PPS 2500 Instrucciones de instalación

Submersible Motor Pump

PPS Series 2500/2545/2600

Installation/Operating

Manual

T. 01279 757400

E. [email protected]

W. www.ppsgroupuk.com

PPS Series 2500/2545/26002

Contents

Glossary 4

1 General 5

1.1 Principles 5

1.2 Installation of partly completed machinery 5

1.3 Target group 5

1.4 Other applicable documents 5

1.5 Symbols 6

2 Safety 7

2.1 Key to safety symbols/markings 7

2.2 General 7

2.3 Intended use 7

2.4 Personnel qualication and training 8

2.5 Consequences and risks caused by non-compliance with these operating

instructions 9

2.6 Safety awareness 9

2.7 Safety information for the user/operator 9

2.8 Safety information for maintenance, inspection and installation work 9

2.9 Unauthorised modes of operation 10

3 Transport/Temporary Storage/Disposal 11

3.1 Checking the condition upon delivery 11

3.2 Transport 11

3.3 Storage/preservation 11

3.4 Return to supplier 12

3.5 Disposal 12

4 Description of the Pump (Set) 14

4.1 General description 14

4.2 Name plate 14

4.3 Design details 14

4.4 Types of installation 15

4.5 Conguration and function 16

4.6 Scope of supply 16

4.7 Dimensions and weights 17

5 Installation at Site 18

5.1 Safety regulations 18

5.2 Checks to be carried out prior to installation 18

5.3 Installing the pump set 19

5.4 Electrical system 25

PPS Series 2500/2545/2600 3

Contents

6 Commissioning/Start-up/Shutdown 29

6.1 Commissioning/start-up 29

6.2 Operating limits 30

6.3 Shutdown/storage/preservation 31

6.4 Returning to service 32

7 Servicing/Maintenance 33

7.1 Safety regulations 33

7.2 Servicing/inspection 34

7.3 Drainage/cleaning 37

7.4 Dismantling the pump set 37

7.5 Reassembling the pump set 39

7.6 Bolt tightening torques 41

7.7 Spare parts stock 41

8 Trouble-shooting 43

9 Related Documents 44

9.1 General assembly drawings with lists of components 44

9.2 Exploded views 46

9.3 Wiring diagram 48

10 EC Declaration of Conformity 50

11 CerticateofDecontamination 51

Index 52

PPS Series 2500/2545/26004

Glossary

Certicateofdecontamination

A certicate of decontamination is enclosed by the customer when returning the product

to the manufacturer to certify that the product has been properly drained to eliminate

any environmental and health hazards arising from components in contact with the uid

handled.

Hydraulic system

The part of the pump in which the kinetic energy is converted into pressure energy.

PPS Series 2500/2545/2600 5

1 General

1.1 Principles

This manual is supplied as an integral part of the type series and variants indicated on

the front cover (for details, please refer to the tables below).

Table 1: Variants covered by this manual

Sizes Impeller type Material variant G

2500 F G

2545 S G

2600 F G

The manual describes the proper and safe use of this equipment in all phases of

operation.

The name plate indicates the type series and size, the main operating data, the order

number and the order item number. The order number and order item number uniquely

identify the pump (set) and serve as identication for all further business processes.

In the event of damage, immediately contact your nearest PPS service centre to

maintain the right to claim under warranty.

1.2 Installation of partly completed machinery

To install partly completed machinery supplied by PPS, refer to the sub-sections under

Servicing/Maintenance.

1.3 Target group

This manual is aimed at the target group of trained and qualied specialist technical

personnel. (Section 2.4 Page 8)

1.4 Other applicable documents

Table 2: Overview of other applicable documents

Document Contents

Data sheet Description of the technical data of the pump (set)

General arrangement

drawing/ outline drawing

Description of mating and installation dimensions for the

pump (set), weights

Hydraulic characteristic

curve

Characteristic curves showing head, ow rate, eciency

and power input

General assembly

drawing*

Sectional drawing of the pump

Spare parts lists* Description of spare parts

Supplementary operating

manuals*

e.g. for installation parts for stationary wet installation

For accessories and/or integrated machinery components observe the relevant

manufacturer’s product literature.

