Polytropic Advance s Manual

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Advance S- Advance M

Master S- Master M- Master L

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Summary

Warning......................................................................................................32

Handbook symbols..................................................................................................32

Product delivery and general conditions of use.......................................................32

Storage, shipping and packing................................................................................33

Standards................................................................................................................33

Utilization limits .......................................................................................................34

Installation.................................................................................................35

Installation conditions..............................................................................................35

Hydraulic connections.............................................................................................36

Electrical connections..............................................................................................37

Water flow detection................................................................................................38

Setting water flow switch.........................................................................................38

Utilization...................................................................................................39

Water connection....................................................................................................39

Regulation (digital controller)...................................................................................41

Water flow setting....................................................................................................44

Winter setting..........................................................................................................45

Water quality...........................................................................................................45

Heating....................................................................................................................45

Maintenance (by a qualified technician) ..................................................................46

After Sales Technical Service..................................................................47

Technical data...........................................................................................48

Dimensions .............................................................................................................49

Wiring diagrams......................................................................................................52

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Warning

You must read this handbook before using the appliance.

Handbook symbols

Information

The text in italic type indicates complementary information with some explanations.

Product security

The text in a box refers to a product safety instruction.

User safety

This symbol associated with any text in a white area characterizes a

critical instruction for user safety.

Product delivery and general conditions of use

Heat pump installation, handling and repairing should only be carried out by a

technically qualified and certified engineer -

i.e. a person competent with swimming pool heating by heat pump and Polytropic

products.

Utilization, maintenance

This appliance is not intended for use by persons (including children) with

reduced physical, sensory or mental capabilities, or lack of experience and knowledge,

unless they are supervised and received adequate instructions concerning use of the

appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

Product delivery and general conditions of use

Appliance and spare parts travel by recipient’s own risks, whatever the delivery method

used. If the recipient sees any damage due to transport, he must record it on the

delivery note and confirm it by registered mail detailing the damage to the carrier,

within the following 48 hours.

The heat pump referred to in this handbook is designed and built solely for private

swimming pool use. Polytropic dissociates its responsibility if used in any other

application.

This handbook is considered as a part of the pool heat pump. It must be read and

adhered to before the installation and use of the appliance.

All security instructions highlighted in this manual must be strictly respected.

Before any connection is made, it is necessary to be sure that the pool heat pump is

correctly sized and suitable for the pool installation.

Before any electrical connection is made, it is necessary to be sure that the power

supply cable conforms to the manufacturers stated requirements.

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Before proceeding with any maintenance, service or reparation work, the product must

be isolated from the main electric supply terminal. Only qualified personnel should

carry out these tasks.

Polytropic is released from any responsibility concerning damage caused by non-

compliance to the provided instructions, errors of handing, installation or usage.

You shouldn’t install the heat pump in corrosive background, close to the sea, exposed

to salt fog, near a chlorine storage room or other corrosive chemicals.

This handbook can be modified without notice.

Storage, shipping and packing

Appliance must be packed and stored vertically, as specified on the packing.

A horizontal storage, even if temporary, will damage the appliance.

All damage due to incorrect packing or storage,will not be taken under warranty.

Polytropic rencourages its customers to keep the heat pump packaging (paperboard

pack + polystyrene + pallet) for the duration of the warranty period in case of a need to

return the appliance to the factory.

Correct packing and storage position.

Standards

CE standard conformity

Polytropic pool heat pumps meet the following standards:

Electromagnetic compatibility: 2004/108/EC

Safety requirements for low voltage equipment: 2006/95/EC

Pressure Equipment: 97/23/CE

Noise production: 200/14/CE

Harmonized standards: NF EN 60335.1,2.40

Electrical connections

French standard installation reference: NF C 15 100.

Safety

Although this product contains all safety requirements, it may still present dangers such as:

Electrically controlled parts

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Parts moving with automatic start-up (fan)

Cutting edges (evaporator)

In order to avoid accidents, prevent close access the appliance by children and

pets. Never cover the appliance whilst in operation and never put your fingers, or

other objects inside.

Never turn on the appliance with any of its panels removed.

Pressure controller

Polytropic heat pumps are provided with HP pressure controller set at 30 Bar.

Utilization limits

To ensure the heat pump has been correctly sized, Polytropic must has been previously

contacted with a selection file (available on demand) in order to validate such selection.

“Advance” range heat pump models are designed to operate from +5°C to +35°C

(50°F to 95°F) air temperature using a pool cover.

“Master” range heat pump models are designed to operate from -5°C to +35°C C

(23°F to 95°F) air temperature using a pool cover.

If the machine is used to work with an ambient temperature below 0°, particularly for

high water temperatures, it is advised to ad an electrical heater (ask your seller).

Regarding product selection that has not been validated by Polytropic and working

outside the above ranges; Polytropic dissociates its responsibility regarding any lack of

performance.

Before installing the heat pump, you will have checked that the impedance of your

swimming pool electricity power supply shall not be more than 0.042 Ω.

Ask your electricity provider if necessary.

If the electricity provider can not adjust it, it could translate into a tension reduction

on the power supply for few seconds when the heat pump starts up.

