Power Breezer Mach 4+ Manual de usuario
Troubleshoong
Guide for
Power Breezer
Mach 4+
SCOPE
This guide provides instrucons for troubleshoong for the Power Breezer Mach 4+
REVISION HISTORY
Rev. No.
Date
Author
Comment
1
07.22.2021
George Douglas
Original Document
This Informaon is Proprietary:
No part of this document shall be reproduced, stored in a retrieval system, or transmied by
any means, electronic, mechanical, photocopying, recording, or otherwise, without wrien
permission from the publisher. Although every precauon has been taken in the preparaon of
this Repair Guide, the publisher and author assume no responsibility for errors or omissions,
nor is any liability assumed for damages resulng from the use of the informaon contained
herein. The informaon contained herein is subject to change without noce.
Recommendaons:
If aer following the complete troubleshoong sequence and the problem persists, please
contact Power Breezer customer service for assistance via phone at 1-844-233-5673 or by email
at customerservice@Powerbreezer.com
Warnings:
● Any repairs on a Power Breezer® should be made only by authorized personnel or Power
Breezer personnel. Any repairs/modificaons by others will void the unit’s warranty.
● Breezer has made every effort to ensure that the direcons provided in this
Troubleshoong Guide are complete and accurate. Any aempt on the user’s part to
perform a do-it-yourself upgrade or repair will be solely at the reader’s risk. Even when
the Troubleshoong Guide’s instrucons are carefully followed, the slightest misstep in
disassembly or reassembly could result in further damage to the unit. If the user is
unsure about how to diagnose/repair the unit as described in this Troubleshoong
Guide, please contact Power Breezer customer service for assistance at 1-844-233-5673
or customerservice@powerbreezer.com
● The informaon in this Troubleshoong Guide is intended for use by individuals
possessing adequate electrical, electronic, and mechanical experience, backgrounds, and
skills. Power Breezer shall not be responsible for the interpretaon of this
Troubleshoong Guide’s informaon, nor will it assume any liability in connecon with
its use.
Cauons:
● System hazards include mechanical pinch points, electrical hazards, and pping hazards.
Service should be performed by those with an understanding of such hazards.
● Turn off and unplug the Cooling Unit before filling or emptying the water reservoir.
● Turn off and unplug the Cooling Unit before moving.
● Turn off and unplug the Cooling Unit before cleaning it.
● Always unplug the Cooling Unit by pulling on the plug and never on the cord.
● Do not insert fingers or other objects inside the fan head, doing so may cause bodily
injury.
● Children can fall into an open water reservoir and drown, even in a small amount of
water.
● Keep children away from the reservoir. Keep the reservoir lid on at all mes.
● Closely supervise all nearby children and pets when using this Cooling Unit. Do not leave
the Cooling Unit unaended.
● Children should never be permied to play with the Cooling Unit.
● When possible, unplug the system for service acons. Take appropriate precauons
against electrical hazards when servicing live circuits.
● Use only on an outlet protected by a ground-fault circuit-interrupter (GFCI). Avoid using
extension cords.
● Do not allow the plug to become wet. Do not plug in/out while hands are wet. Doing so
increases the risk of electric shock.
● Do not alter the plug in any way.
● If the power cord is damaged, do not aempt to repair it yourself. Contact Power
Breezer customer service for assistance. 1-844-233-5673 |
customerservice@Powerbreezer.com
● The Cooling Unit is not to be used by persons (including children) with a lack of
experience and knowledge unless they have been given supervision or instrucon.
● This Cooling Unit may be used by children aged 8 years and above and persons with
reduced physical, sensory, or mental capabilies or lack of experience and knowledge if
they have been given supervision or instrucon concerning use of the Cooling Unit safely
and they understand the hazards involved.
● When operang the Cooling Unit, use common sense. Stay clear of moving parts and
only use water that is safe for drinking.
Tools and Materials Needed
Tools:
● Complete Socket Set
● Phillip’s Head Screwdriver
● Flat Head Screwdriver
● “Punch-Down” Tool
● Wire cuers
● Wire Strippers
● Universal Crimpers
● Allen wrench set
● Digital VoltMeter (“Meter”)
Parts: (tested as funconal)
● Control Panel - (J&W “Shark Fin” Style)
● Electrical Cord
● Water Pump - D.C.
● Atomizer Caps
● Fan Motor
Supplies:
● Wire nuts, wire connectors, etc.
● Red & Blue Locte
● Assorted cables
● Duct tape
● E-Box
Documentaon:
● E-box wiring diagram (180-700-750)
● Manual, etc.
If There is No Power
Make sure to unplug the unit while checking connecons or anything pertaining to the
electronic box and plug back in when tesng.
Possible Causes of No Power:
1. Power Source
2. Circuit Breaker
3. E-Box wiring
4. Control Panel
Troubleshoong
Step 1 Power Source
- Inspect the power cord and its connecon to the power source.
- Power Breezer fans can draw as much as 15 to 20 Amps on startup at Full Power. Check
the power source’s circuit breaker.
- Verify the power source with a Digital Volt Meter. Set your meter for MODE: A/C voltage ,
RANGE: 300 or higher.
- Measure the power source voltage and be sure that it matches your Breezer voltage.
a. If there is a discrepancy, correct the issue and retest.
b. If everything matches and sll No Power , go to step 2.
Step 2 The Power Breezer’s Circuit Breaker
- The circuit breaker, on the Power Breezer, when turned on, is lit.
