Pitco E7 Manual de usuario

Installation,

Operation,

and

Maintenance

Manual

For

Electric

Fryers

With

Options

Including

Built-In

and

UFM

(Spacefighter)

Filter

Systems

Covering

Models

El,

E7B,

E14,

E14B,

E14X,

E18,

E18B

Pitco

Frialator

#L20-054

Revision

Rev.

Date

02/98

NOTICES

There

are

three

different

types

notices

that

you

should

familiar

with,

NOTICE,

CAUTION,

and

WARNING.

NOTICE

special

note

used

call

attention

particularly

important

point.

CAUTION

used

point

out

procedure

operation

which

may

cause

equipment

damage.

The

WARNING

notice

the

most

important

the

three

because

warns

operation

that

may

cause

personal

injury.

Please

familiarize

yourself

with

your

new

cooker

before

operating

and

heed

the

notices

throughout

this

manual.

The

WARNINGS

are

listed

below

and

the

following

page

for

your

review

prior

operating

the

unit.

FOR

YOUR

SAFETY

NOT

store

use

gasoline

other

flammable

vapors

liquids

the

vicinity

this

any

other

appliance.

WARNING:

Improper

installation,

adjustment,

alter¬

ation,

service

maintenance

can

cause

property

dam¬

age,

injury

death.

Read

the

installation,

operating

and

maintenance

thoroughly

before

installing

ser¬

vicing

this

equipment

THIS

MANUAL

MUST

RETAINED

FOR

FUTURE

REFERENCE

SAFETY

The

fryer

must

electrically

grounded

accordance

with

local

codes.

local

codes

not

apply

the

requirements

National

Code

ANSI/

NFPA

70-1990

Before

proceeding

with

installation,

ensure

that

the

switch(s)

marked

OFF-

ON-START

are

the

OFF

position.

Also

ensure

that

all

the

circuit

breakers

for

the

apphance(s)

are

OPEN

OFF.

NEVER

connect

the

fryer

with

power

applied

the

power

lines.

Some

appliances

have

than

one

power

supply.

Make

sure

they

are

ALL

disconnected.

The

heating

elements

MUST

covered

with

water

oil

before

they

are

turned

on.

NEVER

turn

the

fryer

unless

the

elements

are

covered

least

one

inch

liquid.

Never

melt

blocks

shortening

top

the

heating

elements.

This

will

cause

fire,

and

void

your

warranty.

Water

and

shortening

NOT

mix.

Keep

liquids

away

from

hot

shortening.

Dropping

liquid

frozen

food

into

the

hot

shortening

will

cause

violent

boiling.

operating

temperature

the

shortening

temperature

will

greater

than

300°F.

Extreme

care

should

used

when

filtering

operating

temperature

shortening

avoid

personnel

injury.

will

easier

and

safer

the

filter

assembly

has

cooled

room

temperature

before

handling

any

filter

parts.

All

power

supplies

must

disconnected

before

servicing

cleaning

the

appliance.

Some

appliances

have

than

one

power

supply.

Make

sure

they

are

ALL

disconnected.

SAFETY

DANGER

HIGH

VOLTAGE

PRESENT

The

fuses

for

the

fryer's

heating

elements

and

controls

are

located

inside

the

entrance

box.

Extreme

care

must

taken

when

opening

the

entrance

box.

NEVER

remove

the

entrance

box

cover

unless

all

power

the

appliance

has

been

disconnected.

SAFETY

Table

Contents

Section

Title

Page

Safety

Notice

Table

Contents

...

List

Tables

and

Figures.i

Chapter

General

Information

and

Installation.1-1

1.1

WHICH

FRYER

HAVE?.M

1.2

CHECKING

YOUR

NEW

FRYER.1-2

1.2.1

Check

Your

Order.

