Piusi SQUALO Guía de inicio rápido

Bulletin M0629 ml_00

Installation, use and maintenance instructions EN

SQUALO

10GPM submersible pump

pompe submersible 10GPM

bomba sumergible 10GPM

Notice d'installation, d'utilisation et d'entretien FR

Instruccionesdeinstalación,usoy mantenimiento ES

M0629

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Installation, use and maintenance

Bulletin M0629

ENGLISH

TABLE OF CONTENTS

1 MACHINE AND MANUFACTURER IDENTIFICATION 3

2 Declaration of compatibility 3

3 MACHINE DESCRIPTION 4

3.1 HANDLING AND TRANSPORT 4

4 GENERAL WARNINGS 5

5 SAFETY INSTRUCTIONS 6

6 FIRST AID RULES 8

7 GENERAL SAFETY RULES 8

8 TECHNICAL DATA 8

9 OPERATING CONDITIONS 9

9.1 ENVIRONMENTAL CONDITIONS 9

9.2 ELECTRICAL POWER SUPPLY 9

9.3 TYPE DE SERVICE 9

10 INTENDED USE 10

10.1 NON-PERMITTED FLUIDS 10

10.2 USE 10

11 INSTALLATION 11

11.1 POSITIONING, CONFIGURATIONS AND ACCESSORIES 12

11.2 NOTES ON DELIVERY LINES 12

12 CONNECTIONS 13

12.1 ELECTRICAL CONNECTIONS 13

13 INITIAL START-UP 14

14 EVERY DAY USE 15

15 MAINTENANCE 15

16 NOISE LEVEL 15

17 TROUBLESHOOTING 16

18 DEMOLITION AND DISPOSAL 17

19 OVERALL DIMENSIONS AND EXPLODED VIEW 50

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This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

(translated from italian) SUBMERSIBLE PUMP

1 MACHINE AND MANUFACTURER IDENTIFICATION

AVAILABLE MODELS 120V AC

MANUFACTURER PIUSI S.p.A • Via Pacinotti 16/A z.i. Rangavino • 46029 Suzzara - (MN) - Italy

YEAR OF

MANUFACTURE

MODEL

CODE

PRODUCT

TECHNICAL

DATA

2 DECLARATIONOFCOMPATIBILITY

The undersigned: PIUSI S.p.A

Via Pacinotti 16/A z.i. Rangavino

46029 Suzzara - (MN) - Italy

DECLARES

That SQUALO components in direct contact with the liquids handled, have been tested in conformity

with the following directives

ISO22241-1 : 2006 (quality standard)

Diesel engines -- NOx reduction agent AUS 32 -- Part 1: Quality requirements and have been tested

with the requirements of the following norm

ISO22241-2 : 2006 (quality standard)

Diesel engines -- NOx reduction agent AUS 32 -- Part 2: Test methods

The Ad-Blue® liquid , both before and after testing, resulted within the specified AUS32 (AdBlue®)

limit in conformance with ISO22241-2-2006 ( as per Norm DIN V 70070)

Suzzara 01.10.2021

Otto Varini

The legal representative

M0629

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Installation, use and maintenance

3 MACHINE DESCRIPTION

PUMP Submersible electric pump.

MOTOR Single-phase asynchronous motor, thermal protected, enclusure protection

class IP68 according to CEI-EN 60034-5,

3.1 HANDLING AND TRANSPORT

Foreword

Due to the limited weight and dimensions of the pumps, special lifting equipment

is not required to handle them. The pumps are carefully packed before dispatch.

Check the packing when receiving the material and store in a dry place.

ATTENTION During transport, it is mandatory to use personal protective equipment

(DPI)

PACKAGING The pump is equipped comes packed suitably for shipment.

On the packaging a label shows the following product information:

Under no circumstances must the electric pump be supported or transport-

ed to the power cord. Be use it to the appropriate handle

- name

- code

- weight

WEIGHT (Kg) PACKAGING DIMENSION (mm)

PIUSI SQUALO 7,2 193 x 193 x 420

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This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

(translated from italian) SUBMERSIBLE PUMP

4 GENERAL WARNINGS

Warnings To ensure operator safety and to protect the dispensing system from poten-

tial damage, workers must be fully acquainted with this instruction manual

before attempting to operate the dispensing system.

Symbols used

in the manual The following symbols will be used throughout the manual to highlight safety

information and precautions of particular importance:

ATTENTION/CAUTION

This symbol indicates safe working practices for operators and/or poten-

tially exposed persons.

WARNING

This symbol indicates that there is risk of damage to the equipment and/

or its components.

NOTE

This symbol indicates useful information.

Manual preser-

vation This manual should be complete and legible throughout. It should remain

available to end users and specialist installation and maintenance techni-

cians for consultation at any time.

