PRO Scientific Bio-Gen PRO200 Manual de usuario

PRO Scientific Inc.

99 Willenbrock Road, Oxford, Connecticut 06478, USA

Phone: (203) 267-4600 Fax: (203) 267-4606

[email protected], www.proscientific.com

OM.09.03.19

Bio-Gen PRO200 Homogenizer

PRO250 Homogenizer

Operating Manual

2 
 
Table of Contents 
Warranty ................................................................................................................................................................. 4 
Repair Policy/Instructions....................................................................................................................................... 4 
Bio-Gen PRO200 Homogenizer Motor Unit.......................................................................................................... 5 
Specifications:..................................................................................................................................................... 5 
Description:......................................................................................................................................................... 5 
Bio-Gen PRO200 Motor Unit Contents:............................................................................................................. 6 
Accessories: ........................................................................................................................................................ 6 
Bio-Gen PRO200 Operating Instructions:.......................................................................................................... 6 
Care and Handling:............................................................................................................................................. 7 
Maintenance & Service:...................................................................................................................................... 7 
Environmental Conditions:................................................................................................................................. 7 
Safety .................................................................................................................................................................. 8 
Generators/Sealed Chambers Recommended for use on Bio-Gen PRO200: ..................................................... 8 
PRO250 Homogenizer Motor Unit....................................................................................................................... 10 
Specifications:................................................................................................................................................... 10 
Description:....................................................................................................................................................... 10 
PRO250 Motor Unit Contents: ......................................................................................................................... 10 
Accessories: ...................................................................................................................................................... 11 
PRO250/250C Operating Instructions:............................................................................................................. 12 
Assembly of the PRO250/PRO250C Motor unit with the Optional Analog Speed Control Box:................... 13 
Assembly of the PRO250C Motor Unit with the Optional Digital Speed Control Box:.................................. 13 
Care and Handling:........................................................................................................................................... 14 
Maintenance & Service:.................................................................................................................................... 14 
Environmental Conditions:............................................................................................................................... 15 
Safety ................................................................................................................................................................ 15 
Generators/Sealed Chambers Recommended for use on PRO250/250C: ........................................................ 16 
PRO Homogenizer Accessories............................................................................................................................ 17 
PRO Quick Connect Generator Introduction.................................................................................................... 17 
Description:................................................................................................................................................... 17 
Attaching the PRO Quick Connect Generator to the Motor Unit:................................................................ 18 
Operating Procedures:................................................................................................................................... 19 
Dismantling the PRO Quick Connect Generator:......................................................................................... 19 
Assembly of the PRO Quick Connect Generator: ........................................................................................ 20 
PRO Quick Connect Generator Maintenance:.............................................................................................. 21 
Tips to maximize your generator's performance........................................................................................... 22 
PRO MULTI-GEN 7 and MULTI-GEN 7XL Introduction ............................................................................. 22 
Description:................................................................................................................................................... 22 
Attachment of the Adapter to the Drive Motor: (see figure 3 & 4).............................................................. 22 
Attachment of the Multi-Gen Generator to the Adapter: (see figure 5) ....................................................... 23 
Removal of the Multi-Gen Generator from the Adapter: ............................................................................. 23 
Operating the Multi-Gen Generator:............................................................................................................. 23 
Dismantling of MULTI-GEN 7 ONLY....................................................................................................... 23 
Dismantling of MULTI-GEN 7XL ONLY.................................................................................................. 23 
Assembling MULTI-GEN Generator........................................................................................................... 24 
MULTI-GEN Generator Maintenance:......................................................................................................... 24 
Homogenizer Accessory Cleaning.................................................................................................................... 24 
PRO Sealed Chamber Assembly ...................................................................................................................... 25 
Description:................................................................................................................................................... 25 

Safety Sealed Assemblies with PRO Quick Connect Generator.................................................................. 25

Safety Sealed Assemblies with a Blade:....................................................................................................... 26

PRO Safety Sealed Chamber Assembly Maintenance: ................................................................................ 28

PRO Carrying Case and Quick Connect Generator Probe Protective Cases:................................................... 29

PRO Generator Index: Drawings and Spare Parts List..................................................................................... 30

5mm, 7mm, and 10mm Generators: ............................................................................................................. 30

20mm Generators:......................................................................................................................................... 31

30mm Generators:......................................................................................................................................... 32

PRO MULTI-GEN Generator Index: Drawings and Spare Parts List.............................................................. 33

