Pro-gard Products LLC. P1000 Pro-Cell Manual de usuario

STRONG

RELIABLE

SECURE

INSTALLATION GUIDE

P1000 PRO-CELL

2015

DODGE CHARGER

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I. Refer to the diagram on the last page of these instructions to verify all parts were received.

II. The following tools will be required to complete the installation.

A. 1/4” or 3/8” drive ratchet with 3/8”, 7/16”, 7mm, 10mm, 18mm, socket

B. 3/16” Allen key

C. 1-1/2” Hole saw

D. Drill with 3/8” Socket

E. T15 Torx Driver

III. Read all instructions carefully before starting the assembly process.

Caution: Locate all Wiring, Fuel Lines, Brake Lines, and/or Cooling Lines before drilling holes or installing Fasteners.

IV. Removing the OEM Trim Panels

A. Remove B-pillar trim on the Driver and Passenger-side. These will be reinstalled after

bracket installation. Note: From the head liner down the trim is held in place by

snap fasteners but the top of the trim panel is held in place with a screw. Pull head liner

down and away from the trim panel and use a T15 torx driver to remove the screw.

(See Fig. 1)

B. Remove the Rear Door Scuff Plates on the

Driver and Passenger-side. These will be

reinstalled after the ABS Floor Pan Installation.

(See Fig. 2)

THESE COMPONENTS ARE REQUIRED

TO INSTALL THE PRO-GARD PRO-CELL SYSTEM

S56C11 Seat

4P1000 Pro-Cell Partition 4S56C11 Seat Kit 3P5615 Divider

4K56C11 Partition Kit

FP56C11 Floor Pan

WB56C11 WB & DP

Fig. 2

PASSENGER SIDE SHOWN

REAR DOOR

SCUFF PLATE

Fig. 1

PASSENGER SIDE SHOWN

B-PILLAR TRIM

V. Removing the OEM Seat

A. Begin by lifting the lower seat cushion out from the rubber grommets

 intheoor.Oncetheseatisfreeremovefromthevehicle(SeeFig.3).

B. Remove the seat belts by removing the OEM nuts from their mounting

studs. Do not remove the shoulder straps anchored at each side of the

vehicle.

C. Remove the OEM seat back cushion by removing two 18mm nuts from

the lower mounting brackets near the seat belt mounting studs. Using a

screwdriver and depressing from above, release the OEM spring locking

tabs located on the top outer corners of the seat. (See Fig. 4)

D. With the seat removed, the OEM child restraint loops are exposed.

Remove the child restraint loops or bend them downward toward the

 oor.Note: This is necessary for the Pro-gard Seat to t properly in position.

VI. Installing the ABS Floor Pan

A. Place the ABS Floor Pan in the vehicle, making sure that

there are no objects underneath of it. Insure that the Floor

Pan is all the way back and down against the rear seat area.

Note: The oor pan does not cover the OEM seat grommets.

Note: Floor pan may require securing to vehicle near “B” pillar

with screws

B. Reinstall the OEM Rear Door Scuff Plates on the Driver

and Passenger-side. (See Fig. 5)

Note: The Door Scuff Trim Plates go on top of the ABS Floor Pan.

Note: Minor Trimming to the lower portion of the Door Scuff trim may be required.

Note: For a more secure t, a screw where the door scuff trim and the “B” pillar

trim overlap may be required.

VII. Installing the ABS Transport Seat

A. Mount the Seat Locating Tabs (3S5601) to the bottom of the ABS

Seat using the supplied bolts (3X03) and the lock nuts (3X03).

(See Fig. 6)

B. Attach the (3P214) Divider Mounting Brackets using the supplied bolts (3X36) and whiz nuts

(3X16Z), before installing the seat in to the vehicle. (See Fig. 6)

Note: The at side of the bracket should face the driver’s side, the divider will mount at against it.

C. Place the seat in the vehicle. Make sure the locating tabs slide into the OEM seat grommets in the

 oorofvehicle.Theseatwilllapoverthebackedgeoftheoorpan.

D. The seat has a seat belt relief notches at each side. Position the seat belt straps in each relief, insuring

the seat belt has free travel through out it’s cycle.

Fig. 3

DRIVER SIDE SHOWN

REAR SEAT

LOWER CUSHION

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Fig. 4

OEM REAR SEAT

LOCKING TAB

PASSENGER SIDE SHOWN

REAR SCUFF PLATE

Fig. 5

ABS FLOOR PAN

A. Prep. seat belt assemblies at this point by removing the plastic “Sheath” around

base of each set of belts, and by removing the brass washer holding the center belts together

at the mounting plate.

