Powermat PM-KPU-1550M Manual de usuario
PM0805; PM0806
USER MANUAL
PLACE IMAGE HERE
PNEUMATIC IMPACT WRENCH
PM-KPU-1550M / PM-KPU-1550MB
ORIGINAL MANUAL
TABLE OF CONTENTS
TABLE OF CONTENTS ................................................ .................................................. .................................................. .................... 2
WARNING / INFORMATION SYMBOLS .............................................. .................................................. .................... 3
APPLICATION OF THE DEVICE ................................................ .................................................. ......................................... 3
TECHNICAL DATA................................................ .................................................. .................................................. ......... 5
SECURITY................................................. .................................................. .................................................. ......... 5
General safety instructions ............................................... .................................................. .................................................. ........... 5
Hazards related to parts thrown out ............................................. .................................................. ............................................. 6
Entanglement hazards .............................................. .................................................. .................................................. ........... 6
Work-related hazards .............................................. .................................................. .................................................. ...................... 6
Hazards related to repetitive movements ............................................. .................................................. ............................................ 6
Hazards caused by accessories ............................................... .................................................. .................................................. ..... 7
Risks related to the workplace ............................................. .................................................. .................................................. ....... 7
Hazards related to fumes and dusts ............................................ .................................................. .................................................. ...... 7
Noise hazard ................................................ .................................................. .................................................. .................................. 7
Vibration hazard ................................................ .................................................. .................................................. ............................... 7
PREPARATION TO WORK ............................................... .................................................. ............................................ 8
HANDLING ................................................. .................................................. .................................................. ...................... 8
DEVICE DESCRIPTION ................................................ .................................................. .................................................. ........ 10
PRELIMINARY STEPS ................................................ .................................................. .................................................. .. 11
Connection diagram ................................................ .................................................. .................................................. .............................. 11
HOW TO USE THE DEVICE ................................................ .................................................. .................................................. 11
Operating conditions ................................................ .................................................. .................................................. .............................. 11
Using the Tool ................................................ .................................................. .................................................. ........................... 11
Connecting the tool to the pneumatic system ............................................. .................................................. .................................................. ........... 12
Working with impact sockets ............................................. .................................................. .................................................. ......................... 12
Loosening and tightening ............................................... .................................................. .................................................. .................................................. 12
MAINTENANCE AND REPAIR ............................................... .................................................. ............................................ 12
Tool maintenance before each use ............................................. .................................................. ............................................ 12
Other maintenance activities ............................................... .................................................. .................................................. ................. 13
Troubleshooting ................................................ .................................................. .................................................. ................................... 13
TROUBLESHOOTING................................................ .................................................. .................................... 13
Daily maintenance ................................................ .................................................. .................................................. .......................... 13
WARRANTY................................................. .................................................. .................................................. ............... 14
Manufacturer warranty exclusions ............................................... .................................................. .................................................. .......... 14
Service ................................................. .................................................. .................................................. .................................................. .. 14
DISPOSAL OF USED DEVICES ............................................... .................................................. .................................. 14
PART DIAGRAM ................................................ .................................................. .................................................. ......... 16
Exploded view ............................................... .................................................. .................................................. ...................... 16
MANUFACTURER'S DATA ................................................ .................................................. .................................................. .... 16
DECLARATION OF CONFORMITY ................................................ .................................................. .............................................. 16
2
WARNING / INFORMATION SYMBOLS
ATTENTION: Before using the device, carefully read the instruction manual and safety
recommendations. Keep the instructions.
ATTENTION: Use protective headphones.
ATTENTION: Use safety glasses.
ATTENTION: The use of a dust mask is recommended
ATTENTION: Use protective gloves.
ATTENTION: The use of protective clothing is recommended.
SIGN OF CROSSED BASKET: An order to collectively collect used equipment and to throw it away
with other waste. See the section "DISPOSING OF USED DEVICES" TABLE OF CONTENTS Error!
