POSEIDON PE 250-HE Manual de usuario
PE 250-HE
PE 300-HE
High Pressure
Breathing Air Compressors
Instruction Manual
Copyright 2013 BAUER Kompressoren GmbH München
PE 320-HE
Instruction Manual Breathing Air Compressors
i
INTRODUCTION
This manual contains operating instructions and mainte
nance schedules for the high pressure breathing air compres
sors
WARNING
! Pneumatic high pressure system !
The breathing air produced with the compressor units de
scribed in this manual is subject to strict quality standards. Ig
noring the operating and maintenance instructions can lead
to severe injury or death.
This compressor has been built in accordance with the EC ma
chine regulations 2006/42/EG. Specifications on the noise
level in accordance with the machine and product safety law
as of 01.05.2004 and the EC machine regulations, chapt. I,
section 1.7.4. The machine has been built according to the
highest standard of technology and the generally acknowl
edged safety standards. Nevertheless, operation could still
cause danger for the operating personnel or third parties, or
result in damage to the machine and other values. The ma
chine may only be used to produce compressed air as speci
fied in this manual. Other use is strictly prohibited.
Edition January 2014
©2014 BAUER Kompressoren GmbH, München
All rights reserved.
Instruction Manual Breathing Air Compressors
ii
TABLE OF CONTENTS
1. GENERAL 1......................................................................................
2. SAFETY MEASURES 9..............................................................................
3. INSTALLATION, OPERATION, FILLING PROCEDURE 13....................................................
4. MAINTENANCE 20.................................................................................
5. STORAGE, PRESERVATION 40........................................................................
6. REPAIR INSTRUCTIONS 41...........................................................................
7. TABLES 42.......................................................................................
8. ANNEX 43........................................................................................
INDEX
A
Adhesive chart, 42
Air flow diagram, 5
Ambient temperature, 27
B
B-Timer, 16
C
Changing the oil type, 21
Compressor block, 4
Condensate drain, 28
timer adjustment, 35
Control unit, 16
Cooling system, 37
D
Drive system, 36
E
Electrical system, 35
F
Filling procedure, 14
Filling valve maintenance, 30
Filter system, 23
Final separator, 27
Fuse table, 13
I
Installation, 13
Intake air quality, 14
Intake filter, 22
Intermediate separator, 22
L
Lubrication, 20
Lubrication chart, 42
M
Maintenance instructions, 20
Maintenance record, 20
Maintenance schedule, 20
O
Oil change, 21
Oil pump, Venting, 22
Operation, 13
P
Preservation, 40
Pressure gauge, 32
Pressure switch, 35
Pressure-maintaining valve, 31
S
Safety valves, 31
Sealant chart, 42
Shut-down, 15
Starting the unit, 14
Storage, 40
T
Tables, 42
Technical data, 6
Testing agents, 42
Tightening torque values, 42
Torque sequence, 42
V
Valves, 32
Instruction Manual Breathing Air Compressors
iii
ANNEX
Air flow diagram See Chapter 8, Annex
Schematic diagram See Chapter 8, Annex
Components parts list See Chapter 8, Annex
Lubricating oil list on CD
Applicable parts list
PE 250-HE, PE 300-HE TPEH-2/0 (on CD)
Dear customer
We are happy to give you advice on any questions regarding your BAUER compressor and help as soon as possible with any
arising problems.
You can contact us Mondays to Thursdays from 0800 till 1630, Fridays from 0800 till 1400 on phone no. (089) 78049-0.
If you call the following extensions directly, it will save you time and repeated dialling.
Do you want to order spare parts?
.Customer service Phone no: (089) 78049-129 or -149
Fax no: (089) 78049-101
Do you have problems with maintenance or repair work?
.Technical customer service Phone no: (089) 78049-246 or -176
Fax no: (089) 78049-101
Do you need further information regarding your unit, accessories, prices etc.?
.Sales department Phone no: (089) 78049-138, -185, -154, -205 or -202
Fax no: (089) 78049-103
Are you interested in any training courses?
