Portable space Flat Pack Store 2m Manual de usuario

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For further information please contact Portable pace on 01449 782123 or email info@portablespace.co.uk

Tools and equipment you will need:

nPZ2 screwdriver

nFlat head screwdriver

n13mm spanner

n19mm spanner and socket set

npirit level

nFive tread stepladder (minimum)

nWork gloves (to protect your hands from sharp edges

and to assist grip when lifting the metal panels)

Please refer to the Risk Assessment ‘Erection of Flat

Pack tores’.

A minimum of two people are needed to assemble the

store. If parts need to be moved by hand, we recommend

using four people to allow for one person at each corner.

Hardware parts

Tools

FLAT PACK CONTAINER

Flat Pack Store

A EMBLY

IN TRUCTION

uitable for assembling 2m, 3m and 4m stores.

For further information please contact Portable pace on 01449 782123 or email info@portablespace.co.uk

FLAT PACK STORE ASSEMBL INSTRUCTIONS

Store 2m 271kg

CONTAINER PARTS

Container Rear Panel 30kg 1 Piece

Container ide Panel 26kg 2 Piece

Door Panel 51kg 1 Piece

Door 1 Piece

Container Roof 50kg 3 Piece

Container Chassis 88kg 1 Piece

HARDWARE PARTS

M5 Nut 2 Piece

M5 Washer 2 Piece

M8 x 25mm Bolt 28 Piece

M8 Nut 22 Piece

M8 Washer 44 Piece

Brass Door Handle 2 Piece

Countersunk M5 x 50 Bolt 2 Piece

Barrel With Key 2 Piece

M12 Washer 18 Piece

M12 x 40mm Bolt 4 Piece

M12 Nut 4 Piece

Hinge 2 Piece

M12 x 25 Bolt 14 Piece

M10 Nut 14 Piece

M10 Washer 14 Piece

Store 3m 351kg

CONTAINER PARTS

Container Rear Panel 30kg 1 Piece

Container ide Panel 40kg 2 Piece

Door Panel 51kg 1 Piece

Door 1 Piece

Container Roof 70kg 3 Piece

Container Chassis 120kg 1 Piece

HARDWARE PARTS

M5 Nut 2 Piece

M5 Washer 2 Piece

M8 x 25 mm Bolt 30 Piece

M8 Nut 22 Piece

M8 Washer 46 Piece

Brass Door Handle 2 Piece

Countersunk M5 x 50 Bolt 2 Piece

Barrel with Key 2 Piece

M12 Washer 4 Piece

M12 x 40 mm Bolt 4 Piece

M12 Nut 4 Piece

Hinge 2 Piece

M12 x 25 Bolt 14 Piece

M10 Nut 14 Piece

M10 Washer 14 Piece

Store 4m 421kg

CONTAINER PARTS

Container Rear Panel 30kg 1 Piece

Container ide Panel 54kg 2 Piece

Door Panel 51kg 1 Piece

Door 1 Piece

Container Roof 79kg 3 Piece

Container Chassis 153kg 1 Piece

HARDWARE PARTS

M5 Nut 2 Piece

M5 Washer 2 Piece

M8 x 25 mm Bolt 32 Piece

M8 Nut 22 Piece

M8 Washer 48 Piece

Brass Door Handle 2 Piece

Countersunk M5 x 50 Bolt 2 Piece

Barrel with Key 2 Piece

M12 Washer 4 Piece

M12 X 40 mm Bolt 4 Piece

M12 Nut 4 Piece

Hinge 2 Piece

M12 x 25 Bolt 14 Piece

M10 Nut 14 Piece

M10 Washer 14 Piece

Assembly hints

1. Try to get the pack delivered as close as possible to

the erection area. If it arrives on one of our HIAB lorries,

please let the driver know and they will help by

levelling it up with you. To ensure the chassis is level, it’s

best to use each of the four corners and once level

support the base in the middle to help prevent any

sag over time.

2. Ideally concrete bases are the best option for long-

term installations although paving slabs can provide

the simplest solution. Plywood packing is ideal for small

adjustments or short/medium-term installations.

3. The erection process is made much easier when the

chassis is level at the start.

4. Don’t assemble in windy conditions as this can be

dangerous and make sure you have enough people

available to move and erect the panels safely.

Maintenance

1. Check foundations periodically to make sure that the

unit remains level. igns that the unit might have

moved usually result in the door becoming difficult to

open or close, or the unit rocking on the pads.

2. The only moving parts are the lock and hinges which

need a light oiling on a periodic basis.

3. Check the roof from time to time and remove any

debris, especially leaves, to ensure the gutters work

correctly.