Source of reference not found. ".
APPLICATION OF THE DEVICE
A pneumatic wrench is a tool powered by a stream of compressed air under appropriate pressure. With the use of
socket wrenches put on the driver, it is possible to tighten and unscrew the screws, especially where high torque is
required. Correct, reliable and safe operation of the tool depends on proper use.
Warning! For your own safety, read this manual and the general instructions for safe use before using the
device. All electrically operated components should be in accordance with this manual.
Any use other than that described in this manual is not in accordance with the intended use of the device. The user /
owner, and not the manufacturer, is responsible for any damages or injuries resulting from improper use or changes
to the construction of the device. IN
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As part of the continuous improvement of its products, the manufacturer reserves the right to make slight differences
in this manual, which should be noted.
The device may only be repaired and maintained by an authorized service center.
For safety reasons, the device must not be used by children and adolescents under 18 years of age
and by persons under the influence of alcohol, drugs or other intoxicants.
Persons who have not read this manual, please read it carefully before using the device for the first
time.
4
TECHNICAL DATA
Model PM-KPU-1550M
1/4 ”(Recommended cable min.
3/8 ")
8,000 rpm
PM-KPU-1550B
1/4 ”(Recommended cable min.
3/8 ")
8,000 rpm
Air connection diameter
Turnover
Maximum moment
rotary
Driver size
Impact mechanism
Maximum working pressure
Recommended working pressure
Flow required
air (at 6 bar)
Net weight
1550 Nm 1550 Nm
1/2 "
Twin hammer (double hammer)
8 bar
6 bar
1/2 "
Twin hammer (double hammer)
8 bar
6 bar
130 l / min 130 l / min
2.6 kg 2.6 kg
SECURITY
ABOUT GENERAL SAFETY INSTRUCTIONS
Before you start working with this device, familiarize yourself with all the controls. Practice handling
the device and ask a professional to explain its functions, operation and techniques. Make sure that in
the event of a failure you can turn off the device immediately. Improper use of the device can lead to
serious injuries.
Protective devices and personal protective equipment are intended to protect your own health and the health of
third parties and to ensure that the device works properly.
• Use only spare parts and accessories supplied and recommended by the manufacturer.
Do not try to repair the device yourself, unless you have the appropriate training to do so. Any work not
described in this manual may only be performed by authorized service centers.
Do not carry the device by the cord. Do not use the cord to pull the plug out of the mains. Protect the cord
from high temperatures, oil and sharp edges.
Do not use the device near flammable liquids or gases. There is a risk of fire or explosion if this is not done.
The user is responsible for accidents or injuries to other people and for any damage to their property.
Always use the knife guard when transporting and storing the machine. Store the device in a dry place out
of the reach of children.
•
•
•
•
•
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• Please treat your device carefully. Keep the machine in such a condition that the quick couplings are firmly
attached to the hose and wrench.
WITH HAZARDS RELATED TO EJECTED PARTS
Damage to the workpiece, accessories, or even the insertion tool can cause the part to be ejected at high speed.
Always wear impact resistant eye protection. The degree of protection should be selected depending on the work
performed. Make sure the workpiece is securely held.
WITH HAZARDS RELATED TO Tangle
Entanglement hazards can result in choking, scalding, and / or cutting injuries if loose clothing, jewelry, hair, or
gloves are not kept away from the tool or accessories. The gloves can become entangled by the rotating tab and can
cut or break your fingers. Rubber coated or metal reinforced gloves can easily become entangled in the attachments
installed on the tool carrier. Do not wear loose fitting gloves or gloves with cut or frayed fingers. Never hold a flight
dog, socket or dog extension. Keep your hands away from the rotating drivers.
