Prinzen SPEEDPACK Series Manual de usuario

SERVICE MANUAL

SPEEDPACK

Prinzen B.V.

Weverij 18

7122 MS AALTEN

P.O. Box 85

7120 AB AALTEN

NEDERLAND

Phone: +31(0) 543 490060

Fax: +31(0) 543 476205

e mail: service@prinzen.com

Website: www.prinzen.com

TABLE OF CONTENTS

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TABLE OF CONTENTS

CHAPTER BOOK

INTRODUCTION I

1 SAFETY I

2 INSTALLATION I

3 COMPONENT ADJUSTMENTS I

4 PACKER I

5 TRAY DENESTER I

6 CURVE CONVEYOR I

7 TRAY CONVEYOR I

8 OUTFEED CONVEYOR I

9 TRAY STACKER I

TABLE OF CONTENTS

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INDEX

INTRODUCTION ................................................................................................................................................7

LIABILITY ............................................................................................................................................... 9

GENERAL............................................................................................................................................... 9

COPYRIGHT ........................................................................................................................................... 9

GENERAL............................................................................................................................................. 10

SAFETY REGULATIONS.......................................................................................................................... 10

LEGAL REGULATIONS............................................................................................................................ 10

HOW TO USE THIS MANUAL? ................................................................................................................. 11

WHO SHOULD USE THIS MANUAL? ......................................................................................................... 11

MANUAL INFORMATION ......................................................................................................................... 11

SERIAL NUMBER................................................................................................................................... 11

SYMBOLS ............................................................................................................................................ 12

ADDRESS PRINZEN............................................................................................................................... 12

1. SAFETY..................................................................................................................................................13

GENERAL............................................................................................................................................. 14

SAFETY REGULATIONS.......................................................................................................................... 15

SAFETY PROVISIONS ............................................................................................................................ 17

EMERGENCY STOP BUTTON................................................................................................................................................................... 17

LOCKABLE DOOR .................................................................................................................................................................................. 17

PROTECTIVE COVER.............................................................................................................................................................................. 18

SAFETY SWITCH.................................................................................................................................................................................... 18

SAFETY INSPECTION PROCEDURE ......................................................................................................... 19

WARNING LABELS................................................................................................................................. 20

2. INSTALLATION .....................................................................................................................................23

SAFETY REGULATIONS.......................................................................................................................... 24

TRANSPORT......................................................................................................................................... 24

STORAGE ............................................................................................................................................ 24

ASSEMBLY AND INSTALLATION............................................................................................................... 24

PREPARATION...................................................................................................................................... 25

FACILITIES........................................................................................................................................... 25

INSTALLATION DATA ............................................................................................................................. 26

INSTALLATION...................................................................................................................................... 27

SAFETY REGULATIONS.......................................................................................................................... 27

PACKER ................................................................................................................................................................................................ 27

TRAY DENESTER ................................................................................................................................................................................... 28

TRAY STACKER..................................................................................................................................................................................... 30

ELECTRICAL CONNECTION TRAY STACKER TO PACKER......................................................................................................................... 31

POWER SUPPLY SPEEDPACK .................................................................................................................................................................. 34

POWER SUPPLY 3~ +N+ PE.......................................................................................................................................................................... 35

POWER SUPPLY 1~ +N+ PE.......................................................................................................................................................................... 36

CONNECTION EGG COLLECTING CONVEYOR.......................................................................................................................................... 37

TESTING SAFETY DEVICES..................................................................................................................................................................... 38

DISASSEMBLY...................................................................................................................................... 39

ENVIRONMENT CONSEQUENCES............................................................................................................ 39

3. COMPONENT ADJUSTMENTS............................................................................................................41

GENERAL ADJUSTMENTS...................................................................................................................... 42

SAFETY REGULATIONS.......................................................................................................................... 42

PROXIMITY SWITCHES........................................................................................................................................................................... 42

PHOTO SWITCHES.................................................................................................................................................................................. 43

PD30 DIFFUSE REFLECTIVE ........................................................................................................................................................................... 43