Othe info mation

1. If you keep all the packaging material, it can be used

to re-pack the unit at a later date. Otherwise please

recycle it.

2. The unit is not designed to be stacked.

3. The unit once correctly assembled, can be lifted and

moved using the lifting hooks. Please check the

security of all fixings each time before lifting.

Components fo 2m, 3m and 4m sto es

For further information please contact Portable pace on 01449 782123 or email info@portablespace.co.uk

FLAT PACK STORE ASSEMBL INSTRUCTIONS

Delive y and unpacking

1. The store will arrive in flat pack form. If the crane can

offload and level up in the final erection position, this

will save you time later.

2. Whether or not you need to move the parts to a

different location, the store now needs to be

unpacked. Unbolt the four metal retaining plates using

a 19mm spanner and also unscrew the lifting eyes.

The retaining plates are not required for assembly, so

dispose or keep if you intend to re-pack the unit at a

later date.

E ection of the flat pack sto e

1. Position the door panel on the end required.

2. Using a 13mm socket now fit 4x M8 bolts and washers

to secure the door panel to the chassis.

3. Now lift off the top roof panel and all other items.

Lay them out neatly so you can easily locate the parts

later. Don’t do this in windy conditions as individual

parts could be blown away, endangering you

and others.

4. If you need to move the parts to a new location, do so

now. Begin with the base which needs to be level

(check with the spirit level), before starting the

erection process.

3. Fit locks into the door panel, slide the barrels into the

door and turn. Once the lock turns, this shows it is

located correctly and the screw can be inserted and

tightened using your PZ2 screwdriver.

For further information please contact Portable pace on 01449 782123 or email info@portablespace.co.uk

FLAT PACK STORE ASSEMBL INSTRUCTIONS

4. Now unlock the door and prop it open using the

wooden packaging that you removed earlier. If you

are erecting on an exposed site, you may need others

to hold the door panel to prevent it falling and

causing damage.

6. Now fix the side panel to the chassis using 3x M10 and

2x M8 bolts and washers.

5. Now lift either wall panel (if the site is restricted we

recommend you start with the wall nearest any

obstruction) to the side of the chassis base. The tongue

on the side panel will slide into a groove on the door

panel. Once aligned correctly, fix the wall panel to the

door panel using an M8 bolt with washer each side.

7. Repeat steps 5 – 6 for the other side panel.

8. Now fit the end panel (panel opposite the door). Rest

on the bottom of the chassis rail at 45 degrees and

raise up, aligning the tongue and groove joints as you

lift. Do not force this as it could damage the tongue,

making it difficult to align correctly later. ecure to

chassis and side panels as per other panels.

9. Next fit the roof panel, making sure the ID plate is at

the door end. You may need additional helpers at this

point. Firstly close and lock the door, and assuming site

conditions allow, lift the roof onto the door panel and

slide up. Once the roof panel is in the correct place it

will slot over all four walls. Please keep fingers clear at

this point as it can lock down unexpectedly. If

necessary the panel can be slid up from the side but

due to steeper angles this requires more effort.

For further information please contact Portable pace on 01449 782123 or email info@portablespace.co.uk

FLAT PACK STORE ASSEMBL INSTRUCTIONS

10. Now fit the 4x M8 bolts and two washers to secure the

the roof to the respective wall panels.

13. Finally adjust the ball catch using the PZ screw driver so

that the door closes easily but remains in position when

unlocked. Clockwise brings the ball out and

anticlockwise pushes it in again.

11. Using your stepladder, access the top of the roof to

screw in the 4x lifting eyes.

12. Fit the handles onto the inside and outside of the door

using the screws provided.

7. Connect the side profiles

Linking (eithe side by side o end on end)

You will need either side linking kit or end linking kit

For further information please contact Portable pace on 01449 782123 or email info@portablespace.co.uk

FLAT PACK STORE ASSEMBL INSTRUCTIONS

Prepare the base

1. Decide where you wish to have the door panels which

can be fitted at the same end, diagonally at each end

or even opposite each other on the same container.

2. Align both chassis together with a gap of around 88-

90mm between them, then use the floor joining

wooden strips as an easy check to see if they are

parallel and the correct distance apart.

6. Connect the joining strip from the inside to the roof.

3. Build up both stores in the usual way, leaving the two

side wall panels off between the joint where you

intend to join the two containers.

4. Fit roof panels as normal.

5. Check alignment between the two chassis.

For further information please contact Portable pace on 01449 782123 or email info@portablespace.co.uk

FLAT PACK STORE ASSEMBL INSTRUCTIONS

8. Finally place the wooden joint strips between the gap

on the floor.

9. Using your stepladder, place the outer joining strip on

the top of the roof between the two roof panels and

bend the tabs to secure in place.

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