MULTI-GEN 7 and MULTI-GEN 7XL Generators: ................................................................................... 33

PRO Sealed Chamber Index: Drawings and Part list........................................................................................ 34

ST Series:...................................................................................................................................................... 34

Stainless Steel:.............................................................................................................................................. 35

Stainless Steel with Blade:............................................................................................................................ 36

Glass Generator:............................................................................................................................................ 37

Glass Blade:.................................................................................................................................................. 38

Warranty

PRO Scientific Inc. warrants this Homogenizer to be free from defects in materials or workmanship under normal use for

a period not to exceed twenty-four (24) months from receipt. This warranty does not include normal wear from use; it

doesn’t apply to any instrument or part which has been altered nor any instrument which has been damaged through

accident, negligence, misuse, abuse, or failure to follow operating instructions, as well as the use of electric currents or

circuits other than those specified on the plate affixed to the instrument.

Liability is limited to repair or replacement of the unit at PRO Scientific’s discretion. This warranty is in lieu of all other

warranties either expressed or implied.

Claims against this warranty must be made by first contacting the PRO Scientific Service Department at phone# 203-267-

4600, toll-free 800-5-THE-PRO (800-584-3776) or email sales@proscientific.com. At that time the method for remedy

and service will be determined. Under no circumstances shall a unit be returned to PRO Scientific without first obtaining

a Return Authorization (RA) Number. The RA number must be clearly visible on the return-shipping label. The RA

number serves as identification of this unit once it arrives at the PRO Scientific Service Department.

Claims for part shortages or shipping damage in transit must be reported within ten (10) working days from receipt of

the unit. Such claims made after this time will not be honored. PRO Scientific reserves the right to change, alter, modify

or improve any of its instruments without any obligation to make corresponding changes to any instrument previously

sold or shipped. The foregoing obligations are in lieu of all other obligations and liabilities, including negligence, and all

warranties, of merchantability or otherwise, expressed or implied in fact or by law, and state our entire and exclusive

liability and buyer’s exclusive remedy for any claim or damages in connection with the sale or furnishing of goods or

parts.

Repair Policy/Instructions

NOTE: Please follow the below instructions when in need of returning a unit/item for repair to the PRO Scientific Service

Department. The unit/item will not be accepted by the PRO Scientific Service Department without first following these

instructions.

1) Call or email the PRO Scientific Service Department to obtain a Return Authorization Number (RA#),

decontamination form and additional instructions. Phone number: 203-267-4600, toll-free: 800-5-THE-PRO (800-

584-3776), email: sales@proscientific.com

2) Package unit/item in an approved shipping container.

3) Complete and sign both Return Authorization form and decontamination form. Place copies of both inside the

shipping box.

4) Write the RA# on the outside of the shipping box.

5) Ship the unit/item to the following address:

PRO Scientific Inc.

Service Department

Attn: RA#

99 Willenbrock Road

Oxford, CT 06478 USA

6) PRO Scientific will repair the unit/item in most cases within 48 hours after receiving it.

Bio-Gen PRO200 Homogenizer Motor Unit

Specifications:

Dimensions:

2.15"W x 7.875"H x 1.98"D (5.4 x 20.0 x 5.03cm)

Weight:

1.4lb (0.6kg)

Speed Range:

5,000 to 35,000 rpm (115v)

5,000 to 33,000 rpm (220v)

Wattage:

144W

Voltage:

120v/ 220v, 50/60hz

Current:

1.2 amps (115v)

0.6 amps (220v)

Sample Volume Range:

0.03ml to 1L

Noise Rating:

68dB

Speed Control:

Analog, variable speed, separate on/off switch

Certification:

, , (115v)

, (220v)

Description:

The Bio-Gen PRO200 Homogenizer is a high-speed dispersing and emulsifying apparatus for processing

flowable or liquid media. The PRO200 is available in either 120v or 220v with a variable speed range from

5,000 to 35,000 rpm or 5,000 to 33,000 rpm respectively. A separate ON/OFF switch conveniently allows for

the slide switch speed control to remain at your ideal homogenizing speed. The optional PRO200 stand

assembly consists of an 8 ¼” x 7” support base with a matted surface plate, a 23 1/2" support post, and a motor

support holder and a post stop to set homogenizing height as well as prevent accidental dropping of the motor

unit during use.

Bio-Gen PRO200 Motor Unit Contents:

•Motor unit with built-in speed control and separate on/off switch.

•Instruction manual.