WITH HAZARDS RELATED TO WORK
Using the tool may expose operator's hands to hazards such as crushing, impact, cutting, abrasion and heat. Wear appropriate gloves to
protect your hands. The operator and maintenance personnel should be physically capable of handling the quantity, weight and power of the
tool. Hold the tool correctly. Be ready to resist any normal or unexpected movements and keep both hands available at all times. In the event
that reaction torque absorbers are required, the use of a support arm is recommended where possible. However, if this is not possible, it is
recommended to use side handles for straight tools and tools with a pistol grip. The use of torque rods for angle screwdrivers is recommended.
In any case, it is recommended to use reaction torque absorbers above: 4 Nm for straight tools, 10 Nm for tools with pistol grip, 60 Nm for
angled screwdrivers. In the event of a power cut, release pressure on the start and stop device. Use only lubricants recommended by the
manufacturer. Fingers can be crushed in screwdrivers with open grippers. Do not use tools in confined spaces, and avoid crushing your hands
between the tool and the workpiece, especially during unscrewing. Use only lubricants recommended by the manufacturer. Fingers can be
crushed in screwdrivers with open grippers. Do not use tools in confined spaces, and avoid crushing your hands between the tool and the
workpiece, especially during unscrewing. Use only lubricants recommended by the manufacturer. Fingers can be crushed in screwdrivers with
open grippers. Do not use tools in confined spaces, and avoid crushing your hands between the tool and the workpiece, especially during
unscrewing.
WITH RISKS RELATED TO REPEATED MOVEMENTS
When using an air tool for repetitive motion work, the operator may experience discomfort in the hands, arms,
shoulders, neck, or other parts of the body. When using an air tool, the operator should adopt a comfortable posture
to properly position the feet and avoid strange or unbalanced postures. The operator should change the posture
during long work, it will help to avoid discomfort and fatigue. If the operator experiences symptoms such as persistent
or recurring discomfort, pain, throbbing pain, tingling, numbness, burning, or stiffness. He should not ignore them, he
should tell his employer and consult a doctor.
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WITH HAZARDS CAUSED BY ACCESSORIES
Disconnect the tool from the power source before changing the inserted tool or accessory. Do not touch attachments and
accessories while the tool is running, as this increases the risk of cuts, burns, or injury due to vibration. Use accessories
and consumables only in sizes and types recommended by the manufacturer. Only use impact sockets that are in good
condition, poor condition or non-impact sockets used with percussion tools may break apart and become a projectile.
WITH RISKS RELATED TO THE WORKPLACE
Slips, trips and falls are the main causes of injury. Beware of slippery surfaces caused by the use of the tool, as well
as tripping hazards due to air installation. Proceed with caution in unfamiliar surroundings. There may be hidden
dangers such as electricity or other utility lines. The air tool is not intended for use in potentially explosive
atmospheres and is not insulated against contact with electrical energy. Make sure that there are no electric cables,
gas pipes, etc. that could be hazardous if damaged with a tool.
WITH HAZARDS RELATED TO FUMES AND DUST
Dust and fumes from an air powered tool can cause ill health (for example, cancer, birth defects, asthma and / or
dermatitis), it is essential to: assess the risks and implement appropriate control measures for these hazards. The risk
assessment should include the effect of dust generated by the tool and the potential for disturbing any dust present. The
air outlet should be directed to minimize the induction of dust in a dusty environment. Where dust or fumes are
generated, priority should be given to controlling them at the source of the emission. All integrated functions and
equipment for collecting, extracting or reducing dust or smoke should be properly used and maintained in accordance
with the manufacturer's recommendations. Use respiratory protection in accordance with the employer's instructions and
in accordance with hygiene and safety requirements.
WITH NOISE DANGER
Exposure to high levels of noise can cause permanent and irreversible hearing loss and other problems such as
tinnitus (ringing, buzzing, whistling or humming in the ears). It is essential to assess the risks and implement
appropriate control measures to address these risks. Appropriate controls to reduce risk may include measures such
as: damping materials to prevent 'ringing' of the workpiece. Use hearing protection in accordance with the employer's
instructions and in accordance with hygiene and safety requirements. The operation and maintenance of the air tool
should be carried out in accordance with the recommendations of the instruction manual, it will avoid unnecessary
increase of the noise level. If your air tool has a muffler, always make sure it is properly installed when using the tool.