- Verify the switch is in the correct posion.
a. Power from the wall goes first to the circuit breaker. If the breaker has power but
the light is not on, change the circuit breaker and retest.
b. If the breaker is on and sll No Power , go to step 3.
Step 3 VFD and the wiring of the E-Box
- Open the E-Box and compare the E-Box to the drawing 180-700-750 wiring diagram.
a. If the E-Box not wired correctly, fix the issue and re-test.
b. If the E-Box is wired correctly, connue.
c. If correct, go to step 4.
Step 4 Control Panel
- Substute the Control Panel with a known good Control Panel and test.
- If the unit is working with the substuted Control Panel then replace the Control Panel
and test.
- If the unit is sll not working: contact Customer Service by email at
customerservice@powerbreezer.com or by phone at 844-233-5673.
End of this secon
Fan Not Working
Make sure to unplug the unit while checking connecons or anything pertaining to the
electronic box and plug back in when tesng.
Possible Causes of Fan Failure:
1. Obstrucon
2. Damaged Cable /Incomplete Connecons in the E-Box
3. Defecve Control Panel
4. Defecve Relay
5. Malfunconing A/C Drive
Troubleshoong
Step 1 Obstrucon
- Is there any obstrucon in or around the fan blades?
- Yes: remove and test.
- No: go to step 2.
Step 2 Cables and wires in the E-Box
- Inspect the cables, look for any damage to the cable and its connectors.
- Inspect the cable connecons into the E-Box, looking at each wire and verifying each
wire is securely connected. Next verify each wire is in its proper locaon.
- Secure any loose wires; place any misplaced wires into the proper locaon and test.
- If the wires are secure and in the correct locaon, go to step 3.
Step 3 Control Panel
- Verify wiring of the Control Panel in the E-Box with the wiring diagram (180-700-750).
- Substute the Control Panel with a known good Control Panel and test.
- If the fan is working with the substuted Control Panel then replace the Control Panel
and test.
- If the fan is sll not working: go to step 4.
Step 4 Relay (The Fan Relay) is located at the end of the D/C D-rail
- Verify the wiring.
- The relay is acvated when the power buon (Red) is pressed, this acvaon gives the
A/C Drive its power.
- The relay has an audible “Click.” This “click” is heard when the power buon (Red) is
pressed on the Control Panel.
- If this “click” is not heard when the power buon (Red) is pressed on the Control Panel:
a. Verify the relay, at posion 1, on the relay, -12 V coming from the D/C D-rail.
b. At posion 0, it will have + 12 V coming from wire # 4 of the control panel when
the power is turned on (Red buon).
c. If the relay has + 12 on posion 0 and -12 on posion 1 and no audible “click” is
heard when the power buon (Red) is pressed on the Control Panel, change the
relay and test.
- If the “Click” is heard and there is no Fan movement, go to step 5.
Step 5 A/C Drive- the A/C Drive (VFD) provides power to the Fan Motor
- Plug-in power and press the red power buon on the control panel.
- The relay will acvate and the VFD should turn on.
- If the VFD does not turn on, turn off unit and check the wiring.
If the problem is not resolved, contact Customer Service by email at
customerservice@powerbreezer.com or by phone at 844-233-5673.
End of this secon
Atomizer Not Misng
Make sure to unplug the unit while checking connecons or anything pertaining to the
electronic box and plug back in when tesng.
Possible Causes of Atomizer Failure:
1. Water Pump
2. Water Valve
3. Water Feed Hose
4. Atomizer
Troubleshoong
Step 1 Water Pump
- Unplug the Power Breezer for 30 seconds then begin to troubleshoot the pump.
- Ensure there is sufficient water to cover the intake of the pump.
- All hoses are connected correctly.
- Pick up the pump and feel for vibraon - ensuring power is geng to the pump.
a. No vibraon - check that the pump is geng 12 volts.
1. Use an E-Box wiring diagram to verify wiring (180-700-750 wiring
diagram).
2. If the wiring is correct and the motor is not turning on, replace the Motor,
retest.
b. If you feel a vibraon, the pump is working, but there is no mist, go to step 2.
Step 2 Water Valve
- Verify the blue dial on the water valve is parallel to the grey case (perpendicular will shut
- off the water).
- Pull off the water feed tube from the pump to the valve.
A. If water is not flowing, return to the pump and return to step 1.
B. If water is flowing, return the hose to the valve and remove the hose from the
other side of the valve.
1. If water is flowing, go to step 3.
2. If water is not flowing replace the valve.
Step 3 Water Feed Hose
- Using compressed Air, ( above 40 PSI) take the nozzle, blow it into the Water Feed Tube
to the Atomizer; blow into the tube for 2–3 seconds at a me. Reconnect the Water
Feed Line and test.
1. If it is misng (water flow) problem resolved.
2. If not, go to step 4.
Step 4 Analysis of the Atomizer
- Place a towel inside the atomizer catch tray to avoid losing the screws down the drain.
- Remove the 3 screws from the Atomizer Plate Cover.
- Remove the 3 screws from the Atomizer Plate.
- The center of the plate is now visible, on the sha are the (2) set screws; make sure they
are not loose.
- The plate can now be removed from the sha exposing the pipe.
- Ensure the pipe is clear of any debris.
- Turn on the atomizer and allow the water to flow out.
- Re-assemble atomizer.
If the problem is not resolved, contact Customer Service by email at
customerservice@powerbreezer.com or by phone at 844-233-5673.
End of secon
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