Primes HP-MSM-HB Manual de usuario

Revision 00 EN - 01/2021

HighPower-MSM-HighBrilliance

HP-MSM-HB, HP-MSM-HB 20 kW

LaserDiagnosticsSoftware LDS 2.98

35,0(6

Original Instructions

Revision 00 EN - 01/2021

HP-MSM-HB

35,0(6

IMPORTANT!

READ CAREFULLY BEFORE USE.

KEEP FOR FUTURE USE.

4Revision 00 EN - 01/2021

HP-MSM-HB

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Table of Contents

1 Basic safety instructions 9

2 Symbol explanations 11

3 About this operating manual 12

4 Device description 13

4.1 Device models and options .....................................................................................................13

4.2 Area of Application..................................................................................................................13

4.3 Device Assembly.....................................................................................................................13

4.4 Lever to adjust the magniﬁcation.............................................................................................14

4.5 Measuring principle .................................................................................................................15

4.6 Measurement Range of the HP-MSM-HB ...............................................................................16

4.6.1 Measurement Range of the HP-MSM-HB 10 kW ......................................................16

4.6.2 Measurement Range of the HP-MSM-HB 20 kW ......................................................17

4.7 Magnetic spring ......................................................................................................................17

5 Short overview installation 18

6 Transport 19

7 Installation 20

7.1 Conditions at the installation site .............................................................................................20

7.2 Preparation and mounting position..........................................................................................20

7.3 Manually aligning the HP-MSM-HB .........................................................................................21

7.3.1 Important conditions for the position of the focused laser beam................................21

7.3.2 Mounting the cyclone................................................................................................22

7.3.3 Positioning the pilot laser beam above the cyclone ...................................................23

7.4 Mounting the Fibre Bridge (option)...........................................................................................25

8 Cooling water and compressed air connections 27

8.1 Cooling Circuit System............................................................................................................27

8.1.1 Water quality.............................................................................................................28

8.1.2 Water pressure .........................................................................................................29

8.1.3 Humidity ...................................................................................................................29

8.1.4 Water connections and water ﬂow rate .....................................................................30

8.2 Compressed Air .....................................................................................................................30

9 Electrical connection 31

9.1 Connections............................................................................................................................31

9.2 Pin assignment .......................................................................................................................32

9.2.1 Power supply............................................................................................................32

9.2.2 Inlet external trigger ..................................................................................................32

9.2.3 Outlet internal trigger.................................................................................................32

9.2.4 Outlet internal data-transfer signal.............................................................................32

9.2.5 External Safety Circuit (Interlock) ...............................................................................33

9.3 Connection to the PC and connect power supply ...................................................................33

10 Status LEDs 35

11 Installation and conﬁguration of the LaserDiagnosticsSoftware LDS 36

11.1 System requirements ..............................................................................................................36

11.2 Installing the software..............................................................................................................36

11.3 Ethernet conﬁguration .............................................................................................................37

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11.3.1 Enter IP address .......................................................................................................37

11.3.2 Establishing a connection to PC)...............................................................................38

11.3.3 Changing the standard IP address of the device .......................................................39

11.3.4 Retrieve IP address automatically with DHCP............................................................40

12 Description of the LaserDiagnosticsSoftware LDS 42

12.1 Graphical user interface...........................................................................................................42

12.1.1 The menu bar ...........................................................................................................44

12.1.2 The toolbar ...............................................................................................................45

12.1.3 Menu overview..........................................................................................................46

13 Measurement 49

13.1 Safety instructions...................................................................................................................49

13.2 HP-MSM-HB with 5-fold HP-objective and cyclone.................................................................49

13.3 HP-MSM-HB with Fiber Bridge ...............................................................................................50

13.4 Prepare measurement.............................................................................................................51

13.4.1 Check list measurement settings...............................................................................51

13.4.2 Check list measurement settings...............................................................................51

13.5 Flowchart of a measurement...................................................................................................52

13.5.1 Prepare measurement...............................................................................................52

13.5.2 Set caustic limits.......................................................................................................52