•Tool kit. (Includes: safety clip, 1/4" hex key, screw driver)

Accessories:

Item No.

Description

80-20000

Bio-Gen PRO200 Homogenizer Stand Assembly: 8 ¼” x 7” vinyl padded base, 23 ½” post, and

motor holder

Bio-Gen PRO200 Operating Instructions:

1) Assembly of the optional motor unit and stand p/n 80-20000 (If using without stand assembly begin with step

#2)

Figure 1. L-R, explosion drawing of p/n 80-20000 & p/n 80-20000

2) Check that the voltage quoted on the motor unit’s type plate agrees with the available main voltage. Variations

of +/- 10% are permissible.

3) After all of the above assembly operations have been completed and the electrical connections checked, a test

run of the motor unit can be made. Do not use any generators /attachments at this time.

**CAUTION**

RUNNING A GENERATOR OR CHAMBER ASSEMBLY WITHOUT LIQUID MEDIA CAN

CAUSE DAMAGE TO THE BEARINGS, UNLESS THE LOWER BEARING OF THE

GENERATOR HAS BEEN REPLACED WITH A SEALED AND SHIELDED STAINLESS

STEEL BEARING.

WHEN USING THE MULTI-GEN 7XL PROBES IT IS NOT RECOMMENDED RUNNING

AT MORE THAN HALF SPEED. (16,000RPM)

4) Turn the On/Off switch to the ON position.

5) The speed is controlled by the slide switch on the face of the motor unit. The PRO200 has a gradually increasing

speed control which relates approximately to the following segments:

•5,000 to 8,000 rpm

•9,000 to 11,000 rpm

•12,000 to 17,000 rpm

•18,000 to 24,000 rpm

•25,000 to 35,000 rpm (115v) or 25,000 to 33,000 rpm (220v)

Care and Handling:

Please unpack the apparatus carefully and check that it is not damaged. It is important that any damage that

occurred in transport is detected at the time of unpacking. If you do find such damage, the carrier must be notified

immediately.

Maintenance & Service:

1. The homogenizer should be given the care normally required for any electrical appliance.

2. Avoid wetting or unnecessary exposure to fumes.

3. The finish can be washed with water and soap or detergents, using a cloth or sponge.

a. Do not allow water to get inside the unit.

b. Allow drying before using it.

4. When necessary to replace motor unit brushes;

a. Remove pair of black caps from either side of Bio-Gen PRO200 motor unit

b. Remove brush assembly

c. Replace with p/n 01-31292 (must replace entire pair)

d. Replace black caps

e. Run in brushes

i. Let the Bio-Gen PRO200 run at lowest speed for five minutes

Environmental Conditions:

Non-Operating Storage:

Temperature: -20 to 65 deg. C (-4 to 149 deg. F)

Humidity: 20% to 85% RH, non-condensing

Operating Conditions:

Temperature: 18 to 33 deg. C (64 to 91 deg. F)

Humidity: 20% to 85 % RH, non-condensing

Altitude: 0 to 6,562 ft. (2000 M) above sea level

Installation Category II and Pollution Degree 2 in accordance with IEC 664.

Safety

1) Never attempt to hold the lower end of the generator while the generator is attached to the motor.

2) Over tightening the rotor knife onto the rotor shaft can result in breaking the shaft and/or distortion of the

rotor knife.

3) Any servicing of the homogenizer motor unit, except brush replacement, should be performed by the PRO

Scientific Service Department.

4) The use of any accessories or attachments other than those supplied by the manufacturer may be hazardous

and voids all warranties.

5) The motor unit is supplied with sealed ball bearings and requires no additional lubrication. Any additional

lubrication to the motor can result in bearing and/or motor failure.

6) Running a generator or chamber assembly without liquid media can cause damage to the bearings and

consequently damage the generator.

Generators/Sealed Chambers Recommended for use on Bio-Gen PRO200:

GENERATOR

DIAMETER x

LENGTH

TYPE

COMPATIBLE

MODELS

TUBE, BEAKER,

CONTAINER SIZE

5mm

5mm x 75mm

Flat bottom

All models

0.5ml, 1.5ml, 2.0ml

tubes

(5mm generator for

sample vols.