Choose, maintain and replace worn tools inserted in accordance with the recommendations of the operating manual.
This will avoid unnecessary noise increase.
WITH VIBRATION HAZARD
Exposure to vibration can cause permanent nerve damage and damage to the blood supply to the hands and arms.
Keep hands away from screwdriver slots. Dress warmly when working in cold weather and keep your hands warm
and dry. If you experience numbness, tingling, pain, or whitening of the skin in your fingers and hands, stop using the
Air Tool, then inform your employer and consult a physician. Operation and maintenance of the air tool as
recommended in the instruction manual will avoid unnecessary increase in level
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vibration. Do not use worn or poorly fitted attachments as this can significantly increase the vibration level. Select,
maintain and replace worn tools in accordance with the recommendations in the instruction manual. This will avoid
an unnecessary increase in the vibration level. Shielding mounting should be used where possible. If possible,
support the weight of the tool in a stand, tensioner or balancer. Hold the tool with a light but firm grip taking into
account the required reaction forces, as the risk of vibration is usually greater when the gripping force is higher.
Additional Safety Instructions for Air Tools Pressurized air can cause serious injury: - always shut off the air supply,
deflate the hose of air pressure and disconnect the tool from the air supply when: is not used, before changing
accessories or when making repairs; - never direct air at yourself or anyone else. Hitting the hose can cause serious
injury. Always inspect for damaged or loose hoses and couplings. Direct cold air away from your hands. Do not use
the quick coupler at the inlet of the impact tool and air / hydraulic tool. Use threaded fittings made of hardened steel
(or a material of similar strength). Whenever universal screw connections (claw connections) are used, safety bolts
and securing connectors must be used against possible damage to the connections between the hoses and between
the hose and the tool. Do not exceed the maximum air pressure specified for the tool. Air pressure is critical to safety
and affects performance in variable torque systems and continuous speed tools. In this case, the requirements
regarding the length and diameter of the hoses should be met. Never carry the tool by the hose.
PREPARATION TO WORK
1. The tool should be supplied with clean and dry (no water) air at 6.2 bar (90psi).
2. Do not supply air pressure greater than 6.2 bar (90psi) as this will result in faster wear to the tool.
3. The tool should be connected to the air source, paying particular attention to the pipe diameters and air
preparation block shown in the drawing below.
4. Use an air grease gun, the dispenser should be set to deliver 2 drops of oil per minute.
5. If the use of a grease gun is not possible, add 2 drops of oil to the air inlet before starting work.
SERVICE
WARNING! The tool generates a lot of torque. When working, always hold the tool firmly with both hands
and balance the turning force of the tool with the correct posture.
1. Fit a socket matching the screw size on the wrench.
2. Connect the key to a power source.
3. Set the direction of rotation (4) and the force (2-stage loosening / 3-stage tightening).
4. Place the cap on the bolt, grasp the wrench with both hands, and gently squeeze the trigger. The key will start working.
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5. If the wrench suddenly stops turning during operation, do not increase the operating pressure above 6.2 bar (90
psi). Such pressure could damage the bolt and wrench, or seriously injure yourself. Use a different tool.
After loosening / tightening the screw, release the trigger and remove the cap with the wrench. The wrench stops a few seconds
after you release the trigger.
For tightening, use a torque wrench to check the torque of the bolt.
After finishing work, turn off the compressor and disconnect the pneumatic conduit from the key. Keep
the key in a safe place.
6.
7.
8.
9.
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DEVICE DESCRIPTION
MODEL: PM-KPU-1550M / PM-KPU-1550MB
1.
2.
3.
Trunnion (1/2 ")
Air outlet channels
Torque switch and control pos
4.
5.
Air connection
On / off switch
10
Este manual sirve para los siguientes modelos
1
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