Projecta INTELLI-RV PM100 Manual de usuario
INTELLI-RV
12V POWER MANAGEMENT SYSTEM
P/No. PM100
IMAGE TO BE UPDATED
CONTENTS
1. SYSTEM INTRODUCTION PM100.................................3
1.1 Features 3
1.2 Battery Charger of stationery/service battery 5
1.3 Battery Low Voltage Protection 5
1.4 Voltage Charging Relay (VCR) 6
1.5 Specification 6
2. STRUCTURE.................................................................8
3. OPERATION.................................................................9
3.1 Configuration 9
3.2 Wiring 9
3.3 LED display 10
4. DISPLAY EXPLANATION AND TROUBLESHOOTING...11
2
3
1. System Introduction PM100
PM100 is designed for use in caravans or motor homes. The PM100 is designed for an
easy installation and a user-friendly interface without the need for a highly tailored
cable harness.
PM100 unit
1.1 Features
Smart battery charger 12V 35A (20A for Charging Current)
- Multiple battery charging stages to ensure the proper charging to battery
- High efficiency, max 88%
- PFC available
Battery charging relay 12V 60A
- 60A continuously and 100A for 30mins
Battery Low Voltage Protection
- Automatic disconnection when battery voltage is lower than 10.5VDC
- Delay time is 60s
10 x Fused digital DC distributions (4 x 15A, 6 x 10A)
Thermal-controlled fan
IMAGE TO BE UPDATED
4
WORKING PRINCIPLE
MULTIPLE INPUTS
PM100 has two inputs: AC mains and auxiliary (AUX). There will only be one source providing
power at a time, even if all are available, priorities are listed below.
AC Mains
AC Mains
AUX(Starter battery)
Dominating Source
√
√
+
F13
15A
++ + + +++ + + BAT + BAT- SBAT- SBAT +
----------
F12
1
LN
+
_
BLVP
Shunt
Shunt
VCR
15A DC- 10A DC-
LOAD1~LOAD4
15A*4
LOAD5~LOAD10
10A*6
LOAD1~LOAD4
15A*4
LOAD5~LOAD10
10A*6
CaravanLoad
Battery
Car
Battery
AC/DC
2
15A
F11
15A
F10
15A
F9
10A
F8
10A
F7
10A
F6
10A
F5
10A
F4
10A
F19
35A
F2
35A
12
AC IN
15A DC+ 10A DC+
Load+Load-
POWER SUPPLY MODE
When the dip switch is set to “power supply” mode. PM100 offers a static 12.8VDC output
for the DC loads.
1.3 Battery Low Voltage Protection
(BLVP, also known as an LVD)
5
1.2 Battery Charger of stationery/service battery
The charger automatically starts when the power is connected, either from grid or generator.
With multiple charging stages (soft start, bulk, absorption, float, recycle), PM100 is designed to
fully charge the battery quickly. To guarantee the optimal charging for batteries of different states,
the PM100 features a Microprocessor-controlled charging algorithm. The Float and Recycle
charging programs guarantees that the battery condition does not change despite being connect-
ed for a longer period.
PM100 has a built-in low voltage protection relay. It will disconnect the load once the battery
voltage drop below the threshold voltage. The default setting is 10.5VDC.
Figure 6
Charging Algorithm
Icc is the rated current.
10 days 1 hr 5mins
SOFT START
STAGE
CURRENT
VOLTAGE
BULK ABSORPTIONFLOAT RECYCLE
1 2 3 4 5
1SOFT START
Increases battery life by gently starting to charge the battery 5% of bulk
2BULK
Reduces charging time by delivering maximum charge to set voltage life
by gently starting to charge the battery 25% of bulk
3ABSORPTION
Ensures a full charge to the battery without overcharging
4FLOAT
Float charge maintains the battery at 100% charge
5RECYCLE
6
1.4 Voltage Charging Relay
(VCR, also known as a VSR)
1.5 Specification
Model PM100
ELECTRICAL SPECIFICATIONS
Norminal input voltage (V)
Power factor
Input current at full load
Grid 0.95
240±10%VAC 50/60Hz
12VDC
2.5A
Starter battery
Starter battery voltage range
Battery
Service battery voltage range
Service battery
12.8-16VDC
12VDC
AGM
0V
14.4±0.15VDC
20A
13.5±0.13VDC
12.8±0.2 VDC
35A (Continuous)
88%
-40°C~+65°C (50°C: full load;
60°C:20A;65°C: shutdown the output)
10.5-16VDC
12Vdc 60A Continuous, Peak current 100A, 30min
5 steps, soft start, bulk, absorption, float, recycle
13.4V
Charging Relay
Service Battery charger
Charger/ PowerSupply
switch set to OFF）
10 sec
12.8V
16.0VDC
60 sec
Relay Specification
Connect voltage
Connection delay time
Disconnect voltage
Disconnect delay time
High voltage limit
Charge Algorithms
Battery type
Start Voltage
Bulk current
Absorption Voltage
Float voltage
Norminal output voltage
Rated output current
Power supply mode
(Charger/ PowerSupply
switch set to ON）
Working temperature
Efficiency
PM100 has a built-in voltage charging relay (VCR), which offers a convenient source to charge the
service battery by alternator whilst engine is running.When the starter battery reaches 13.4VDC with
threshold time delay, the VCR will charge the service battery from the alternator.VCR will continue the
charging until the starter battery voltage drops under 12.8VDC.