 B.Inserttheseatbelts,mountinglugsrst,throughtherubberseatbelt

grommets. Pass the seat belt lug through the slot in the seat belt cover

plate and install the rubber grommet into the slot of the cover plate.

Slide the cover plate/grommet assembly up the belt towards the buckles.

(See Fig. 7)

C. Insert the seat belt lug through the hole in the seat and reattach to OEM mounting stud with

OEM nut. Radially orient and tighten with 18mm socket wrench. Slide cover plate and

grommet assembly down the belt and into the recess in the seat. Radially

orient and secure using the (3X72) Phillips truss head screws.

IX. B-Pillar Bracket Installation

A. Place the Passenger B-pillar bracket (3PRT5611-01P)

against the B-pillar face (See Fig. 8).

 C.OrientatetheB-pillarbracketsothebottomtabts

into the “T” slot on the B-pillar and the formed

edges wrap around the B-pillar. Using the supplied

Self-Drilling screws (3X162) secure the B-pillar.

X. Drilling B-pillar Trim Panel

A. Remove the sound insulation located inside the

E. Secure the outside front corners of the seat by

using the supplied 5/8” long self-tapping screws

 (3X177)andnishwashers(3X78)ateach 

end of the seat near the C-pillar trim using

the pre-drilled holes provided in the seat.

Note: The gas tank is under the rear seat in this vehicle. Use pre-

drilled locations and supplied hardware only!

Caution: Locate all Wiring, Fuel Lines, Brake Lines, and/or

Cooling, Lines before drilling holes or installing Fasterners.

F. Use seven 1-1/2” long (3X77) self-tapping screws

 and(3X78)nishwasherstosecurethemiddlefront

(2) and top rear (5) of the seat using pre-drilled

holes provided in the seat.

VIII. Installing the OEM Seatbelts and ABS Cover Plates.

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VEHICLE B-PILLAR

Fig. 6

PASSENGER SIDE SHOWN

3P214

3X36

3S5601

3X16Z

3X36

3X162

3PRT5611-01D

3X162

T-Slot

Fig. 8

PASSENGER SIDE SHOWN

Fig. 7

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Passenger-side trim panel, carfully align the Template

per their included instructions. Using a 1” Hole Saw

drill the clearance holes as marked on the template.

Replacment of sound insulation is optional.

B. Replace the trim panel, insureing that the standoff’s

protrude through the panel.

XI. Installing Partion Mounting Plate

A. Attach the Passenger-side Mounting Plate

(3PRT5611-02P) using the supplied 5/16-18 x 3/4”

Button head screws (3X149) to the standoff’s protruding

through the B-pillar trim (See Fig. 9). Hand tighten only.

XII. Installing Center Hump Mount Bracket

A. Insure that the OEM center consle is removed.

B. Install the Center Hump Mount Bracket (3PRT5611-03)

using the OEM console mount tabs, secure with the

included Screws (3X162). (See Fig. 10)

XIII. Installing the Partition

STANDOFFS

3PRT5611-01P

3X149

B-PILLAR TRIM

A. Insert the partition into the vehicle, lift and position the

partition so that it alines with the Partition Mounting Plate,

and Center Support Bracket. Secure the Partition using the

supplied 1/4-20 x 3/4” Carriage Bolts (3X36) and 1/4-20

Whiz nuts (3X16Z) Hand tighten only.

B. Level the partition by placing a torpedo level on the hem

at the bottom front side of the partition. Raise the center

of the partition slightly above level as the brackets will

 settleintotheoorcoveringintime.Tightenthetwobolts

through the top of the Center Support racket. Check for level.

Tighten all fasterners.

XIV. Installing the Lower Extension Panel

A. Place the Panel against the back side parttion alinging the mounting

holes. Secure with carriage bolts 3X36 and nuts 3X16Z four places.

XV. Installing the Center Divider.

A. Assemble vent plate over 3 large diameter air holes. Use (blk ABS)

spacers between plate and center divider. Secure using the long,

 Philipsheadscrews,blackwhiznuts,andblackcaps.(Seeg.11)

Fig. 10

3PRT5611-03

3X162 (4)

FIG. 11

Fig. 9

PASSENGER SIDE SHOWN

B. Insert the center divider from the passenger side of the vehicle. Be sure to start with the tail of the

divider, aimed toward the rear window and speaker deck area. Once you have inserted the divider,

press the divider against the seat mount brackets, and then to the partition tabs Mark all mounting

hole locations on the divider with a felt tip marker then remove the divider for drilling or drill in

place if desired.

C. Once you’ve installed the divider, mount the divider deck bracket in place. Slide the T-bracket under

the divider tail. Position the T-bracket where desired and use the (3X110) self-tapping screws to

fasten the bracket into the speaker deck (See Fig. 12).

