PRECISE FLIGHT Pulselite 1210 Manual de usuario

Revision: J February 1, 2007 Page 1

File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC

INSTALLATION

REPORT NO. PPRI-3000

Document Number: 015PMAN0003

Aircraft Serial Number:

STC Number: SA4005NM

SA00701SE

63354 POWELL BUTTE ROAD

BEND, OR 97701

800- 547-2558

Pulselite® Model 1210 / 2405-2A Installation Manual

FAA STC Number SA4005NM

FAA STC Number SA00701SE

NOTICE

These documents must be kept with the Aircraft Records

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION ON THE PRECISE FLIGHT, INC.

(PFI) COMPANY AND ITS RECEIPT OR POSSESSION DOES NOT CONVEY ANY RIGHTS TO

REPORDUCE, DISCLOSE ITS CONTENTS, OR TO MANUFACTURE, USE, OR SELL

ANYTHING IT MAY DESCRIBE. REPORDUCTION, DISCLOSURE, OR USE WITHOUT

SPECIFIC WRITTEN AUTHORIZATION OF PFI IS STRICTLY FORBIDDEN.

Installation Report:

Document Number:

PPRI-3000

015PMAN0003

63354 POWELL BUTTE ROAD

BEND, OR 97701

800- 547-2558

STC SA4005NM, SA00701SE PULSELITE® 1210 INSTALLATION MANUAL

Revision: J February 1, 2007 Page 2

File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC

TABLE OF CONTENTS

Table of Contents ...................................................................................................................... 2

List of Tables ............................................................................................................................. 3

List of Figures............................................................................................................................ 3

Revisions ................................................................................................................................... 4

List of Active Pages ................................................................................................................... 5

1.0 Overview.............................................................................................................................. 6

1.1 Introduction ...................................................................................................................... 6

1.2 Product Description.......................................................................................................... 6

1.2.1 Pulselite Control Unit Specifications .......................................................................... 7

1.3 Installation Overview........................................................................................................ 7

1.4 Pulselite Model 1210 Installation Kit Contents ................................................................. 8

1.4.1 Unpacking and Inspection ......................................................................................... 8

1.5 How to Use This Manual and Read the Drawings............................................................ 8

1.5.1 Notes and Warnings .................................................................................................. 8

1.5.2 List of Abbreviations .................................................................................................. 9

1.5.3 Drawing Interpretation ............................................................................................... 9

1.5.4 Parts Lists................................................................................................................ 10

1.6 Manual Revisions...........................................................................................................10

2.0 Installation Instructions ...................................................................................................... 11

2.1 General .......................................................................................................................... 11

2.2 Installation Approval Basis............................................................................................. 11

2.3 List of Tools.................................................................................................................... 12

2.3.1 List of Supplies ........................................................................................................ 12

2.4 Pulselite Control Unit Installation ................................................................................... 12

2.4.1 Cooling Considerations ........................................................................................... 12

2.4.2 Control Unit Location Considerations ...................................................................... 12

2.4.3 Pulselite Control Unit Installation............................................................................. 13

2.5 Electrical Installation ...................................................................................................... 14

2.5.1 Installation Considerations ...................................................................................... 14

2.5.2 Wiring Considerations ............................................................................................. 14

2.5.3 Control Unit Wiring .................................................................................................. 15

2.6 Switch Installation .......................................................................................................... 16

2.7 Diode Installation............................................................................................................ 17

2.8 Typical Installation Examples......................................................................................... 18

3.0 Testing............................................................................................................................... 20

3.1 Installation Testing ......................................................................................................... 20

3.2 EMI/FRI Testing ............................................................................................................. 20

3.2.1 Test Procedures ...................................................................................................... 21

3.2.2 Testing Conditions................................................................................................... 21

3.2.3 Ground Communications Test................................................................................. 21

3.2.4 Ground Navigation Systems Test ............................................................................ 22

Installation Report:

Document Number:

PPRI-3000

015PMAN0003

63354 POWELL BUTTE ROAD

BEND, OR 97701

800- 547-2558

STC SA4005NM, SA00701SE PULSELITE® 1210 INSTALLATION MANUAL

Revision: J February 1, 2007 Page 3

File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC

3.2.5 Ground Weather Radar Test ................................................................................... 24

3.2.6 Ground Autopilot and Flight Director Test ............................................................... 24

3.2.7 Conclusion...............................................................................................................25

4.0 Documentation .................................................................................................................. 26

5.0 Trouble Shooting Guide.....................................................................................................27

5.1 Pulselite Fails To Operate.............................................................................................. 27

5.2 Additional Technical Assistance..................................................................................... 27

5.3 Return Authorization ...................................................................................................... 27

5.4 Warranty Service............................................................................................................ 27

LIST OF TABLES

Table 1- List of Abbreviations .................................................................................................... 9

Table 2 - Sample Parts List ..................................................................................................... 10

Table 3 - Tools Used ............................................................................................................... 12

Table 4 - Supplies Used .......................................................................................................... 12

Table 5 - Pulselite Wire............................................................................................................ 16

LIST OF FIGURES

Figure 1 - Third Angle Projection Example ................................................................................ 9

Figure 2 - Pulselite Control Unit Dimensions ........................................................................... 13

Figure 3 - Diode Installation..................................................................................................... 17

Figure 4 - Typical Installations ................................................................................................. 19

Figure 5 - Typical Installations ................................................................................................. 19

Figure 6 - Suggested FAA Form 337 Description of Work Statement ..................................... 26

Installation Report:

Document Number:

PPRI-3000

015PMAN0003

63354 POWELL BUTTE ROAD

BEND, OR 97701

800- 547-2558

STC SA4005NM, SA00701SE PULSELITE® 1210 INSTALLATION MANUAL

Revision: J February 1, 2007 Page 4

File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC

REVISIONS

Rev. DESCRIPTION OF CHANGES Author Date Approved

Approved

Date

-Original Release - - - -

A (1) Delete note on mounting location. Change weight

typing error

- - CGL 5/16/1989

B (2) Removed mount bracket from DWG# PL-32478.

Eliminate wire spec. Mil-W-5086

- - CGL 9/18/1989

C (3) Add updated AML dated 3/26/90

Redraw & Renumber DWG# PL-32478 to

000P043M dated 8/29/90

Minor word correction for clarity

Made minor corrections, changed physical DWG#

000P053M to reflect new heatsink design

- - JFP 8/9/1991

D (4) Removed warranty statement

Removed STC & AFM Supplement, Move drawing

data to Appendix A, Include packing list

Changed model number

Changed installation instructions

- - DJT 5/12/1993

E (5) Corrected DWG# 000P023M to show correct diode

placement

- - RPB 5/9/1994

F (6) All pages Revised & Rewritten - - STP 8/27/1996

G (7) Added list of Active Pages, Revised Page numbers.

Added text, added Continued Airworthiness

- - STP 10/28/1996

H (8) Added STC # for Robinson R22 & R44, Added

Robinson R22 & R44 packing list

- - STP 5/26/1999

I (9) Revised AC43.13-1A to -1B. Revised 337

statement.

- - EWL 11/22/1999

J (10) Updated installation document format. Added how

to use manual and drawings section. Added

wiring & switch considerations. Added wiring

examples. Added Pass/Fail blocks to the EMI

RFI testing, Revised COMM. test blocks.

Removed Appendix with packing slip, and

installation drawing. ICA information moved to

PFI document 000PMAN0002.