.Training manager Phone no: (089) 78049-175
Fax no: (089) 78049-101
Meet us in the internet at: www.bauer-kompressoren.de
Instruction Manual Breathing Air Compressors
iv
NOTES
Model:
Serial no.:
Date of purchase:
Dealer address/phone no.:
Instruction Manual Breathing Air Compressors
1
1. GENERAL
PURPOSE AND SHORT DESCRIPTION
The PE 250-HE and PE 300-HE high pressure compressors
are designed to compress air for breathing as required in div
ing and fire fighting applications. The max. allowable operat
ing pressure (adjusted pressure on final pressure safety valve)
is 225 bar or 330 bar depending on the model.
2 2
3
4
1
1 Final pressure gauge
2 Filling valve, 300 bar
3 Control unit
4 Condensate tank
5 Cover
,
v-belt turnbuckle
5
Fig. 1 Compressor unit PE 300-HE
Instruction Manual Breathing Air Compressors
2
DESIGN AND MODE OF OPERATION
Design
The compressor unit comprises the following major assem
blies:
•drive motor
•filter assembly
•filling assembly
•protection and anti-vibration frame
•automatic condensate drain
•electric control system
Standard equipment:
•Filter system P31
•TÜV-approved final pressure safety valve
•Instrument panel with final pressure gauge
•electric control system with automatic switch-off
Optional equipment:
•Filter system P42 with or without SECURUS monitoring
device
•filling device with 2 filling valves
•filling panel with 4 filling valves (with direct or hose
connectors) for filling of 200 and 300 bar bottles
•Air-Kool for increased filter cartridge life time
•B-Timer for monitoring of cartridge saturation.
The compressor units are available with electric motor, only.
Function
The operating principle, i.e. the way of the air through the
compressor, is shown in Fig. 6.
3
12 11 10
1
9 8 7
4 5
6
2
1 Automatic condensate drain
2 Compressor block
3 SECURUS mionitering device
4 Filter P42
5 Final pressure switch
6 Pressure maintaining valve
7 Venting valve w. pressure gauge
8 Timer
9 Condensate drain tap
10 Condensate separator
11 Electric motor
12 Condensate tank
Fig. 2 Compressor unit PE 300-HE, rear view
Instruction Manual Breathing Air Compressors
3
1 Filling connector PN300
2 Filling pressure gauge
3 Phase-sequence warning light
4 Condensate tank
5 Stop button
6 Start button
7 Hour meter
8 Main switch
6
1
2
3
4
5
8 7
Fig. 3 Compressor unit PE 300-HE, right side view
1 2 2 4 43 5
1 Filling pressure gauge 300 bar
2 Filling valve 300 bar
3 Safety valve 200 bar
4 Filling valve 200 bar
5 Filling pressure gauge 300 bar
Fig. 4 Filling panel with two pressure ranges
Instruction Manual Breathing Air Compressors
4
Compressor block IK120
The design of the compressor block is shown in Fig. 5. For the
mode of operation refer to the flow diagram, Fig. 6.
The compressor block is used to compress air in the high
pressuare range. The max. allowable operating pressure is
350 bar.
The compressor block is of a three stage, three cylinder
design. The cylinders are arranged in a W form, 1st stage in
the centre, 2nd stage on the right, and 3rd stage on the left
side looking from the filter side.
These compressor blocks are particularly suitable for
continuous operation because of their rugged design and
the corrosion resistant intermediate filter and cooler
assemblies. Smooth running is a particular feature of this
BAUER design. The balance of masses of the 1st rank is zero.
The moving parts of the driving gear are all equally balanced.
This results in a vibration-free running.
The driving gear is fitted with energy saving cylinder roller
bearings. The upper and lower connecting rod bearings are
also roller bearings. This allows for an even longer life which
lasts at least 30,000 operating hours.
3
2
13
5
4
6
8
7
9
10
12
15
11
1
14
1 Cylinder 1st stage
2 Intake filter
3 Oil filler neck
4 Cylinder, 3rd stage
5 Safety valve, 2nd stage
6 Oil filter housing
7 Intermediate separator, 2nd stage
8 Inter-cooler 2nd stage
9 Condensate drain connector
10 Safety valve, 1st stage
11 After-cooler
12 Cylinder, 2nd stage
13 Inter-cooler 1st stage
14 Oil drain tap
15 Air outlet connector
Fig. 5 Compressor block
Este manual sirve para los siguientes modelos
1
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