1.3

ASSEMBLY

AND

LEVELING

.1-3

1.3.1

Leg/Caster

Installation

and

Adjustment.1-3

1.3.2

Assembling

multi

fryer.1-3

1.3.3

Basket

Lift

Access.1-4

1.4

INSTALLATION.1-4

1.4.1

Installation

Clearances.1-4

1.4.2

Fire

System.1-4

1.4.3

Electrical

Connection.1-5

1.4.4

Ventilation

and

Fire

Safety

Systems.1-8

1.5

INITIAL

ADJUSTMENTS.1-9

1.5.1

Visual

Checks.1-9

1.5.2

Initial

Cleaning.1-10

1.5.3

Thermostat

Calibration

Check

Backup

Thermostat

Only.1-11

Chapter

Operating

Instructions.2-1

2.1

FILLING

THE

FRYER.2-1

2.1.1

Filling

the

Fryer

With

Liquid

Shortening.2-1

2.1.2

Filling

the

Fryer

With

Solid

Shortening.2-1

2.2

OPERATING

INSTRUCTIONS

WITHOUT

COMPUTER.2-2

2.2.1

Fryer

Start-Up.

-2

2.2.2

Automatic

Basket

Lifts

(Opional).

-3

2.2.3

Fryer

Shutdown.2-3

2.3

OPERATING

INSTRUCTIONS

WITH

COMPUTER

..2-4

2.3.1

Fryer

Start-Up.2-4

2.3.2

Product

Selection.2-4

2.3.3

Shutdown.2-4

2.3.4

Power

Failure.2-4

2.4

THE

INTELLIFRY

COMPUTER.2-5

2.4.1

Checking

the

Temperature

functions

and

Cooking

Times.2-6

2.4.2

Programming

Cook

Time,

Shake

Time

and

Hold

Times...

-6

Table

Contents

(Continued)

Section

Title

Page

2.4.3

Programming

Cooking

Temperature.2-7

2.4.4

Level

Programming.2-7

2.5

THE

DIGITAL

CONTROL.2-8

2.5.1

Operating

the

Digital

control.2-8

2.5.2

Programming

the

Digital

control.2-9

2.6

SHORTENING

FILTER

PROCEDURES.2-10

2.6.1

General

Filter

Hints.2-12

2.6.2

Filter

Procedures.2-13

2.6.3

Using

The

UFM

Module

Portable

Filter.2-15

2.7

DAILY

CLEANING.2-16

CHAPTER

Owner

Maintenance

and

Adjustments.3-1

3.1

FILTER

MEDIA

REPLACEMENT.3-1

3.1.1

UFM

Filter

System.3-1

3.1.2

Built-In

Filter

System.3-4

3.2

WEEKLY

FRYER

CLEANING

(BOIL

OUT).3-8

3.3

INSTALLING

THE

OPTIONAL

FLUSH

HOSE.3-9

3.4

BASKET

LIFT

LUBRICATION.3-9

3.5

CHECKING

AND

REPLACING

FUSES.3-9

3.6

TROUBLESHOOTING.3-11

3.6.1

Fryer

Troubleshooting

Without

Computer.3-11

3.6.2

Fryer

Troubleshooting

With

Computer.3-16

3.6.3

Built-In

Filter

Troubleshooting.3-18

3.6.4

UFM

Filter

Troubleshooting.3-20

List

Tables

and

Figures

Table

Title

Page

1-1

Fryer

Model

Information.1-1

1-2

Electrical

Requirements

for

Various

Models.

1-6

1-3

Ventilation

and

Fire

Safety

References.1-8

Figure

Title

Page

1-1

Filter

Tools

and

Accessories.1-2

1-2

Inside

View

Fryer

Tank.1-9

1-3

Pilot

Assembly,

Flame

Adjustment.1-11

1-4

Gas

Valve

Showing

Location

Pressure

Regulator

and

Pilot

Adjusters.1-12

1-5

Main

Burner

Conditions.1-14

Air

Collar

.1-15

Fryer

Illustrating

Filter

Components.2-10

Filter

Tools

and

Accessories.2-11

UFM

Filter

Module.3-2

3-2

Built-In

Filter

System.3-6

3-3

Fryer

Showing

Built-In

Filter

System

Components.3-7

iii

Chapter

General

Information

and

Installation

Congratulations

the

purchase

your

new

Pitco

Frialator

universal

electric

fryer.

This

unit

will

give

you

many

years

reliable

service

you

the

simple

operation

and

maintenance

procedures

this

manual.