NOTE:The PM100 when charging from the starter battery does not provide the 5 stage charge. It simply
takes whatever power and charging is available from the vehicle alternator.
7
Model PM100
OTHERS
PHYSICAL SPECIFICATIONS
APPROVAL
Disconnect voltage
Delay off time
Reconnect voltage
Battery Disconnect
(LVD) 60Sec
10.5VDC
200mA
11.5VDC
240VAC is off, no vehicle charging
LVD battery <10.5V.
Current draw on battery
Current draw
on battery LVD battery <10.0V.
Current draw on battery
60mA
Battery Charger Disconnects, Loads Disconnect
2.6kgs
270x197x70mm
steel case
M4 Screw (16mm²)
M3 Screw (4mm²)
≥50MΩ
2KVDC/1min/1mA
AS/NZS 60335.2.29
CISPR14
Fan colling
IP20
0mA
Battery charger shutdown
10
Protection
Fused outputs 10Ax6;15Ax4
YES
The fuse blown
Reduce output, until overload is removed
Numbers
Rated current
Short circuit on output
Reverse Polarity
Overload protection
Battery charger over temperature
Battery over voltage limits
Protection category
Insulation resistance
Dielectric strength
LVD
EMC
Dimensions (L*W*H)
Weight (kg)
Enclosure
Battery Connector
Load Connector
Cooling
76
66
25
14
4-6
11,5 53 11,5
12,5
Hole size
14
8-
4
2. Structure
8
260
120
66103
10.2
103
196,9
120
38,5
Ø5
260
270
70
9
3.2 Wiring
Wiring Size：
DC cables must be sized to carry the maimum full load current and not to exceed the system
volt drop requirements. The following cable sized are recommended. When running wires,
if they pass through panels or wall, ensure the wires are protected from damage by sharp
edges. The use of cable glands is recommended.
Current
0-5A
5-10A
10-15A
15-20A
20-25A
25-35A
Minimum cable Size
1.0mm or 18 AWG
2.0mm or 14AWG
3.0mm or 13AWG
4.0mm or 11AWG
5.0mm or 10AWG
6.0mm or 9 AWG
3.1 Configuration
SIDE PANEL
1
2
146,9
70
70
3 4 5 6 7 8 9 10 11
No. Label Definition Description
1 POWER
2
3
4
6
5
7
8
9
10
11
Starter Bat+ Starter battery connector
Service battery connector
Centralized output connector
Separated DC outputs connector
Starter Bat-
Connect to starter battery+
Connect to starter battery-
Service Bat+
Service Bat-
Load+
Load-
L1+ →L10+
L1- →L10-
Connect to service battery+
Connect to service battery-
Connect to DC load+
Connect to DC load+
Connect to DC load-
Connect to DC load-
AC input port
Mode selection switch
Load switch connectorLoad Switch
Power supply or charger mode
Connect external switch
OFF/Charger
ON/
Power supply
3. Operation
10
3.3 LED display
No.
1
LED color
Mains Green
2 Green
3 Charge Green
4 FAULT Red
Status Description
ON
OFF
ON
Slow flashing
（flash once every second）
（1 second On 2 seconds off）
（flash once every second）
Quick flashing
（flash twice every second）
Starter
Bat.
ON
Flashing
Slow flashing
ON
Flashes 1 time every cycle
Flashes 2 times every cycle
Flashes 3 times every cycle
Flashes 4 times every cycle
Flashes 5 times every cycle
Flashes 6 times every cycle
Service battery voltage high
Over temp (Heatsink)
Bulk charge timeout
VCR anomaly
Over temp (Environment)
AC input ok
No Starter battery connected
AC disconnected
VCR connected
OFF
The voltage of starter battery is normal but
the service battery is charged by the AC
The voltage of starter battery doesn't meet the requirements,
VCR disconnected
Battery is fully charged or in floating phase
Battery is charging
Battery is discharging
Fault
Service battery voltage low
1
2
3
4
Tabla de contenidos