13.5.3 Perform caustic measurement ..................................................................................53

13.6 Perform measurement settings in the LaserDiagnosticsSoftware LDS .....................................54

13.6.1 Sensor parameters (menu Measurement > Sensor parameter)..............................54

13.6.2 Measuring environment (menu Measurement > Environment)................................55

13.6.3 Measurement settings (menu Measurement > Single).............................................56

13.6.4 Caustic settings (menu Measurement > Caustic) ....................................................57

13.6.5 CCD settings (menu Measurement > CCD Settings)..............................................58

13.6.6 Option (advanced user only) (menu Measurement > Option)...................................60

13.6.7 CCD info (menu Measurement > CCD Info)............................................................61

13.6.8 Single measurement (menu Measurement > Single)................................................62

13.6.9 Caustic measurement (menu Measurement > Caustic)...........................................64

14 Troubleshooting 67

14.1 Error during a measurement....................................................................................................67

14.2 No measurement signal at the HP-MSM-HB ...........................................................................67

15 Maintenance and service 67

15.1 Demounting the Measuring Objective......................................................................................68

15.2 Changing the aperture at the Beam entrance ..........................................................................69

15.3 Exchanging the Protective Window in front of the Power Output Aperture...............................70

15.4 Exchanging beam splitter ........................................................................................................71

16 Accessories 72

17 Transport or Storage 73

17.1 Installing the transportation clamp...........................................................................................73

17.2 Draining the cooling circuit of the HP-MSM-HB.......................................................................74

17.3 Sealing the cooling circuit of the HP-MSM-HB ........................................................................74

17.4 Draining the cooling circuit of the PowerLossMonitor ..............................................................75

17.5 Sealing the aperture of the HB objective..................................................................................75

17.6 Packing the device..................................................................................................................76

18 Measures for the product disposal 76

19 Declaration of conformity 77

20 Technical data 78

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21 Dimensions 79

21.1 Dimensions of the HP-MSM-HB..............................................................................................79

21.2 Dimensions of the HP-MSM-HB with ﬁbre bridge....................................................................81

21.3 Dimensions of the HP-MSM-HB 20kW...................................................................................84

21.4 Dimensions of the HP-MSM-HB 20 kW with ﬁbre bridge ........................................................86

22 Appendix A: 88

22.1 Power measurement with the PLM on the HP-MSM-HB .........................................................88

22.2 Measuring pulsed irradiation ...................................................................................................89

22.2.1 Measuring conﬁguration selection .............................................................................91

22.2.2 Inﬂuence of the pulse parameters on the integration time control ..............................91

22.2.3 Examples for triggered measuring mode...................................................................95

22.2.4 Summary ..................................................................................................................96

23 Appendix B: Basis of laser beam diagnosis 97

23.1 Laser beam parameter............................................................................................................97

23.1.1 Rotationally symmetric beams...................................................................................98

23.1.2 Non rotationally symmetric beams ............................................................................99

23.2 Calculation of beam data ......................................................................................................100

23.2.1 Determination of the zero level ................................................................................100

23.2.2 Determination of the beam position.........................................................................101

23.2.3 Radius determination with the 2. moment method of the power density distribution101

23.2.4 Radius determination with the method of the 86% power inclusion .......................102

23.2.5 Further radius deﬁnitions (option).............................................................................103

23.3 Measurement errors ..............................................................................................................104

23.3.1 Error in determining zero level .................................................................................104

23.3.2 Saturating the signal ...............................................................................................104

23.3.3 Errors from incorrect measurement window size .....................................................105

24 Appendix: LaserDIagnosticSoftware LDS 106

24.1 File ........................................................................................................................................107

24.1.1 New (menu File > New)..........................................................................................107

24.1.2 Open (menu File > Open).......................................................................................107

24.1.3 Close/Close all (menu File > Close/Close all).........................................................107

24.1.4 Save (menu File > Save).........................................................................................107

24.1.5 Save as (menu File > Save As)...............................................................................107

24.1.6 Export (menu File > Export)...................................................................................107

24.1.7 Load measurement preferences (menu File > Load measurement preferences)..108

24.1.8 Save measurement preferences (menu File > Save measurement preferences)...108

24.1.9 Protocol (menu File > Protocol).............................................................................108

24.1.10 Print (menu File > Print).........................................................................................108

24.1.11 Print preview (menu File > Print preview)...............................................................108

24.1.12 Recently opened ﬁles (menu File > Recently opened Files)...................................108

24.1.13 Exit (menu File > Exit).............................................................................................108