<0.4ml)

7mm

7mm x 75mm

Saw Tooth

All models

1.5ml, 2.0ml, 5.0ml

tubes

7mm x 95mm

Saw Tooth

All models

1.5ml, 2.0ml, 5.0ml,

10ml tubes

7mm x 120mm

Saw Tooth

All models

10ml, 15ml tubes

10mm

10mm x 105mm

Saw Tooth

All models

10ml,50ml tubes

10mm x 115mm

Saw Tooth

All models

10ml, 15ml, 50ml

tubes

10mm x 150mm

Saw Tooth

All models

15ml tubes

20mm

20mm x 105mm

Saw Tooth

All models

50ml tubes, small

beakers

20mm x 115mm

Saw Tooth

All models

50ml tubes, small

beakers

PRO ST (Sealed Tube) Series

Item No.

Description

Treatable

Vol. (ml)

ST-2

15-32002

1.5ml/2ml Assembly

w/ 5mm Generator

0.2 - 1.0

ST-5

15-32005

5ml Assembly

w/ 5mm Generator

0.5 - 3.0

ST-10

15-32010

16ml Assembly

w/ 7mm Generator

2.0 - 10

ST-15

15-32015

19ml Assembly

w/ 7mm Generator

5.0 - 11

ST-50-10

15-32050-10

50ml Assembly

w/ 10mm Generator

5.0 - 40

ST-50-20

15-32050-20

50ml Assembly

w/ 20mm Generator

5.0 - 25

PRO Glass Chamber Assemblies

Item No.

Description

Treatable

Vol. (ml)

15-19473

473ml Chamber Assembly

w/ 2" Dia. Blade

50 - 150

15-19946

946ml Chamber Assembly

100 - 800

w/ 2" Dia. Blade

15-12473-20

473ml Chamber Assembly

w/ 20mm Generator

150 - 300

PRO Stainless Steel Chamber Assemblies

Item No.

Description

Treatable

Vol. (ml)

15-09070

70ml Chamber Assembly

w/ 1" Dia. Blade

10 - 60

15-09600

600ml Chamber Assembly

w/ 2" Dia. Blade

100 - 500

15-02070-10

70ml Chamber Assembly

w/ 10mm Generator

20 - 60

15-02070-20

70ml Chamber Assembly

w/ 20mm Generator

20 - 60

PRO Stainless Multi-Gen 7 Generators

Item No.

Description

07-07200

Multi-Gen Motor Unit Adapter

02-070MG-12

Multi-Gen 7 Homogenizer Generators

(12/package)

02-070MG-24

Multi-Gen 7 Homogenizer Generators

(24/package)

02-070MGXL-12

Multi-Gen 7 XL Homogenizer Generators

(12/package)

(See Generators section, page 13, for installation and usage instructions)

**WHEN USING THE MULTI-GEN 7XL PROBES IT IS NOT RECOMMENDED RUNNING AT MORE

THAN HALF SPEED. (16,000RPM) IF YOUR SAMPLE/APPLICATION REQUIRES SUCH, PLEASE

CONTACT A CUSTOMER SERVICE TECHNICIAN AT PRO SCIENTIFIC.**

PRO250 Homogenizer Motor Unit

Specifications:

Dimensions:

2.75"W x 9"H x 2.75"D (6.9 x 22.8 x 6.9cm)

Weight:

3.2lb (1.4kg)

Speed range:

5,000 to 30,000 rpm

Wattage:

576W

Voltage:

120v/220v, 50/60hz

Current:

4.8 amps (115v)

2.6 amps (220v)

Sample volume range:

0.03ml to 5L

Noise rating:

72dB

Speed control:

Variable speed, separate on/off switch

Digital ready (models 01-01250C and 01-02250C only)

Certification:

(115v) , (220v)

Description:

The PRO250/PRO250C homogenizer is a hand-held or optional post-mounted 576 watt homogenizer with variable speed

from 10,000 to 30,000 rpm. A separate ON/OFF switch conveniently allows for the speed control dial to remain at your

ideal homogenizing speed. The PRO250 Homogenizer is designed to homogenize, emulsify, blend and mix organic and

inorganic materials in a liquid/liquid, liquid/solid, or solid/solid state. PRO250C model units are compatible with

external digital control speed control boxes.

There are two optional stand assemblies available for use with the PRO250 Homogenizer a U-shaped base or a small

footprint base. Both stands include a 24" (61cm) vertical support post, heavy duty clamp, and cross rod.

PRO250 Motor Unit Contents:

•Motor unit with built-in speed control, separate on/off switch

•Instruction manual

•Appropriate power cord set

•Tool kit (Includes: safety clip, 1/4" hex key, screw driver)

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