Professional Laminating Systems II Series Manual de usuario

Professional Laminating Systems

Laminator Manual

SERIES II

OPERATORS MANUAL

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4

Machine Details

Model: ____________

Serial #_______________

Date Of Purchase______________

Date Of Manufacture_______________

Voltage_______________

Inspector_______________

5

__________________________________________________________________

_____________________

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1 - Basics: _____________________________________________11

#1. Feed Table ____________________________________________ 12

Feed Table Installation_____________________________ 12

Feed Table Side Guide Adjustment: __________________ 12

#2. Mandrels______________________________________________ 13

Mandrel Size:____________________________________ 13

Tension Control Knob: ____________________________ 16

#3 Laminating Roller._______________________________________ 17

#4 Gapping Handle. ________________________________________ 19

Purpose:________________________________________ 19

#5 Slitters:________________________________________________ 21

Slitter Warnings: _________________________________ 22

Slitter Setup and Operation:_________________________ 23

Changing Blades:_________________________________ 25

#6 Pressure Knob __________________________________________ 26

#2 Operator Interface: __________________________________27

#6. Temperature Control Dial_________________________________ 28

Temperature Recommendations:_____________________ 28

#7. Display _______________________________________________ 28

#8. Power Switch __________________________________________ 28

#9. Fans _________________________________________________ 29

Fan Recommendations: ____________________________ 29

#10. Motor Direction Control ________________________________ 30

#11. Motor Speed Control ___________________________________ 30

Speed Recommendations: __________________________ 30

#3 Laminator Setup_____________________________________33

Film threading fundamentals:_________________________________ 34

Idler Rollers_____________________________________ 34

Threading Procedure________________________________________ 35

Threading Diagrams ________________________________________ 41

Film Tuning ______________________________________________ 43

Mandrel Tower Alignment. _________________________ 43

Adjust the mandrel tension._________________________ 44

Temperature. ____________________________________ 45

Roller pressure. __________________________________ 45

Speed. _________________________________________ 45

Film Replacement__________________________________________ 46

Film Removal ___________________________________ 47

Cleaning: _______________________________________ 48

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Operation _____________________________________________49

General Two-sided lamination:________________________________ 49

Film Type: ______________________________________ 49

Temperature: ____________________________________ 50

Speed: _________________________________________ 51

Roller Pressure: __________________________________ 51

Fans ___________________________________________ 53

Single sided Lamination: ____________________________________ 55

One sided – general: ______________________________ 55

Board Stock: ____________________________________ 57

Cold Lamination _________________________________ 57

Shutdown ________________________________________________ 58

Maintenance___________________________________________59

Cleaning the Laminator ____________________________ 59

Roller cleaning___________________________________ 59

Rubbing pad compound____________________________ 60

Brushes ________________________________________ 60

Cleaning the Slip Ring_____________________________ 62

Cleaning the motor _______________________________ 62

Lubrication:_______________________________________________ 64

Copper Antistatic Tinsel ___________________________ 65

Roller Care And Maintenance ________________________________ 66

Operating Guidelines: _____________________________ 67

Film: __________________________________________ 67

Cleaning: _______________________________________ 67

Film Wrap ______________________________________ 69

Maintenance: ____________________________________ 69

Troubleshooting ___________________________________________ 70

Overview _______________________________________ 70

Common Errors __________________________________ 70

Glossary _________________________ Error! Bookmark not defined.

Notes____________________________________________________ 76

LIMITED WARRANTY ____________________________________ 77

CLAIM PROCEDURE______________________________________ 78

#6Conversion Tables: ___________________________________79

Temperature: Celsius to Fahrenheit ____________________________ 79

Professional Laminating Systems, Inc.

Hamilton, MT. 59840 406-363-1690

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WARNINGS & SAFETY

DO NOT OPERATE THIS LAMINATOR WITHOUT FIRST REVIEWING THIS

OPERATORS MANUAL IN ITS ENTIRETY.

NEVER OPERATE THIS MACHINE WITH REMOVED, DAMAGED OR

MISSING PARTS - SHUTDOWN AND DISCONNECT FROM THE ELECTRICAL SUPPLY.