Maximum water pressure : 2 bars (29 PSI).

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Installation

Installation conditions

Installation location

The pool heat pump must be installed outdoors with a distance greater than 3 m

from the Pool according to laws in force (NF C 15 100).

Install the pool heat pump on a flat, horizontal, and stable surface. (Concrete base

would be ideal).

Maintain at least 1 m (40 ”) of space on the rear (evaporator air inlet) and 3m (120 ”) on

the outlet side of the fan on a completely free space.

Make sure that the discharged air will not be sucked back into the evaporator again.

Provide enough space to allow access to temperature controller.

Wall mounted digital controller

The controller is originally fixed to the maintenance door of the machine, it is possible to install

it on a wall, with the casing provided. To do so:

Disconnect the machine from power supply and open the top panel.

Check the digital controller wire and unplug it (do not pull on the wire coming out of the

back of the controller!).

Take the controller out of the machine (by pushing it from the inside outwards).

Install the provided casing on a wall and install the controller inside the box..

Connect the controller (from the wall-mounted casing) to the machine with the extension

wire provided. Be sure that the extension wire enters the machine through the designated

holes and bushings.

Close the machine, connect the power supply, turn it on, and check if the digital

controller works correctly.

Inlet air flow:

1 m (40 ” )

Outlet air flow:

3 m (120 ” )

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To improve your installation

Avoid directing the flow of ventilated air towards a noise sensitive area (room window for

example), or a space where people normally gather (the discharged air will be cold)

Avoid positioning the pool heat pump on a surface that can transmit vibrations.

Try to avoid placing the appliance under a tree or exposed to water or mud, which would be

likely to complicate performance and maintenance.

For best performance the water pipes from the heat pump to the pool should be insulated,

especially if the heat pump is far away from the swimming pool.

Hydraulic connections

The heat pump should be connected to a filtration circuit trough a by-pass who consists of 3

valves.

It is imperative that the by-pass is placed after the pump and the filter.

These valves allow to regulate the water flow which passes through the heat pump and to

isolate the heat pump completely for any maintenance work, without cutting the filtration flow.

If your installation is equipped with water treatment devices (chlorine, brome feeder, salt water

chlorine generator, others) the by-pass must be installed before the water treatment devices,

with a non-return check valve between the by-pass and water treatment devices.

Water inlet and outlet are designed to be connected to rigid pressure PVC tube (for swimming

pool) Ø50 mm, directly glued to the half union connectors provided.

Inlet water tube must be connected to connection labeled:

Outlet water tube must be connected to connection labeled:

Water tubes must be fixed on the floor or the walls, so the heat pump will not support the

weight of the water inside the plumbing.

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Electrical connections

Electric supply voltage and current values must correspond to the ones indicated on the heat

pump.

Connection cables must to be sized according to the appliance power and installation

requirements.

Model

Power

supply

Head of line

protection

Maximum cable length* with diameter:

2,5 mm²

4 mm²

6 mm²

10 mm²

3G 230 V

16 A

25 m

35 m

50 m

90 m

3G 230 V

20 A

15 m

25 m

40 m

70 m

5G 400 V

3 x 16 A

100 m

150 m

200 m

300 m

*Maximum cable length between heat pump and head of line protection

(D curve current protection)

These data are only indicative, you must ask an electrician to determine the exact

data for your pool installation.

Power supply must be equipped with grounding and 30 mA differential protection.

A wall mounting box, specially build for each model is available as an option. It contains head

of line D-curve protection and differential.

Use the cable glands and grommets provided inside the heat pump to route

cables.

Since this machine is installed outdoors, connections must be made with a

polychloroprene cable or with standard cables routed in protective conduit.

The electrical cables must be buried in pliable electrical conduit (red) at a depth of 50

cm (85 cm under a roadway or path). When an underground cable conduit crosses

another cable or other utility (water, gas…), they must be separated by a distance of at

least 20 cm (8”).

Heat pump power supply must be protected by a system in conformity with local laws.

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Water flow detection

The heat pump only operates whenever there is water flow circulating inside. All models

are equipped with a water pressure switch that detects the pressure of the hydraulic

circuit.

Warning: If the appliance is installed below the level of swimming pool (below 2 m -

80”), residual pressure could prevent water pressure switch from operating correctly.

This water pressure switch can be set (if the machine don’t stop when there is no water flow

for example)

Normally “flow” LED lighting = water pump working.

If it is not the case: set the water flow switch.

Setting water flow switch

Turn the machine off, disconnect the power supply and open the top panel.

Check the water flow switch (inside the machine, on the inlet water tube).

Remove the plastic protection.

On the middle of the water flow switch (octagonal part), take off the plastic cover to

access Hex socket (Allen) screw.

Set this screw to accurately detect the water flow:

oIf the machine keeps working when the filtration pump stops

Tighten it (1/2 turn).

oIf the machine doesn’t start when the filtration pump starts

Untighten it (1/2 turn).

Close the machine.

Connect the machine to the power supply and turn the machine on. Check if the

machine “flow” LED light when the water pump starts and stop lighting when the filtration pump

stops.

If not, repeat the previous setting procedure in the right order, till the setting is correct.

2 m

max.

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