24.2 Edit .......................................................................................................................................109

24.2.1 Copy (menu Edit > Copy).......................................................................................109

24.2.2 Clear plane (menu Edit > Clear plane)...................................................................109

24.2.3 Clear all planes (menu Edit > Clear all planes).......................................................109

24.2.4 Change user level (menu Edit > Change User Level).............................................109

24.3 Measurement........................................................................................................................109

24.3.1 Measuring environment (menu Measurement > Environment)..............................109

24.3.2 Sensor parameters (menu Measurement > Sensor parameter)............................111

24.3.3 Beam ﬁnd settings (menu Measurement > BeamFind Settings: Beamﬁnd .........111

24.3.4 CCD info (menu Measurement > CCD Info)..........................................................112

24.3.5 CCD settings (menu Measurement > CCD Settings)............................................113

24.3.6 LQM adjustment (menu Measurement > LQM Adjustment)..................................115

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24.3.7 Power measurement (menu Measurement > Power Measurement).....................115

24.3.8 Single (menu Measurement > Single)....................................................................115

24.3.9 Caustic measurement (menu Measurement > Caustic).........................................119

24.3.10 Start adjust mode (menu Measurement > Start Adjust mode)..............................120

24.3.11 Option (advanced user only) (menu Measurement > Option).................................121

24.4 Presentation..........................................................................................................................123

24.4.1 False colors (menu Presentation > False colors)...................................................124

24.4.2 False colors (ﬁltered) (menu Presentation > False colors (ﬁltered)).......................125

24.4.3 Isometry (menu Presentation > Isometry).............................................................125

24.4.4 Isometry 3D (menu Presentation > Isometry 3D) .................................................126

24.4.5 Review 86% or 2. moment (menu Presentation > Review (86%)/(2. moment)) ..127

24.4.6 Caustic (menu Presentation > Caustic) ................................................................128

24.4.7 Raw beam (menu Presentation > Raw-beam) .....................................................132

24.4.8 Symmetry check (menu Presentation > SymmetryCheck)....................................132

24.4.9 Fixed contour lines (menu Presentation > Fixed Contour Lines)...........................134

24.4.10 Variable contour lines (menu Presentation > Variable Contour Lines)...................134

24.4.11 Graphical review (menu Presentation > Graphical Review)...................................137

24.4.12 Systemstate (menu Presentation > Systemstate).................................................137

24.4.13 Evaluation parameter view (menu Presentation > Evaluation Parameter View)....138

24.4.14 Evaluate document (menu Presentation > Evaluate doc)......................................139

24.4.15 Color tables (menu Presentation > Color Tables)..................................................141

24.4.16 Toolbar (Menu Presentation > Toolbar).................................................................141

24.4.17 Position (menu Presentation > Position)...............................................................142

24.4.18 Evaluation (option) (menu Presentation > Evaluation)............................................142

24.5 Communication.....................................................................................................................144

24.5.1 Rescan bus (menu Communication > Rescan bus)..............................................144

24.5.2 Free communication (menu Communication > Free Communication).................144

24.5.3 Scan device list (menu Communication > Scan device list) .................................145

24.6 Script (menu Script) .............................................................................................................146

24.6.1 Editor (menu Script > Editor) ................................................................................146

24.6.2 List (menu Script > List) ........................................................................................146

24.6.3 Python (menu Script > Python) .............................................................................146

25 Appendix D: File formats 147

25.1 File “laserds.ini” – an Example ...............................................................................................147

25.2 Description of the MDF ﬁle format .........................................................................................148

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PRIMES - The Company

PRIMES manufactures measuring devices used to analyze laser beams. These devices are employed for

the diagnostics of high-power lasers ranging from CO2lasers and solid-state lasers to diode lasers. A wave-

length range from infrared through to near UV is covered, offering a wide variety of measuring devices to

determine the following beam parameters:

• Laser power

• Beam dimensions and position of an unfocused beam

• Beam dimensions and position of a focused beam

• Beam quality factor M²

Development, production and calibration of the measuring devices is performed at PRIMES. This guarantees

optimum quality, excellent service, and a short reaction time, providing the basis for us to meet all of our

customers’ requirements quickly and reliably.