PD30 RETRO REFLECTIVE ............................................................................................................................................................................. 43

PD30 THROUGH-BEAM.................................................................................................................................................................................. 44

FREQUENCY INVERTERS........................................................................................................................................................................ 45

POWER SUPPLIES................................................................................................................................................................................... 46

TABLE OF CONTENTS

Page 6 of 91 SERVICE MANUAL SPEEDPACK SM-SPEEDPACK-01-E/04-2011

4. PACKER.................................................................................................................................................47

DESCRIPTION PACKER.......................................................................................................................... 48

ADJUSTMENTS PACKER ........................................................................................................................ 53

STOP POSITION EGG CHAIN.................................................................................................................................................................... 53

SYNCHRONIZING GRIPPER TRANSPORT TO ROLLER TRACK.................................................................................................................... 54

DOUBLE EGG IN GRIPPER SENSOR.......................................................................................................................................................... 55

START TRAY CONVEYOR SENSOR.......................................................................................................................................................... 55

MAIN DRIVE CHAIN TENSION................................................................................................................................................................. 56

INFEED CONVEYOR DRIVE CHAIN TENSION ........................................................................................................................................... 56

INFEED BELT TENSION .......................................................................................................................................................................... 57

GRIPPER TRANSPORT CHAIN TENSION ................................................................................................................................................... 58

5. TRAY DENESTER .................................................................................................................................59

DESCRIPTION TRAY DENESTER.............................................................................................................. 60

ADJUSTMENTS TRAY DENESTER............................................................................................................ 65

BUNKER ADJUSTMENT .......................................................................................................................................................................... 65

TRAY GUIDE ADJUSTMENT.................................................................................................................................................................... 65

TRAY LIFT ADJUSTMENT ....................................................................................................................................................................... 66

DENESTER SEQUENCE ........................................................................................................................................................................... 67

GRIPPER ADJUSTMENT .......................................................................................................................................................................... 68

LOWER GRIPPER ADJUSTMENT........................................................................................................................................................................ 69

UPPER GRIPPER ADJUSTMENT ........................................................................................................................................................................ 69

6. CURVE CONVEYOR .............................................................................................................................71

DESCRIPTION CURVE CONVEYOR .......................................................................................................... 72

ADJUSTMENTS CURVE CONVEYOR......................................................................................................... 73

BELT TENSION....................................................................................................................................................................................... 73

7. TRAY CONVEYOR ................................................................................................................................75

DESCRIPTION TRAY CONVEYOR............................................................................................................. 76

ADJUSTMENTS TRAY CONVEYOR........................................................................................................... 78

STOP POSITION TRAY CONVEYOR.......................................................................................................................................................... 78

TRAY DETECTION.................................................................................................................................................................................. 79

TRAY CONVEYOR TENSION ................................................................................................................................................................... 80

8. OUTFEED CONVEYOR.........................................................................................................................81

DESCRIPTION OUTFEED CONVEYOR....................................................................................................... 82

ADJUSTMENTS OUTFEED CONVEYOR..................................................................................................... 84

BELT TENSION....................................................................................................................................................................................... 84

9. TRAY STRACKER.................................................................................................................................85

DESCRIPTION TRAY STACKER................................................................................................................ 86

ADJUSTMENTS TRAY STACKER.............................................................................................................. 90

SAFETY SLIPPING CLUTCH..................................................................................................................................................................... 90

LEVEL GRIPPERS ................................................................................................................................................................................... 91

INTRODUCTION

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INTRODUCTION

Page 8 of 91 SERVICE MANUAL SPEEDPACK SM-SPEEDPACK-01-E/04-2011

CAUTION:

This manual must be read by each person, before that person adjusts the machine.

Using this service manual is at your own risk.

Prinzen cannot be held responsible for any consequential damages to the system

caused after using this service manual.

ATTENCION:

Cualquier persona que ajusta esta máquina, debe leer este manual de manejo antes

de ajustar.

El uso de este manual de manejo es por su propio riesgo.

Prinzen no puede ser responsible por daños al sistema a causa del uso de este

manual de manejo.

