094963
11094963
11094963
1
32
RELAY
110942520
110942520
110942520
110942520
1
33
SCREW, PHIL.PN.HD. 8-32 X
1/4"
SP83214
SP83214
SP83214
SP83214
4
34
TRANSFORMER
11096975
11096975
11096975
11096975
1
35
NUT, MICROSWITCH
NH440
NH440
NH440
NH440
2
36
MICRO SWITCH
110969044
110969044
110969044
110969044
1
37
SCREW, ROUND HEAD 4-40 X
3/4
SR44034
SR44034
SR44034
SR44034
2
38
SPRING RETAINER BAR
11094926
11094926
11094926
11094926
1
39
BASE FRAME ASSEMBLY
PP11002
PP11002
PP11002
PP11002
1
40
BUMPER BLACK FEET
4269014
4269014
4269014
4269014
5
41
POWER CORD
110969174
110969175
110969174
110969175
1
42
STRAIN, RELIEF HEYCO
MPS90014
MPS90014
MPS90014
MPS90014
1
43
SCREW, BUTTON HD 5/16-18 X
1"
SB516181
SB516181
SB516181
SB516181
2
45
SHROUD, UPPER PLATEN
1109336
1109336
1109336
1109336
1
46
FRONT LEG
11094902
11094902
11094902
11094902
1
47
SCREW, SOCKET HEAD 3/8-16
X 1 1/2
SSH3816112
SSH3816112
SSH3816112
SSH3816112
2
48
COUNTERBALANCE SPRING,
RIGHT
110949154R
110949154R
110949154R
110949154R
1
49
PLATE GASKET
110969140
110969140
110969140
110969140
1
50
TUBE FOR SPRING
11094930
11094930
11094930
11094930
1
51
PIVOT TUBE
11094923
11094923
11094923
11094923
1
52
LOWER COVER
PP11003
PP11003
PP11003
PP11003
1
53
CAP, VINYL
SC0687
SC0687
SC0687
SC0687
4
54
SUCTION PAD
11096942
11096942
11096942
11096942
1
55
SUCTION RETAINING PLATE
11094940
11094940
11094940
11094940
1
56
SCREW, FLAT HD PHIL 8-32 X
1/4 STAINLESS STEEL
SF83214S
SF83214S
SF83214S
SF83214S
6

9
57
O-RING
110969113
110969113
110969113
110969113
1
58
SCREW, PAN HEAD PHILLIPS
8-32 X 1
SP8321
SP8321
SP8321
SP8321
1
59
WASHER, SAE #8
WSAE8
WSAE8
WSAE8
WSAE8
4
60
WASHER, INTERNAL TOOTH
LOCK #8
WLIT8
WLIT8
WLIT8
WLIT8
2
61
NUT, HEX 8-32
NH832
NH832
NH832
NH832
2
62
CHANNEL COVER
110109888
110109888
110109888
110109888
1
63
SCREW, BUTTON HEAD 1/4-20
X 1/4
SB142014
SB142014
SB142014
SB142014
2
64
NUT, CAP DEEP DRAWN 1/2
STUD
AW500T1427
AW500T1427
AW500T1427
AW500T1427
6
65
SPACER WASHER
1101098111
1101098111
1101098111
1101098111
2
66
NUT, ACORN
NA832
NA832
NA832
NA832
2
67
OVERLAY, PRESSING
INSTRUCTION
OPROPP18181
0
OPROPP18181
0
OPROPP18181
0
OPROPP18181
0
1
68
TERM. QD 3/16 X 18/22GA INS.,
ETC MOLEX AA2137
2280
2280
2280
2280
2
69
MARKING STRIP #2
MS6992
MS6992
MS6992
MS6992
1
71
WIRE, TGGT, 14 GA. (HEATER)
110069
110069
110069
110069
6 FT
72
TFE, SHRINK TUBING 7AWG
110131
110131
110131
110131
0.33
FT
73
TERMINAL, RING #6 14-16 GA
HIGH TEMP
1601HT
1601HT
1601HT
1601HT
1
74
TERMINAL, RING #8 14-16 GA
1604
1604
1604
1604
1
75
WASHER, SAE #6
WSAE6
WSAE6
WSAE6
WSAE6
1
76
SCREW, PAN HEAD PHILLIPS
6-32 X 1/4
SP63214
SP63214
SP63214
SP63214
1
77
WIRE, TFE 14GA. GREEN
WTFE14G
WTFE14G
WTFE14G
WTFE14G
3 FT
78
RTD, SENSOR ASSEMBLY
110949110
110949110
110949110
110949110
1
79
SCREW, SET 3/8-16 X 1/2
SST381612
SST381612
SST381612
SST381612
1
80
SLEEVING, SILICONE #1 GA,
BLACK
T117EA1BK
T117EA1BK
T117EA1BK
T117EA1BK
2 FT
81
WASHER, SAE 5/16
WSAE516
WSAE516
WSAE516
WSAE516
6
82
MANUAL, PP1818
MPP1818
MPP1818
MPP1818
MPP1818
1
A1
UPPER PLATEN WIRE ONLY
110949074100
P
110949075100
P
110949074100
110949075100
1
A2
UPPER PLATEN COMPLETE
ASSEMBLY
110949074200
P
110949075200
P
110949074200
110949075200
1
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2
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