DJC 02/01/2007 JNS 5/16/2007

Installation Report:

Document Number:

PPRI-3000

015PMAN0003

63354 POWELL BUTTE ROAD

BEND, OR 97701

800- 547-2558

STC SA4005NM, SA00701SE PULSELITE® 1210 INSTALLATION MANUAL

Revision: J February 1, 2007 Page 5

File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC

LIST OF ACTIVE PAGES

ORIGINAL ADDED PAGES

PAGE REV PAGE REV PAGE REV PAGE REV

Installation Report:

Document Number:

PPRI-3000

015PMAN0003

63354 POWELL BUTTE ROAD

BEND, OR 97701

800- 547-2558

STC SA4005NM, SA00701SE PULSELITE® 1210 INSTALLATION MANUAL

Revision: J February 1, 2007 Page 6

File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC

1.0 OVERVIEW

1.1 INTRODUCTION

This manual contains information regarding the physical, mechanical, and electrical characteristics,

as well as installation information pertaining to the Precise Flight Pulselite® Model 1210 / 2405-2A

Control Unit. For maintenance and repair information, contact Precise Flight Inc.

1.2 PRODUCT DESCRIPTION

The Precise Flight Inc. Pulselite® system is a solid-state electrical switching unit that pulses the

aircraft’s existing external lights, such as the Landing, Taxi, Recognition, Logo, or Hover Lights.

The lights are pulsed in variety of patterns at 45 or 90 times per minute to create an illusion of

exaggerated motion. This illusion enhances aircraft recognition in flight, similar to the manner that

the flashing lights on an emergency vehicle do for automobiles.

The Pulselite® system does not effect normal operation of the aircraft lighting system. The

Pulselite simply bridges the existing aircraft light switches and/or relays allowing the pilot to turn on

his external lights at any time, by moving the original light switches to the ON position. When the

pilot switches the applicable external lights off and the Pulselite is switched to PULSE, the Pulselite

function will resume. The original external lighting switch(es), and any additional Pulselite control

switch(es), need to be switched off to extinguish the lights.

The Pulselite connects easily to an aircraft's external lighting system, and may be installed on a

wide variety of aircraft with differing light sequence combinations.

The control circuit of the Pulselite requires 12 or 24 VDC. The two controlled power circuits pulse

DC Power to the aircraft lamps with loads no greater than 125 Watts per channel (or approximately

10 Amps @ 12 VDC or approximately 10 Amps @ 24 VDC).

Precise Flight recommends that the landing lights be turned on steady (full time) when the aircraft

is within 200' AGL at night. Due to possible disorientation, the Pulselite should not be operated at

night in clouds or on the ground. The landing lights may be turned on steady by simply switching

the original landing/taxi/recognition lights on.

Installation Report:

Document Number:

PPRI-3000

015PMAN0003

63354 POWELL BUTTE ROAD

BEND, OR 97701

800- 547-2558

STC SA4005NM, SA00701SE PULSELITE® 1210 INSTALLATION MANUAL

Revision: J February 1, 2007 Page 7

File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC

1.2.1 Pulselite® Control Unit Specifications

x Control Unit weight: .065 lb (0.29kg)

x Cooling: Radiation and Convection

x Dimensions: 4.75in (W), 3.0in (D), 1.25in (H)

12.06cm (W), 7.62cm (D), 3.18cm (H)

x Control Unit Operating Voltage: 11VDC - 29VDC

x Control Unit Operating Current: 0.02 Amps

x Lamp – Capacity: 125 Watts MAXIMUM per channel

10A Max @12VDC

5A Max @ 24VDC

x Available Lamp Outputs: 2 Channels

x Pulse Frequency: Approximately 45 Pulses per minute – Low Rate

Approximately 90 Pulses per minute – High Rate

x Ambient Operating Temp: +5°F to +158°F (-15°C to +70º)

x Sequence Operation: 2 lights Alternating pulse

Or 2 lights pulsing Simultaneously

1.3 INSTALLATION OVERVIEW

1. Read through the entire manual, and become familiar with the drawings, before beginning any

part of the installation process.

