Pleion EGO 150 Manual de usuario
Installation and user handbook –rev.0.4 of 23.02.2017
1
Congratulations
You have purchased a top quality product.
“EGO”
solar collector with integrated storage was designed by an Italian company, and all
its components are produced 100% in Italy.
After its simple installation, you can enjoy the beauty of its design, the practicality of its
operation and the guarantee of its performances:
Smart. Solar. Box
Installation and user handbook –rev.0.4 of 23.02.2017
2
CONTENTS
INSIDE THE BOX ...............................................................................................................................5
OPTIONAL ACCESSORIES ............................................................................................................7
EXPLANATION OF THE SYMBOLS USED................................................................................10
Abbreviated signs.............................................................................................................................10
Danger signs.....................................................................................................................................10
Personal Protective Equipment .......................................................................................................10
WARNINGS.......................................................................................................................................11
General indications ..........................................................................................................................11
Indications for safety .......................................................................................................................11
Protection from vacuum overheating .............................................................................................12
Protection from burns .....................................................................................................................12
Protection against lightning.............................................................................................................13
LAWS AND REFERENCE STANDARDS....................................................................................14
SPECIFICATIONS ON WATER QUALITY..................................................................................15
Reference values..............................................................................................................................15
Limits of use .....................................................................................................................................16
Resistance to corrosion....................................................................................................................16
SYSTEM DESCRIPTION ................................................................................................................17
Technical characteristics..................................................................................................................17
A. the SOLAR COLLECTOR ......................................................................................................17
B. the STORAGE .....................................................................................................................18
Note on the integrated storage system.......................................................................................18
TECHNICAL DATA .............................................................................................................................19
Model EGO 110 ............................................................................................................................19
Model EGO 150 ............................................................................................................................20
Model EGO 180 ............................................................................................................................21
Model EGO 220 ............................................................................................................................22
Model EGO 260 ............................................................................................................................23
OPERATION PRINCIPLES............................................................................................................24
INSTALLATION................................................................................................................................25
General indications and moving ......................................................................................................25
Installation and user handbook –rev.0.4 of 23.02.2017
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Structural check ...............................................................................................................................26
SAFETY PRECAUTIONS WHILE ASSEMBLING....................................................................................27
INSTALLATION ON A FLAT ROOF......................................................................................................28
Place and position........................................................................................................................28
Necessary items ...........................................................................................................................29
Installation phases .......................................................................................................................30
Anchoring with ballasts................................................................................................................35
INSTALLATION ON A SLOPED ROOF.................................................................................................37
Place and position........................................................................................................................37
Necessary items ...........................................................................................................................38
Installation phases .......................................................................................................................39
HYDRAULIC CONNECTION.........................................................................................................45
General layout..................................................................................................................................45
Indications on gaskets and connections ......................................................................................47
Using flexible hoses......................................................................................................................47
Other indications .........................................................................................................................48
Assembling the safety and one-way valve.......................................................................................48
Assembling the safety unit (an alternative to the safety valve) ..................................................49
Positioning and fixing the backflow preventer ................................................................................50
Pressure reducer..........................................................................................................................51
Thermostatic mixer valve.............................................................................................................52
Connecting more than one collector ...............................................................................................53
Examples of system layouts.............................................................................................................54
“EGO” ...........................................................................................................................................54
Layout 1: hydraulic connection to a traditional boiler ................................................................54
Layout 2: hydraulic connection to a boiler prepared for operation with a solar power system 54
Expansion vessel ..............................................................................................................................56
STARTING.........................................................................................................................................57
Using the cover sheet ......................................................................................................................57
Filling ................................................................................................................................................58
Working pressure.............................................................................................................................59
Non-use for short periods of time ...................................................................................................60
Emptying the tank for maintenance and winter stopping ..............................................................60
Installation and user handbook –rev.0.4 of 23.02.2017
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ELECTRICAL INTEGRATION KIT...............................................................................................61
Types of electric resistor..................................................................................................................61
Installing the electric resistors .........................................................................................................62
Indications on using electric resistors..............................................................................................63
PROGRAMMED MAINTENANCE...........................................................................................................64
GUARANTEE CONDITIONS.........................................................................................................65
ENVIRONMENTAL PROTECTION ..............................................................................................66
FINAL NOTES ..................................................................................................................................66
SOLAR KEYMARK CERTIFICATION..........................................................................................67
Installation and user handbook –rev.0.4 of 23.02.2017
5
INSIDE THE BOX
Components that are supplied standard
…
Installation and user handbook –rev.0.4 of 23.02.2017
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Before starting to install the product, make sure all the components are present:
letter
component
quantity
[pieces]
-
“EGO”
solar collector with integrated storage
1
a b
BASIC SUPPORT: pair of galvanised sheet supports for flat roof
1 right +
1 left
c d e
hammer head screw, washer and nut for fixing
4
f
¾‟‟ flat gasket for high temperatures
4
g
safety and one-way valve, MF ¾‟‟ connections
1
h
air feed valve (backflow preventer), MF ¾‟‟ connections
1
i
pair of lower fixing shafts, non-slip, made of AISI 304, for sloped
roof
2
l
pair of lower side fixing shafts made of AISI 304, for sloped roof
2
m
PVC cover sheet
1
n
installation and user handbook
1
m
n
Installation and user handbook –rev.0.4 of 23.02.2017
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OPTIONAL ACCESSORIES
Accessories that can be requested
DELIGHT SUPPORT: pair of AISI 304 electropolished supports for flat roof
Article code:
4403XXXX00
for EGO 110
4404XXXX00
for EGO 150
4405XXXX00
for EGO 180
4406XXXX00
for EGO 220
4407XXXX00
for EGO 260
(use the standard supplied hammer head screws, washers and nuts to connect to the solar
collector collector)
ANTI FREEZE ELECTRIC RESISTOR (power 300 W - 230V)
Article code:
4400234100
ELECTRICAL RESISTOR FOR INTEGRATION, 1 and 2 kW
Article code:
4400234101
power 1,000 W –230V;
4400234102
power 2,000 W –240V;
Installation and user handbook –rev.0.4 of 23.02.2017
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SAFETY AND ONE-WAY UNIT, with MF ¾‟‟ connections
Article code:
4400223301
PRESSURE REDUCER, with ¾‟‟ MF connections
Article code:
4400223302
THERMOSTATIC MIXER VALVE, with ¾‟‟ MF connections
Article code:
4400224500
Installation and user handbook –rev.0.4 of 23.02.2017
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Follow the component assembly instructions; if using accessories, follow their pertinent
options and limits of use.
Only use genuine components. Should it be discovered that non-genuine
components have been installed, the manufacturer can refuse all guarantee rights.
Installation and user handbook –rev.0.4 of 23.02.2017
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EXPLANATION OF THE SYMBOLS USED
ABBREVIATED SIGNS
important note
material to be obtained
(not supplied)
connection
to the water supply
2 people necessary
qualified electrician
qualified designer
tighten/loosen manually
tighten with spanner
perforate with drill
DANGER SIGNS
Danger!
Generic danger
Risk of falling
from a height
Risk of burns
Risk of falling
material from above
Danger of overpressure
Danger of electric shocks
PERSONAL PROTECTIVE EQUIPMENT
PPE must be used
non-skid footwear must be used
cut resistant gloves must be worn
a protective helmet must be worn
PPE must be used when working at
heights
protective goggles must be worn
Este manual sirve para los siguientes modelos
5
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