* If agreed to be included in the scope of supply

PPS Series 2500/2545/26006

1 General

1.5 Symbols

Table 3: Symbols used in this manual

Symbol Description

Conditions which need to be fullled before proceeding with the

step-by-step instructions

Safety instructions

Result of an action

Cross-references

Step-by-step instructions

Note

Recommendations and important information on how to handle the

product

PPS Series 2500/2545/2600 7

2 Safety

All the information contained in this section refers to hazardous situations.

2.1 Key to safety symbols/markings

Table 4: Denition of safety symbols/markings

Symbol Description

DANGER

This signal word indicates a high-risk hazard which, if not avoided,

will result in death or serious injury.

!WARNING

WARNING

This signal word indicates a medium-risk hazard which, if not

avoided, could result in death or serious injury.

CAUTION

This signal word indicates a hazard which, if not avoided, could

result in damage to the machine and its functions.

General hazard

In conjunction with one of the signal words this symbol indicates a

hazard which will or could result in death or serious injury.

Electrical hazard

In conjunction with one of the signal words this symbol indicates a

hazard involving electrical voltage and identies information about

protection against electrical voltage.

Machine damage

In conjunction with the signal word CAUTION this symbol indicates

a hazard for the machine and its functions.

2.2 General

This manual contains general installation, operating and maintenance instructions that

must be observed to ensure safe pump operation and prevent personal injury and

damage to property. The safety information in all sections of this manual must be

complied with. This manual must be read and completely understood by the specialist

personnel/operators responsible prior to installation and commissioning.

The contents of this manual must be available to the specialist personnel at the site

at all times. Information attached directly to the pump must always be complied with

and be kept in a perfectly legible condition at all times. This applies to, for example:

• Arrow indicating the direction of rotation

• Markings for connections

• Name plate

The operator is responsible for ensuring compliance with all local regulations not taken

into account in this manual.

2.3 Intended use

The pump (set) must only be operated within the operating limits described in the other

applicable documents.

• Only operate pump sets which are in perfect technical condition.

• Do not operate partially assembled pump sets.

• Only use the pump set to handle the uids described in the data sheet or product

• literature of the pump model.

• Never operate the pump set without the uid to be handled.

DANGER

PPS Series 2500/2545/26008

2 Safety

• Observe the limits for continuous operation specied in the data sheet or product

literature (Qmin* and Qmax**) (to prevent damage such as shaft fracture, bearing failure,

mechanical seal damage, etc).

• When untreated waste water is handled the duty points in continuous operation lie

within 0.7 to 1.2 x Qopt*** to minimise the risk of clogging/hardening.

• Avoid duty points for continuous operation at very low speeds and small ow rates

(<0.7 x Qopt***).

• Observe the maximum ow rates indicated in the data sheet or product literature

(to prevent overheating, mechanical seal damage, cavitation damage, bearing

damage, etc).

• Do not throttle the ow rate on the suction side of the pump set (to prevent

cavitation damage).

• Consult the manufacturer about any use or mode of operation not described in

the data sheet or product literature.

• The pump set must only be used in the following applications:

Impeller with cutter

PPS 2545 (three-phase)

Impeller with cutter

PPS 2545 (single-phase)

Impeller type F Suitable for intermittent

operation handling the

followinguids: rainwater,

surface water (car parks,

wash water), drainage,

drainage of pump sumps.

Waste water containing

solid particles and long

bres as well as uids

containing air or gas.

Prevention of foreseeable misuse

• Observe the minimum ow velocities required to fully open the swing check valves

to prevent the reduction of pressure and risk of clogging.

• (Contact the manufacturer for the required minimum ow velocities/loss

coecients.)

• Never exceed the permissible operating limits specied in the data sheet and in the

product literature regarding pressure, temperature, etc.

• Observe all safety information and instructions in this manual.

2.4 Personnelqualicationandtraining

All personnel involved must be fully qualied to transport, install, operate, maintain and

inspect the machinery this manual refers to.

The responsibilities, competence and supervision of all personnel involved in transport,

installation, operation, maintenance and inspection must be clearly dened by the

operator.