Reproduction

rights All reproduction rights are reserved by Piusi S.p.A.

The text cannot be reprinted without the written permission of Piusi S.p.A.

THIS MANUAL IS THE PROPERTY OF Piusi S.p.A.

ANY REPRODUCTION, EVEN PARTIAL, IS FORBIDDEN.

This manual belongs to Piusi S.p.A., which is the sole proprietor of all rights

indicated by applicable laws, including, by way of example, laws on copy-

rights. All the rights deriving from such laws are reserved to Piusi S.p.A.: the

reproduction, including partial, of this manual, its publication, change, tran-

scription and notification to the public, transmission, including using remote

communication media, placing at disposal of the public, distri¬bution, market-

ing in any form, translation and/or processing, loan and any other activity

reserved by the law to Piusi S.p.A..

M0629

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Installation, use and maintenance

5 SAFETY INSTRUCTIONS

Mains - pre-

liminary checks

before inst

ATTENTION

You must avoid any contact between the electrical power supply and the

fluid that needs to be FILTERED.

Maintenance

control Before any checks or maintenance work are carried out, disconnect the

power source.

FIRE AND

EXPLOSION

When flammable

fluids are present

in the work area,

such as gasoline

and windshield

wiper fluid, be

aware that flam-

mable fumes can

ignite or explode.

To help prevent fire

and explosion:

Pump not suitable for pumping flammable liquids or operating in explosive

environments

ELECTRIC SHOCK Electrocution or death

CAUTION To reduce risk of electric shock, pull plug before servicing the pump.

WARNING Risk of electric shock - This Pump Has Not Been Tested For Use In Swim-

ming Pool Or Marine Areas

To reduce risk of electric shock, see instruction manual for proper installation

To reduce risk of electric shock, connect only to a properly grounded,

grounding-type receptacles

This pump is supplied with a grounding conductor and gounding-type at-

tachment plug. To reduce the risk of electrick schock, be certain that it is

connected only to a properly grounded, grounding-type receptacle

7/124

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This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

(translated from italian) SUBMERSIBLE PUMP

FThis pump must be grounded. Improper grounding, setup or usage of the

pump can cause electric shock.

Connect only to a grounded electrical outlets.

Use only 3 wire extension cords in accordance with local electrical codes.

Extension cords should have a ground lead.

Ensure ground prongs are intact on power and extension cords.

Outside, use only extensions suitable for specific use, according to applicable

regulations.

Unsuitable extensions may be dangerous

Never touch electrical connections with wet hands

Do not turn the pump on if the power connection cord or other important parts of

the apparatus are damaged, such as the inlet outlet plumbing, dispensing nozzle or

safety devices. Replace damaged components before operation.

Before each use check that the power connection cord and power plug are

not damaged. If damaged, have power connection cord replaced before use

by a qualified electrician.

The electrical connection between the plug and socket must be kept well

away from water.

Unsuitable extension leads can be hazardous, in accordance with current

regulations. Only extension cords that are labelled for outdoor use and have

a sufficient conduction path should be used outdoors.

Electrical connections must use ground fault circuit interrupter (GFCI).

Installation operations are carried out with the box open and accessible elec-

trical contacts. All these operations have to be done with the unit isolated

from the power supply to prevent electrical shock!

EQUIPMENT

MISUSE

Misuse can

cause death or

serious injury

!Do not operate the unit when fatigued or under the influence of drugs or

alcohol.

Do not leave the work area while equipment is energized or under pressure.

Turn off all equipment when equipment is not in use.

Do not alter or modify equipment. Alterations or modifications may void

agency approvals and create safety hazards.

Route hoses and cables away from traffic areas, sharp edges, moving parts,

and hot surfaces.

Do not kink or over bend hoses or use hoses to pull equipment.

Keep children and animals away from work area.

Comply with all applicable safety regulations.

BURN HAZARD To avoid severe burns do not touch hot fluid or equipment.

Toxic Fluid or

Fumes Hazard

Read MSDS’s to know the specific hazards of the fluids you are using.

Store hazardous fluid in approved containers, and dispose of it according to

applicable guidelines.

Prolonged contact with the treated product may cause skin irritation: always

wear protective gloves during dispensing.

M0629

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Installation, use and maintenance

6 FIRST AID RULES

Persons who

have suffered

electric shock

Disconnect the power source, or use a dry insulator to protect yourself while

you move the injured person away from any electrical conductor. Avoid

touching the injured person with your bare hands until he is far away from

any conductor. Immediately call for help from qualified and trained person-

nel. Do not operate switches with wet hands.

7 GENERAL SAFETY RULES

ESSENTIAL PROTEC-

TIVE EQUIPMENT

CHARACTERISTICS

Wear protective equipment that is:

• Suited to the operations that need to be performed;

• Resistant to cleaning products.

