Prebena 11-L64 Instrucciones de instalación
PREBENA
Wilfried Bornemann GmbH & Co. KG
FASTENING TECHNOLOGY
Wilfried Bornemann GmbH & Co. KG Telefax: +49(0)6044 / 9601-820 www.prebena.de
Seestraße 20-26, D-63679 Schotten
Original operating manual
for stationary, compressed air-operated
industrial staplers
MODULE 11-L64
97556903
Page 2of 30
Introduction
This instruction manual will help you to use the pneumatic MODULE 11-L64 industrial stapler in a
•proper,
•safe and
•economic
manner.
In these operating manual. the MODULE 11-L64 industrial stapler is simply referred to as the stapler.
We assume that every user of the stapler has knowledge of the handling of compressed air-operated
devices and the utilised materials. Persons without this knowledge must be instructed in the
operation of the stapler by an experienced user.
This instruction manual is intended for use by the following persons:
•Persons operating this stapler,
•persons who clean or use this stapler, or
•persons disposing of this stapler.
Each of these persons must have read and understood the contents of this instruction manual.
This instruction manual is an integral component of the product. It must always be kept at the
stapler. Hand over the instruction manual together with the stapler if you sell it or otherwise pass it
on.
Page 3of 30
Contents
Design features........................................................................................................................................5
General design features .......................................................................................................................5
Characteristics of the hazard warnings ................................................................................................5
Characteristics of the notes on damage to property or the environment...........................................5
Safety .......................................................................................................................................................6
Intended use.........................................................................................................................................6
Improper use ........................................................................................................................................6
Avoiding risk of fatal injuries................................................................................................................6
Avoiding risk of explosion.....................................................................................................................6
Avoiding damage to the stapler ...........................................................................................................6
Description...............................................................................................................................................7
Information on the type plate..............................................................................................................8
Preparing the stapler...............................................................................................................................9
Unpacking the stapler...........................................................................................................................9
Checking the condition.........................................................................................................................9
Assembly instructions........................................................................................................................... 10
Assembling the stapler...................................................................................................................... 10
Connecting the stapler to the compressed air supply....................................................................... 10
Connecting the stapler to the control line ........................................................................................ 12
Changing the magazine ..................................................................................................................... 13
Removing the magazine .................................................................................................................... 13
Installing the magazine...................................................................................................................... 14
Operating the stapler ........................................................................................................................... 15
Regulating the stapler with the operating pressure ......................................................................... 15
Servicing the stapler ............................................................................................................................. 16
Cleaning the housing and outer surface............................................................................................ 16
Oiling the stapler ............................................................................................................................... 17
Malfunctions......................................................................................................................................... 18
Malfunction overview ....................................................................................................................... 18
Other malfunctions............................................................................................................................ 19
Page 4of 30
Ordering accessories............................................................................................................................. 20
Fasteners ........................................................................................................................................... 20
Disposing of the stapler........................................................................................................................ 21
Technical details ................................................................................................................................... 22
Manufacturer's address........................................................................................................................ 23
Warranty............................................................................................................................................... 24
Circuit diagrams.................................................................................................................................... 25
Pneumatics diagram.......................................................................................................................... 25
Electrical diagram.............................................................................................................................. 26
Declaration of Incorporation in accordance with 2006/42/EC ........................................................... 27
Appendix to the Declaration of Incorporation .................................................................................... 28
Spare parts list ...................................................................................................................................... 30
Page 5of 30
Design features
General design characteristics
Various elements of the instruction manual are marked with defined design characteristics. These
enable you to easily differentiate between
normal text,
•lists or
➢action steps.
Tips contain additional information such as specific details about using the stapler in an economic
manner.
Characteristics of the hazard warnings
All the hazard warnings in this instruction manual have the same layout. On the left is a symbol
indicating the type of danger. On the right, is another symbol and a signal word describing the source
of the danger and notes on how to avoid it.
DANGER
Notes with the word DANGER warn about hazards that will directly result
in serious or fatal injury.
WARNING
Notes with the word WARNING warn about hazards that could result in
serious or fatal injury.
CAUTION
Warnings with the word CAUTION warn about hazards that could result in
minor to moderate injury.