PRIMES GmbH

Max-Planck-Str. 2

64319 Pfungstadt

Germany

Tel +49 6157 9878-0

[email protected]

www.primes.de

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1 Basic safety instructions

Intended Use

The HighPower-MSM-HighBrilliance has been designed exclusively for measurements in the beam of high-

power lasers.

Use for any other purpose is considered as not intended and is strictly prohibited. Furthermore, intended use

requires that you observe all information, instructions, safety notes and warning messages in this operating

manual. The speciﬁcations given in chapter x, „Technical Data“, on page y apply. Any given limit values must

be complied with.

If not used as intended, the device or the system in which the device is installed can be damaged or de-

stroyed. In addition, there is an increased risk to health and life. Only use the device in such a way that there

is no risk of injury.

If you still have questions after reading this operating manual, please contact PRIMES or your supplier for

your own safety.

Observing applicable safety regulations

Observe the safety-relevant laws, guidelines, standards and regulations in the current editions published by

the state, standardization organizations, professional associations, etc. In particular, observe the regulations

on laser safety and comply with their requirements.

Necessary safety measures

The device measures direct laser radiation, but does not emit any radiation itself. However, during the mea-

surement the laser beam is directed at the device. This produces scattered or directed reﬂection of the laser

beam (laser class 4). The reﬂected beam is usually not visible.

Protect yourself from direct and reﬂected laser radiation while working with the device by taking the following

measures:

• If the device is moved from its aligned position, increased scattered or directed reﬂection of the laser

beam occurs during measuring operation. Fix the device in such a way that it cannot be moved by unin-

tentional bumping or pulling on the cables.

• Connect the laser control’s safety interlock to the device. Check that the safety interlock will switch off

the laser properly in case of error.

• The numerical aperture of the laser beam must be smaller than 0.11. Otherwise, in the lower measur-

ing positions Laser radiation from the edge of the measuring lens can be reﬂected into the room in an

uncontrolled manner.

• Please wear safety goggles adapted to the power, power density, laser wave length and operating

mode of the laser beam source in use.

• Depending on the laser source, it may be necessary to wear suitable protective clothing or protective

gloves.

• Protect yourself from direct laser radiation, scattered radiation, and beams generated from laser radiation

(by using appropriate shielding walls, for example, or by weakening the radiation to a harmless level).

• Use beam guidance or beam absorber elements that do not emit any hazardous substances when they

come in to contact with laser radiation and that can withstand the beam sufﬁciently.

• Install safety switches and/or emergency safety mechanisms that enable immediate closure of the laser

shutter.

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Necessary safety measures due to magnetic spring with strong permanent magnet

The device contains a magnetic spring made of neodymium magnets (NdFeB magnets) with a very strong

permanent magnet.

DANGER

Danger to life for persons with pacemaker or implanted deﬁbrillator

Magnetic spring rotors consist mainly of neodymium magnets (NdFeB magnets). These can

impair the correct functioning of pacemakers.

If you have a cardiac pacemaker or implanted deﬁbrillator, keep a minimum distance of 1m

from the device.

• Do not bring magnetic parts near the measuring device. Careless handling can lead to serious injuries

(bruises, broken ﬁngers, etc.).

• Please note that magnetic springs can act like tensioned springs. The sliders spring back to their original

position as soon as they are let loose, even if he machine is disconnected from the power supply.

• Keep a safe distance to the magnetic spring with objects that can be damaged by magnetism. These

include, for example, televisions and monitors, credit cards, computers, data carriers, video tapes, me-

chanical watches, hearing aids and loudspeakers.

Employing qualiﬁed personnel

The device may only be operated by qualiﬁed personnel. The qualiﬁed personnel must have been instructed

in the installation and operation of the device and must have a basic understanding of working with high-

power lasers, beam guiding systems and focusing units.

Conversions and modiﬁcations

The device may not be modiﬁed in terms of design or safety without the express consent of the manufactur-

er. The same applies to unauthorized opening, dismantling and repair. The removal of covers is only permit-

ted within the scope of the intended use.

Liability disclaimer

Manufacturer and distributor exclude any liability for damages and injuries which are direct or indirect con-

sequences of using the device not as intended or modifying the device or the associated software without

authorization.

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