PERSONAL

PROTECTIVE

EQUIPMENT

THAT MUST BE

WORN

Safety shoes;

Close-fitting clothing;

Protection gloves;

Safety goggles;

OTHER

DEVICES Instructions manual

8 TECHNICAL DATA

Voltage/Frequency (V/Hz) 120/60

Absorption (Amps) 9,0

Power (Watt / HP) 380 / 1/2

RPM 3600

Nominal Flow Rate (GPM) 10

Max Back Pressure (bar / psi) 2,3 / 33

Type of Service

(S1-continuous; S3-periodic intermittent) S1

Tank minimum level (mm / in) 30 / 1,18

Capacitor capacitance (µF) 2x18

Switching on for every hour 30

Max Immersion (m/Ft) 5 / 17

ATTENTION The data refers to the following operating conditions:

Fluid: water

Temperature: 20° C

9/124

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This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

(translated from italian) SUBMERSIBLE PUMP

9 OPERATING CONDITIONS

9.1 ENVIRONMENTAL CONDITIONS

TEMPERA-

TURE min. +12 °F / max +104 °F

min. -11 °C / max +40 °C

RELATIVE

HUMIDITY max. 100%

ATTENTION The temperature limits shown apply to the pump components and must be

respected to avoid possible damage or malfunction.

ATTENTION The pump does not work with frozen fluid.

Consult the fluid data sheet for the range of use.

9.2 ELECTRICAL POWER SUPPLY

NOTE

The pump must be powered by a single-phase line in alternating current whose

nominal values are indicated in the table in the paragraph “TECHNICAL DATA”.

The maximum acceptable variations for the electrical parameters are:

Voltage: +/- 5% of the nominal value

ATTENTION Power supply from lines with values that do not fall within the indicate limits could

cause damage to the electrical components and reduction of working perfor-

mance.

9.3 TYPE DE SERVICE

The pump have been designed for continuous duty (service S1).

NOTE The timer is used to avoid forgetting the pump on. The timer automatically

switches off the pump after about 11 minutes of running.

M0629

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Installation, use and maintenance

10 INTENDED USE

CAUTION The pump has been certified for use with water only. However, it has been

designed to deliver AUS32 (DEF, Ad-Blue®), partially or totally immersed in the

fluid. To guarantee the correct use and the declared performance of the pump,

any tampering is forbidden

10.1 NON-PERMITTED FLUIDS

FLUIDS NON-

PERMITTED

AND

DANGERS

- DIESEL FUEL - OXIDATION OF PUMP

- PETROL - FIRE

- INFLAMMABLE LIQUIDS - EXPLOSION

- CORROSIVE CHEMICAL

PRODUCTS - CORROSION AND INJURY

TO PERSONS

- SOLVENTS - DAMAGE TO GASKET SEALS

- FOOD LIQUIDS

- FLUID CONTAMINATION

10.2 USE

INTENDED

USE AND

CHARACTER-

ISTICS

The submersible pumps SQUALO have been designed and fabricated for

AUS32 (DEF, AdBlue®) delivery systems. The pump is provided with:

- Regenerative turbine actuated by a proper electrical motor

- Pressure regulator

- A check valve to prevent the discharge pipe from being delivery

- Electronic board with timer functionality

- Technopolymer pump body

- Stainless steel tube to hold the stator

- An aluminum bottom for motor cover

- A cable clamp for locking the incoming electric cable and to avoid tearing

it in case of accidental draft

- A half-moon collector for fluid delivery and fitting with retaining fork

A range of accessories are provided optionally (resistive level sensors)

ATTENTION ANY USE OUTSIDE THE ABOVE DESCRIPTION IS NOT PERMITTED BY

THE MANUFACTURER

USE RESTRIC-

TIONS, UNIN-

TENDED BUT

REASONABLY

PREDICTABLE

USE

It is forbidden:

1 - To use the pump for operations other than its intended use

2 - To run the pump dry

3 - To use the pump in a configuration different from the one defined by the

manufacturer

4 - To use the pump with performances different from the one defined in the

paragraph “TECHNICAL DATA”

5 - To use the pump in hazardous area/classified zones (the machine does not

comply with the Directive 2014/34/UE ATEX)

6 - To add systems or equipment not planned by the manufacturer in the

executive project

7 - Connect the pump to sources of energy other than those prescribed by

the manufacturer and reported in the instructions for use;

8 - To run the pump without having read and fully understood the user manual

9 - To run the pump to deliver other fluids than the permitted ones

10 - To partially or totally tamper the pump

ATTENTION Any other use that differs from the intended use of the pump is considered

“EQUIPMENT MISUSE”, therefore the manufacturer declines any

responsibility in case of accident or damages to property and injury to person

or animals

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