D. Use the existing holes and slots on the bracket as a template,

and drill holes to secure each area using the 3X61 carriage

bolts and the 3X16Z whiz nuts.

XVI. Air Bag wing Installation

A. The Filler Wings and their mounting hardware are packed

in separate box marked Wing Kit. Install the Filler Wings

according to thier included Install Instrutions. (See Fig. 1)

XVII. Door Panel Instalation.

A. The Door Panels and their mounting hardware are packed

in separate box marked DP5611 . Install the Door Panels

according to thier included Install Instrutions. (See Fig. 14)

XVIII. Window Barrier Instalation

A. The Window Barriers and their mounting hardware are packed

in separate box marked WB56C11. Install the Window Barriers

according to thier included Install Instrutions. (See Fig. 14)

XVI. Finalize Instalation

 A.Audittheoverallinstallationfortandfunctionofallcomponents.

 Oncesatised,insureallfastenersaretight.

B. Instalation is now complete

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800.480.6680

FIG. 12

FIG. 14

FIG. 13

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PARTS LIST

DESCRIPTION

PART NUMBER

QTY

ITEM

PARTITION ASSEMBLYVARIES11

MOUNT BRACKET - DRV, B-PILLAR3PRT5611-01D

MOUNT BRACKET - PASS, B-PILLAR3PRT5611-01P13

PARTION MOUNTING PLATE - DRV3PRT56611-02D14

PARTION MOUNTING PLATE - PASS3PRT5611-02P

SLF DRILL SCREW, #14 x 3/4"

3X167106

BHCS, 5/16-18 x 3/4"3X1496

WHIZ NUT - LARGE , 1/4-20

3X16Z158

CARRIAGE BOLT, 1/4-20 x 3/4"

3X3639

CENTER DIVIDER, 3/8" POLYCARBONATE3P5611-D

LOWER EXTENSION PANEL - FULL WIDTH3SP5611-01111

ABS FLOOR PANFP56C06

ABS TRANSPORT SEATTT56C06113

BRACKET - DIVIDER, MOUNTING3P214314

MOUNTING TAB - SEAT3P56012

VENT PLATE - DIVIDER3P8010116

SPACER - BLK PLASTIC, 3/8"4G5070PI

417

WHIZ NUT, 1/4-20 BLK GR8

3X16418

PHTS, BLK 1/4-20 X 1 1/2"

3X07419

DRAIN PLUG3S601

1/4-20 x 3/4" CARRAIGE BOLT

3X61121

ABS DOOR PANEL, PASSENGERDP56C11P

ABS DOOR PANEL DRIVERDP56C11D123

WINDOW BARRIER, PASSENGERWB56C11-01P124

WINDOW BARRIER, DRIVERWB56C11-01D

777

888

444

66666

1414

2121

1919

1818

PARTS LIST

DESCRIPTION

PART NUMBER

QTY

ITEM

PARTITION ASSEMBLYVARIES11

MOUNT BRACKET - PASS, B-PILLAR3PRT5611-01P

MOUNT PLATE - PASS, SHEETMETAL3PRT5611-02P13

SUPPORT BRACKET, CENTER3PRT56611-0314

SLF DRILL SCREW #14 x 1"3X110

SLF DRILL SCREW, #14 x 3/4"

3X167106

BHCS, 5/16-18 x 3/4"3X1496

WHIZ NUT - LARGE , 1/4-20

3X16Z158

CARRIAGE BOLT, 1/4-20 x 3/4"

3X3639

CENTER DIVIDER, 3/8" POLYCARBONATE3P5611-D

LOWER EXTENSION PANEL - PRO-CELL3SP5611-03111

ABS FLOOR PANFP56C06

ABS TRANSPORT SEATTT56C06113

BRACKET - DIVIDER, MOUNTING3P214314

MOUNTING TAB - SEAT3P56012

VENT PLATE - DIVIDER3P8010116

SPACER - BLK PLASTIC, 3/8"4G5070PI

417

WHIZ NUT, 1/4-20 BLK GR8

3X16418

PHTS, BLK 1/4-20 X 1 1/2"

3X07419

DRAIN PLUG3S601

1/4-20 x 3/4" CARRAIGE BOLT

3X61121

ABS DOOR PANEL, PASSENGERDP56C11P

ABS DOOR PANEL DRIVERDP56C11D123

WINDOW BARRIER, PASSENGERWB56C11-01P124

WINDOW BARRIER, DRIVERWB56C11-01D

WING KIT

W5611-A/W5611-R

226

3P5615

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