* Minimum permissible ow rate

** Maximum permissible ow rate

*** Best eciency point

PPS Series 2500/2545/2600 9

2 Safety

Decits in knowledge must be rectied by means of training and instruction provided

by suciently trained specialist personnel. If required, the operator can commission the

manufacturer/supplier to train the personnel.

Training on the pump (set) must always be supervised by technical specialist personnel.

2.5 Consequences and risks caused by non-compliance with these

operating instructions

• Non-compliance with these operating instructions will lead to forfeiture of warranty

cover and of any and all rights to claims for damages.

• Non-compliance can, for example, have the following consequences:

- Hazards to persons due to electrical, thermal, mechanical and chemical

eects and explosions

- Failure of important product functions

- Failure of prescribed maintenance and servicing practices

- Hazard to the environment due to leakage of hazardous substances

2.6 Safety awareness

In addition to the safety information contained in this manual and the intended use, the

following safety regulations shall be complied with:

• Accident prevention, health and safety regulations

• Explosion protection regulations

• Safety regulations for handling hazardous substances

• Applicable standards and laws

2.7 Safety information for the user/operator

• Provide the personnel with protective equipment and make sure it is used.

• Contain leakages (e.g. at the shaft seal) of hazardous uids handled (e.g. explosive,

toxic, hot) so as to avoid any danger to persons and the environment. Adhere to

all relevant laws.

• Eliminate all electrical hazards. (In this respect refer to the applicable national safety

regulations and/or regulations issued by the local energy supply companies.)

• If shutting down the pump does not increase potential risk, t an emergency

stop control device in the immediate vicinity of the pump (set) during pump set

installation.

2.8 Safety information for maintenance, inspection and installation

work

• Modications or alterations of the pump are only permitted with the manufacturer’s

prior consent.

• Use only original spare parts or parts authorised by the manufacturer. The use of

other parts can invalidate any liability of the manufacturer for resulting damage.

• The operator ensures that all maintenance, inspection and installation work is

performed by authorised, qualied specialist personnel who are thoroughly familiar

with the manual.

• Only carry out work on the pump (set) during standstill of the pump.

• The pump casing must have cooled down to ambient temperature.

• Pump pressure must have been released and the pump must have been drained.

• When taking the pump set out of service always adhere to the procedure described

in the manual. (Section 6.3 Page 31)

• Decontaminate pumps which handle uids posing a health hazard.

• As soon as the work is completed, re-install and/or re-activate any safety

relevant and protective devices. Before returning the product to service, observe

all instructions on commissioning. (Section 6.1 Page 29)

PPS Series 2500/2545/260010

2 Safety

2.9 Unauthorised modes of operation

Never operate the pump (set) outside the limits stated in the data sheet and in this

manual.

The warranty relating to the operating reliability and safety of the supplied pump (set)

is only valid if the equipment is used in accordance with its intended use.

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Bomba de agua de PPS

PPS

PPS SuperNOVA Guía

PPS

PPS AlertMaxx2 Instrucciones de instalación

PPS

PPS 1000 Series Manual de usuario

Manuales populares de Bomba de agua de otras marcas

Neptun

Neptun NPHW 5500 Manual de usuario

Sensidyne

Sensidyne Gilian BDX-II Instrucciones de instalación y funcionamiento

Draper

Draper 47808 Manual de usuario

Trolla

Trolla 12820 Manual de usuario

Sunfab

Sunfab SVH Series Manual de usuario

WilTec

WilTec 50740 Manual de usuario

Fieldmann

Fieldmann FVC 5015 EK Manual de usuario

Everbilt

Everbilt EFSUB5-122HD Manual de usuario

Graco

Graco Husky 3300e Manual de usuario

esotec

esotec 101018 Manual de usuario

moyno

moyno 2000 CC Manual de usuario

Becker

Becker BASIC VASF 2.80/1-0.AC230 Manual de usuario

Sykes AmeriPumps

Sykes AmeriPumps GP100M Guía de solución de problemas

DUROMAX

DUROMAX XP WX Series Manual de usuario

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Manual de usuario

Franklin Electric

Franklin Electric IPS Manual de usuario

Xylem

Xylem e-1532 Series Manual de usuario

Milton Roy

Milton Roy PRIMEROYAL Manual de usuario