2. Verify Pulselite installation kit (See section 1.4)

3. Mount the control unit to the aircraft.

4. Route and terminate the wires with the appropriate connectors.

5. Install the Pulselite circuit breaker and switches in the cockpit.

6. Functionally check the Pulselite® System.

7. Filling out necessary FAA paperwork and logbook entries to return the aircraft to service.

8. Complete and return the warranty card to Precise Flight, Inc.

Installation Report:

Document Number:

PPRI-3000

015PMAN0003

63354 POWELL BUTTE ROAD

BEND, OR 97701

800- 547-2558

STC SA4005NM, SA00701SE PULSELITE® 1210 INSTALLATION MANUAL

Revision: J February 1, 2007 Page 8

File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC

1.4 PULSELITE®MODEL 1210 INSTALLATION KIT CONTENTS

The Pulselite® Model 1210 / 2405-2A Kit may contain the following items.

Item Inventoried Description

1 Pulselite Control Unit Model Unit

2 Copy of the Supplemental Type Certificate

3 Generic Rocker Switch

4 Fuse

5 Fuse Holder

6 Diode Set

7 Placard

8 Butt Splices

9 Ring Terminals

10 Installation Manual (This Manual)

11 Warranty Card

12 Screws and washers

13 Bundle Ties

1.4.1 Unpacking and Inspection

Exercise care when unpacking the equipment. Make a visual inspection of the unit for evidence of

damage incurred during shipment. If a claim for damage is to be made, save the shipping

container to substantiate the claim. The claim should be filed with the transportation company.

Retain the container and packaging material after the equipment has been removed, should

equipment storage or reshipment become necessary.

1.5 HOW TO USE THIS MANUAL AND READ THE DRAWINGS

1.5.1 Notes and Warnings

Because of the uniqueness of this installation in existing aircraft, Precise Flight has added notes,

cautions, and warnings to the installation manual.

NOTE

Notes are used to emphasize certain steps to prevent problems with the installation.

We, at Precise Flight, have added these notes to prevent problems before they occur

based on our experience installing these systems, or from ‘your’ feedback.

!CAUTION !

Cautions are used if aircraft damage can occur due to a missed step.

Please remember, we only have these in key locations based on previous

experience. It is the installer’s responsibility to make sure the installation is

done correctly, and to airworthiness standards.

!! WARNING !!

Warnings are used to emphasize a part of the installation where if done

incorrectly can pose a serious hazard to the installer or the pilot.

Installation Report:

Document Number:

PPRI-3000

015PMAN0003

63354 POWELL BUTTE ROAD

BEND, OR 97701

800- 547-2558

STC SA4005NM, SA00701SE PULSELITE® 1210 INSTALLATION MANUAL

Revision: J February 1, 2007 Page 9

File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC

1.5.2 List of Abbreviations

This section is to provide the reader with a complete state of the abbreviations used in this

document and installation.

Table 1- List of Abbreviations

A/R As Required

AC Advisory Circular

AOG

AMM

Aircraft On Ground

Airplane Maintenance Manual

BL Butt Line

CB Circuit Breaker

DC Direct Current

FAA Federal Aviation Administration

FS or STA Fuselage Station (Flight Station)

IAW In Accordance With

ICA Instructions for Continued Airworthiness

IR Initial Release

Lb, lbs Pounds

PCU or PLCU Pulselite Control Unit

PFI Precise Flight, Inc.

MM Maintenance Manual

(Implies aircraft manufactures maintenance manual)

N/A or ‘-‘ Not Applicable

N/C No Connect

SWPM Standard Wiring Practices Manual

RETR

Retractable

Volts

VAC Volts Alternating Current

VDC Volts Direct Current

WDM Wiring Diagram Manual

WL Water Line

WS Wing Station

1.5.3 Drawing Interpretation

All drawings produced by Precise Flight Inc, are based on ASME Y14.5-1994 standards,

measurements in Inches, and Third Angle Projection. Information on the drawings including notes,

parts, etc. are part of the FAA approved design and in most cases do include important installation

and manufacturing information.

Third Angle Projection is the method drawing views are produced as shown below.