ATTENTION:

Chacun qui règle cette machine doit lire le manuel en avant.

L‟usage de ce manuel est à ses propres risques et périls .

Prinzen n‟est pas responsable pour dommages sur le système à cause d‟user de

manuel.

VORSICHT:

Jeder, der diese Maschine einstellen soll, muß vorher diese Hinweise lesen.

Benutzung dieser Hinweise ist auf eigene Rechnung und Gefahr.

Prinzen ist nicht verantwortlich für Folgschaden ans System nach Benutzung dieser

Hinweise.

ATTENTIE:

Een ieder, die deze machine afstelt dient vooraf deze handleiding te lezen.

Gebruik van deze service handleiding is voor uw eigen risico.

Prinzen kan niet verantwoordelijk worden gesteld voor enige schade aan het

systeem veroorzaakt door het gebruiken van deze service handleiding.

INTRODUCTION

SM-SPEEDPACK-01-E/04-2011 SERVICE MANUAL SPEEDPACK Page 9 of 91

LIABILITY

Prinzen BV cannot be held responsible for any costs, damage or personal injury if its system is not

used in accordance with the instructions as described in this manual.

The information provided in this manual is valid for the standard design of the system. Parts of your

system may differ from this standard design.

Since Prinzen BV is constantly improving its systems it may be possible that there are small

differences between your system and this manual.

Though this manual has been put together with the utmost care, Prinzen BV cannot accept any

responsibility for costs, damage or personal injury arising from any fault and/or incompleteness in the

content of this document.

GENERAL

This manual is intended to be used by service engineers of Prinzen and its official dealers. It contains

important information concerning safety and adjustment of the Prinzen BV system. For uncomplicated

functioning of the system, read this manual carefully and adjust according to the directions in this

manual.

Beside the design and the used materials also the correct adjustment of the system has great impact

on the functioning, the life span and the operational costs of the system.

This manual will help you to gain knowledge for correct adjustment of the system.

A Prinzen BV system meets the demands, mentioned in the European machine guideline (CE).

Prinzen BV ©

This document contains confidential information and information protected by

document to third parties, or the use thereof is only permitted after express

written permission of Prinzen BV.

All rights rest with Prinzen BV, Aalten, The Netherlands.

Written by Visser Machine Services.

INTRODUCTION

Page 10 of 91 SERVICE MANUAL SPEEDPACK SM-SPEEDPACK-01-E/04-2011

GENERAL

This manual contains important information concerning:

-Safety

-Installation

-Adjustments

Read and understand this total service manual before starting to adjust the system. Beside this

manual also knowledge about the operating, maintaining and cleaning of the system is necessary for a

safe and correct adjustment of the system. Also read and understand the complete user manual of the

system before starting to adjust it.

Never change the sequence of procedures as described in this manual.

SAFETY REGULATIONS

Before starting to adjust the system first read this chapter and chapter Safety.

LEGAL REGULATIONS

-All safety directions stated in this manual must be observed.

-Along with the safety regulations in this chapter the instructions of the qualified trade

organization of your country must be observed to avoid accidents.

-Before starting to adjust the machine always consult the safety manager of the company to

discuss if a work permit is required for this job.

-All safety devices, installed in the machine by the manufacturer and the indications mentioned

in the manuals are conditions to control the machine safely.

-Technical changes, which influence the safety working of the machine, may only be executed

by the service department of Prinzen.

-Do not change controls, and/or PLC programs, without written permission from Prinzen

because this may affect the safety of the machine.

-Only use genuine Prinzen parts or CE-certified parts for replacement.

-Prinzen cannot be held responsible for any consequential damages to the system or other

installations that were caused by technical changes, unprofessional maintenance and repairs

on our system, which were executed by the dealer or the owner of the system.

-Warranty becomes invalid when consequential damages to the system, caused by technical

changes, unprofessional maintenance and repairs, were executed by the dealer or the owner

of the system.

DANGER!

Failure to obey legal regulations may result in permanent personal injury or death.

ATTENTION!

Failure to obey legal regulations may result in damage to the system.

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