IF THERE WERE TO EVER BE A MECHANICAL OR ELECTRICAL MALFUNCTION

IMMEDIATELY UNPLUG THE MACHINE

NEVER SERVICE THIS MACHINE WITHOUT FIRST DISCONNECTING THE MACHINE

FROM THE ELECTRICAL SOURCE.

DO NOT TOUCH THE HEATED ROLLERS AS THEIR TEMPERATURE MAY EXCEED 350

DEGREES FAHRENHEIT.

NEVER ALLOW SHARP OBJECTS SUCH AS KNIVES OR SCISSORS TO

CONTACT THE ROLLER SURFACE AS A POTENTIAL SHOCK

HAZZARD EXISTS AS WELL AS THE POTENTIAL TO INFLICT SERIOUS AND

IRREPARABLE DAMAGE TO THE SILICONE ROLL COVERING OR THE OPERATOR.

CAUTION MUST BE EXERCISED TO KEEP HANDS FROM THE NIP POINT OF THE

LAMINATING AND PULL ROLLERS TO AVOID INJURY DUE TO HIGH PRESSURE AND

HEAT AT THESE POINTS.

FAMILIARIZE YOURSELF WITH THE REVERSE FEATURE, DO NOT WEAR LOOSE-

FITTING CLOTHING AND JEWELRY AND HAIR MUST BE PUT UP AND KEPT

AWAY FROM THE NIP POINT THESE ITEMS COULD BE PULLED INTO THE

LAMINATOR SINCE THE ROLLERS ARE ROTATING.

IF THE SLITTERS (SIDE TRIM KNIVES) ARE USED, USE EXTREME

CAUTION WHEN HANDLING THE KNIFE BLADES OR MAKING

ADJUSTMENTS AS THE KNIFE BLADES ARE RAZOR SHARP.

LEAVE REPAIRS AND MAINTENANCE TO A QUALIFIED PERSONNEL.

NEVER LEAVE THE MACHINE UNATTENDED WHILE IN USE.

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SHUT THE MACHINE DOWN AND ALWAYS KEEP ROLLERS GAPPED WHILE THE

MACHINE IS NOT BEING ATTENDED. THIS GREATLY EXTENDS THE LIFE OF THE

ROLLERS AS WELL AS SAVING $ IN LOST ENERGY. REMEMBER YOUR NEW

LAMINATOR TAKES AS FEW AS 4 TO 5 MINUTES TO WARM UP RATHER THAN 20 OR

30

DO NOT ALLOW THE ROLLERS TO EXCEED 300 DEGREES DOING THIS WILL

GREATLY INCREASE THE LIFE OF THE LAMINATING ROLLERS – THOUGH YOUR

MACHINE IS PERFECTLY CAPABLE OF RUNNING FILM RATED AT 300 DEGREES

PRO-LAM RECOMENDS USING A FILM THAT IS RATED AT A LOWER TEMPERATURE

- THIS WILL INCREASE YOUR ROLLER LIFE

DO NOT ADVANCE THE FILM THROUGH THE LAMINATOR WHILE

THE ROLLERS ARE COLD THIS MAY RESULT IN THE SURFACE BEING TORN

FROM THE ROLLERS BY THE AGGRESSIVE LAMINATING FILM ADHESIVE.

DO NOT PLACE THE LAMINATOR NEAR ANY VENTILATION

SYSTEM AS THIS MAY COOL THE ROLLERS.

USE CARE WHEN CHANGING THE LAMINATING FILM AS THE FILM ROLLS ARE

VERY HEAVY AND MAY REQUIRE AS MANY AS 3 OR MORE PEOPLE TO LOAD THE

SUPPLY ROLLS ALSO USE CAUTION TO AVOID PINCHING HANDS OR FINGERS

WHILE LOADING THE ROLL

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1 - Basics:

# Name Function

1 Feed tray Guides material into rollers

2 Mandrels Securely Holds laminating film

3 Laminating rollers Heats and nips the laminating film

4 Gapping handle Gaps the rollers when not in use (not shown, see

page 33)

5 Slitters Heads Cuts the excess from the side of the web of film

6 Pressure knob Adjusts the roller pressure, see section for proper

adjustment

Professional Laminating Systems II Series Manual de usuario

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