Prodelin TIER II Manual de usuario

4096-694

MAY 16, 2005

ASSEMBLY MANUAL

Revision -

TIER II FEED SYSTEM

.89m, .92m, 1.0m .6 F/D ANTENNAS

NEC INTERFACE

PRODELIN CORPORATION

1500 Prodelin Drive

Newton NC 28658

4096-694

PRODELIN CORPORATION TIER II FEED SYSTEM 0.6 F/D ANTENNAS NEC INTFC

TIER II FEED SYSTEM

0.6 F/D ANTENNAS

NEC INTERFACE

- ORIGINAL RELEASE 05/16/05 JWL

REV. DESCRIPTION DATE APPROVED

4096-694

PRODELIN CORPORATION TIER II FEED SYSTEM 0.6 F/D ANTENNAS NEC INTFC

TIER II ANTENNA SYSTEM

(Transmitter weight: 12-lbs. max)

Reflector mount may vary.

See instructions included

with the reflector mount.

4096-694

PRODELIN CORPORATION TIER II FEED SYSTEM 0.6 F/D ANTENNAS NEC INTFC

TABLE OF CONTENTS

SECTION TITLE

I INTRODUCTION

1.0 GENERAL INFORMATION

1.1 UNPACKING & INSPECTION

1.2 FREIGHT DAMAGE

1.3 MATERIAL MISSING OR DAMAGED

1.4 MECHANICAL INSTALLATION TOOLS

II FEED SUPPORT INSTALLATION

2.0 FEED SUPPORT ASSY PARTS LIST

2.1 FEED SUPPORT ASSEMBLY

III FEED INSTALLATION

3.0 FEED ASSY PARTS LIST

3.1 FEED ASSEMBLY

3.2 FEED INSTALLATION PARTS LIST

3.3 FEED INSTALLATION

IV MAINTENANCE

4.0 MAINTENANCE OVERVIEW

4.1 FEED & FEED SUPPORT

4096-694

PRODELIN CORPORATION TIER II FEED SYSTEM 0.6 F/D ANTENNAS NEC INTFC

SECTION I INTRODUCTION

1.0 GENERAL INFORMATION

This manual describes the assembly and installation of Prodelin's Tier II

antennas. The Prodelin Tier II system will operate in the Ku-Band frequency with

high efficiency and at the same time successfully withstand the effects of the

environment.

These instructions, listed by sections, cover all areas of assembly and

installation. Additional sections are included in the manual to provide information

on antenna peaking and maintenance.

1.1 UNPACKING AND INSPECTION

The system containers should be unpacked and inspected at the earliest date to

insure that all material has been received and is in good condition. A complete

packing list for each major component is supplied.

1.2 FREIGHT DAMAGE

Any damage to materials while in transit should be immediately directed to the

freight carrier. They will instruct you on matters regarding any freight damage

claims.

1.3 MATERIAL – MISSING OR DAMAGED

Any questions regarding missing or damaged materials that are not due to the

freight carrier should be directed to Prodelin's Customer Service Department at:

PRODELIN CORPORATION

1500 Prodelin Drive

Newton NC 28658

USA

(828) 464-4141

4096-694

PRODELIN CORPORATION TIER II FEED SYSTEM 0.6 F/D ANTENNAS NEC INTFC

1.4 MECHANICAL INSTALLATION TOOLS

HARDWARE SIZE SAE WRENCH SIZE METRIC WRENCH

SIZE

MAX RECOMMENDED

TORQUE

8mm Bolt N/A 13mm 15 ft-lb.

(8.1 n-m)

1/4” Bolt 7/16” N/A 6 ft-lb.

(8.1 n-m)

#6 SHCS 7/64” Allen N/A 15 in-lb.

(1.7 n-m)

Also recommended for installation:

-Adjustable Wrench

SECTION II FEED SUPPORT ASSEMBLY

FEED SUPPORT PART LIST - TABLE 2.0

ITEM PART NO. DESCRIPTION QTY

1 SEE LIST Feed Rod 2

2SEE LIST Feed Support Tube 1

3 8030-008

4 8030-016

5 8201-040

6 8202-040

7 8100-007

1/4-20 x 2.00 Hex

1/4 Flatwasher

1/4” Lockwasher

1/4” Hex Nut

1/4-20 x 1.00 Hex Bolt

4096-694

PRODELIN CORPORATION TIER II FEED SYSTEM 0.6 F/D ANTENNAS NEC INTFC

ANTENNA PART SPECIFICATION LIST

ANTENNA FEED SUPPORT

TUBE FEED ROD

0.89M 0250-885 0176-343

0.92M 0250-905 0176-360

1.0M 0250-886 0176-344

1.2M 0250-887 0176-345

2.4M 0250-894 0176-349

4096-694

PRODELIN CORPORATION TIER II FEED SYSTEM 0.6 F/D ANTENNAS NEC INTFC

2.1 FEED SUPPORT ASSEMBLY

CAUTION: During the assembly procedure, the sequence of instructions

must be followed. DO NOT TIGHTEN ANY HARDWARE UNTIL

INSTRUCTED. Refer to the feed support parts list and steps.

STEP 1.

STEP 2.

STEP 3.

Attach the long end of the feed rods

to the reflector with 1/4” x 1.00 bolt

(item 3) and secure with 1/4” hardware

(items 5, 6, 7). See Detail “A”.

Feed Rods

See Detail A

Connect the short ends of the feed

rods to the feed support tube with

1/4” x 2.00 bolt (item 4) and secure

with hardware (items 5, 6, 7). See

Detail “B”.

See Detail B

Feed Support Tube

A) Attach feed support tube to the

bottom of the reflector with 1/4” x

1.00 bolt (item 3) and secure with

hardware (items 5, 6, 7).

B) Tighten the 1/4” hardware at the

reflector rim snugly. Next, tighten

the hardware that connects the

feed rods to the feed support tube.

C) Refer to Section III instructions for

the specific feed/ODU assembly to

the feed support.

See Detail C

Feed Support

Tube

4096-694

PRODELIN CORPORATION TIER II FEED SYSTEM 0.6 F/D ANTENNAS NEC INTFC

Reflector

Feed Rod

[ 3 ]

Detail A

Feed Support Tube

Feed Rods

Detail B

Reflector

Feed Support Tube

Detail C

4096-694

PRODELIN CORPORATION TIER II FEED SYSTEM 0.6 F/D ANTENNAS NEC INTFC

SECTION III FEED INSTALLATION

FEED ASSEMBLY PARTS LIST – TABLE 3.0

ITEM PART NO. DESCRIPTION QTY

1 0183-265 51°Ku-band Feed Horn Assembly 1

2 0198-120 .926” ID O-ring 1

3 8200-010 #6 Internal Tooth Lockwasher 6

4 8300-002 #6-32 x 0.50” Screw 6

5 0432-036 Silicone Grease Pill 1

3.1 FEED SUPPORT ASSEMBLY

STEPS

TRANSMITTER ASSY

SUPPLIED BY CUSTOMER

6 x 6 x

1. Insert the o-ring (2) into the o-ring groove of the feed horn (1).

2. Apply silicone grease (5) to the o-ring.

3. With the o-ring in the groove, attach the feed horn assembly (1) to the transmitter

assembly using the #6 hardware (3, 4) as shown. Tighten to the recommended

torque.

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