Figure 1 - Third Angle Projection Example

(Earle, James “Engineering Design Graphics”)

Installation Report:

Document Number:

PPRI-3000

015PMAN0003

63354 POWELL BUTTE ROAD

BEND, OR 97701

800- 547-2558

STC SA4005NM, SA00701SE PULSELITE® 1210 INSTALLATION MANUAL

Revision: J February 1, 2007 Page 10

File: 015PMAN0003J Pulselite 1210 Installation Manual.DOC

1.5.4 Parts Lists

A source of possible confusion when reading drawings is the proper interpretation of the parts list

or Bill of Materials (BOM). This STC includes multiple aircraft models and lamp/switch

configurations in the same drawing package. Because of the differences, special care must be

taken to make sure the correct installation is used.

- 1 - - - SM-1000-003 RELAY SOCKET (MIL-S-12883/52) 18

- 1 - - - X-E4N-300M RELAY, NONLATCH, 2P, 5A LEACH (OR SIMILAR) 17

- 1 - - AS12007-2 1N1184 DIODE KIT DIODE SET ----- 16

- 1 - - - 1210 PULSELITE CONTROL UNIT 1210 ----- 15

-- - - - ----- ----- ----- 14

-- <1> - EL02585 DDM24W7SA197 (OR EQUIV) CONNECTOR (PART OF 3060S PULSELITE KIT) 13

-- 1 - - 3060S PULSELITE CONTROL UNIT 3060S ----- 12

-- - - - ----- ----- ----- 11

-- - <1> EL02749 M83723/75W1610N CONNECTOR (PART OF 3060 PULSELITE KIT) 10

-- - 1 - 3060 PULSELITE CONTROL UNIT 3060 ----- 9

-- - - - ----- ----- ----- 8

- 1 - - - 590P0003 (SHEET 4) 1210 WIRING DIAGRAM ----- 7

-- 1 - - 590P0003 (SHEET 3) 3060S WIRING DIAGRAM ----- 6

-- - 1 - 590P0003 (SHEET 2) 3060 WIRING DIAGRAM ----- 5

-- - - - ----- ----- ----- 4

- \ - - - 590P0003-3 PULSELITE 1210 INSTALLATION ----- 3

- - \ - - 590P0003-2 PULSELITE 3060S INSTALLATION ----- 2

- - - \ - 590P0003-1 PULSELITE 3060 INSTALLATION ----- 1

-4 -3 -2 -1

QTY REQD CODE PART NO. DESCRIPTION MATERIAL/MFG. ITEM

Table 2 - Sample Parts List

This chart shows the kit part number 590P0003-3 as an example.

Starting at line 3 of the Bill of Materials, from part number 590P0003-3, the installer moves to the

left until a “\” marks that applicable installation. Follow the -3 column up to see if another

installation or quantity of parts is required. Then follow the chart back to the right to find the

drawing/part number for the applicable installation. Some installations or diagrams listed as

optional are left to the discretion of the installing agency. Drawings are shown in this example, but

parts work on the same principle on the other installation drawings.

The Code numbers are PFI reference only inventory codes and do not supersede the part

numbers. The installations kit parts may be identified with by one or more of the following: drawing

number, PFI Code, or MS/NAS/AN number.

1.6 MANUAL REVISIONS

To ensure the maintenance of your existing aircraft fleet, possible revisions to this manual may

require updating over the life of the aircraft. Per the applicable Federal Aviation Regulations, an

update process is required to properly maintain these instructions in addition to the aircraft itself.

Because of this, it is imperative to complete the registration card for the aircraft once the system is

installed.

REVISIONS CAN BE MADE BY A SERVICE LETTER FROM PRECISE FLIGHT, AN AIRWORTHINESS DIRECTIVE AS

ISSUED BY THE ADMINISTRATOR, BY SINGLE PAGE UPDATES, OR A COMPLETE REPLACEMENT OF ALL PAGES

OF THE MANUAL.IT MUST BE CLEARLY NOTED AS TO THE REVISION LEVEL OF THE PAGES LISTED IN THE LIST

OF ACTIVE PAGES.IF A SINGLE SHEET(S) IS REPLACED, REPLACE THE LIST OF ACTIVE PAGES WITH THE NEW

ONE PROVIDED, OR UPDATE THE LIST MANUALLY AND INITIAL AND DATE THE LIST.

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