Characteristics of the notes on damage to property or the environment
IMPORTANT
These notes warn about hazards that could result in damage to property or the environment.
Page 6of 30
Safety
When using the stapler, observe and follow all warnings and instructions in this instruction manual
and on the stapler itself.
Intended use
When using the stapler, observe and follow all warnings and instructions in this instruction manual
and on the stapler itself.
The MODULE 11-L64 stationary stapler is used for driving staples into wooden materials, insulating
material and plasterboard. Use with other materials is only permitted after consultation with the
manufacturer. Intended use also includes compliance with accident prevention regulations and the
statutory regulations and standards applicable at the place of use. Any other use is considered
improper use and may result in material damage or even personal injury.
Improper use
In particular, improper use is considered to be if the stapler is operated
•by persons who are not familiar with the use of staplers and the utilised materials,
•with a bridged circuit breaker,
•after it has been modified by the operator without authorisation,
•using fasteners that do not originate from PREBENA, see page 24.
PREBENA WILFRIED BORNEMANN GMBH & CO. KG will not accept any liability for damage caused as
the result of improper use.
Avoiding risk of fatal injuries
•Connecting the stapler to the regulating and compressed air network is prohibited as long as
the stapler is not connected to the production system in the intended direction of
installation.
•Never point the stapler at people, animals or their body parts.
•Do not allow children to play with packaging film - danger of suffocation.
Avoiding risk of explosion
•Do not use the stapler in potentially explosive environments.
•Never operate the stapler with oxygen or with other ignitable gases or gas mixtures.
•Do not expose the compressor to temperatures above 100 °C.
Avoiding damage to the stapler
•Never open the stapler housing. Always leave repair work to a qualified technician.
•Do not use the stapler if it has been dropped or damaged. Have the stapler checked by a
qualified technician before putting it back into operation.
Page 7of 30
Description
Page 8of 30
No.
Explanation
1
Fastening screw with nut
2
Interchangeable magazine
3
Retaining pawl
4
Sensor; magazine fill level
5
Sensor; feed monitoring
6
Barb; staple reloading channel
7
Barb; staple infeed
8
Venting hole
9
Regulator connection socket
10
Clamping nut
11
Bump stop
12
NW10 compressed air connection
13
Driver
Information on the type plate
The type plate is affixed to the left-hand side of the housing. It contains the following information:
•Company name and country of origin,
•type designation of the stapler,
•type designation of the fasteners to be used.
Page 9of 30
Preparing the stapler
Unpacking the stapler
➢Take the stapler out of its packaging.
➢Remove all packaging material such as plastic film and padding material.
WARNING
Risk of suffocation for children when playing with packaging film.
➢Do not allow children to play with packaging film.
➢Keep packaging material out of the reach of children.
➢Keep the packaging material for future use.
➢Keep the transport case for transporting the stapler.
The stapler may only be transported in the transport case.
Checking the condition
WARNING
Risk of injury when operating a damaged stapler or if the accessories are
not attached properly.
➢Check the condition of the stapler every time before using it.
➢Make sure that the stapler is in a flawless condition.
➢In particular, check the following points:
•The hose line must be undamaged.
•All parts of the stapler and all accessories must be securely fastened.
•The safety mechanisms must not be blocked or otherwise impaired in their
functionality.
•No parts of the stapler or its accessories may display external damage such as
scratches or dents.
Scratches in the paintwork of the housing or magazine are not considered to be
damage.
➢Do not connect a damaged stapler to a compressed air supply.
➢Have a damaged stapler repaired by a qualified technician before putting it into operation.
Page 10 of 30
Assembly Instructions
Assembling the stapler
The assembly procedure can vary on account of the differences in production systems.
CAUTION
When assembling the drive stapler, body parts could get clamped and
crushed between the stapler and the production plant.
➢Have the installation tool ready at hand (ring/open-ended wrench SW24)
➢Place the stapler in the designated assembly position and secure it with the fastening nut and
tool.
➢Tighten the fastening nut to 210 Nm.
➢The height is adjusted on the plant.
Connecting the stapler to the compressed air supply
Only connect the stapler to the compressed air supply after it has been attached to
the production system as described in the installation instructions.
The stapler can be connected to a compressor or a compressed air system.
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