Contained

this

manual

are

the

general

installation,

operation,

and

maintenance

procedures

for

the

universal

electric

fryer

models

E7,

E7B,

E14,

E14B,

E14X,

E18,

E18B.

This

information

covers

both

the

units

with

built-in

filters

and

the

Under

Fryer

Manual

(UFM)

filters.

1.1

WHICH

FRYER

HAVE?

All

models

come

standard

with

solid

state

temperatures

controls,

automatic

meltcycle

controller,

and

built

safety

devices.

addition

these

features

additional

features

and

options

are

available,

each

with

its

own

model

number.

find

out

which

model

you

have

look

the

identification

plate

inside

the

door.

This

plate

has

lot

useful

information,

but

identify

which

fryer

you

have,

look

the

model

number

block.

The

model

number

identifies

which

fryer

and

what

features

you

have.

brief

description

each

model

and

its

features

are

provided

Table

1-1.

Table

1-1

Fryer

Model

Information

Model

Number

Description

Features

E7B

Model

great

space

saver.

The

model

can

cook

lbs.

potatoes

per

hour

and

the

E7B

model

can

produce

lbs.

per

hour.

Frying

Area:

14"

Oil

Capacity:

Lbs

Input

Ratings:

7.0

E7B

9.0

E14

E14B

E14X

All

purpose

fryer

designed

fry

wide

range

products.

These

fryers

can

produce

large

quantities

potatoes:

E14

lbs

per

hour,

E14B

102

lbs

per

hour;

and

the

E14X

lbs

per

hour.

Frying

Area:

14"

X14"

Oil

Capacity:

Lbs

Input

Rating:

E14

16.5

E14B

21.0

E14X

-13.5

E18B

This

model

designed

for

the

most

demanding

frying

needs.

Available

with

many

options

and

features

meet

any

cooking

need.

The

E18

model

can

produce

120

lbs.

potatoes

per

hour

and

the

E18B

model

can

produce

lbs.

chicken

per

hour.

Flying

Area:18"

X18"

Oil

Capacity:

-65

Lbs.

E18B

-100

Lbs.

Input

Rating:

E18

18.0

E18B

24.0

1-1

1.2

CHECKING

YOUR

NEW

FRYER

Your

new

fryer

and

its

filter

have

been

carefully

packed

two

crates.

Every

effort

has

been

made

ensure

that

your

fryer

will

delivered

you

perfect

condition.

you

unpack

the

fryer,

inspect

each

the

pieces

for

damage.

something

damaged,

NOT

sign

the

bill

lading.

Contact

the

shipper

immediately,

because

the

shipper

only

responsible

for

days

after

delivery.

Check

the

packing

list

enclosed

with

your

fryer

ensure

that

you

have

received

all

the

parts

the

fryer.

you

are

missing

any

parts,

contact

the

dealer

from

whom

the

fryer

was

purchased.

you

unpack

the

fryer

and

its

accessories

careful

keep

the

weight

the

fryer

evenly

distributed.

Element

Junction

Box

CAUTION

prevent

equipment

damage,

don't

tilt

the

fryer

onto

any

two

its

casters

pull

the

unit

the

element

junction

box.

Locate

your

Pitco

Frialator

warranty

and

fill

the

serial

number

the

fryer

and

the

date

received.

You

will

find

the

serial

number

the

plate

inside

the

door.

Put

your

warranty

card

safe

place

for

future

reference.

NOT

return

the

card

Pitco

Frialator.

1.2.1

Check

Your

Order

The

crate

containing

the

fryer

unit

will

also

contain

the

following:

(2)

Fry

baskets

per

fryer

(1)

Fry

Basket

Hanger

per

fryer

(2)

Pitco

Cleaner

Sample

{5}

(1)

Drain

Clean

Out

Rod

{4}

The

crate

with

the

filter

module

(if

applicable)

also

contains

the

filter

tools

and

accessories

shown

Figure

-1.

These

items

are

very

important

and

MUST

retained

for

future

use.

complete

description

each

component

contained

the

Shortening

Filter

Procedure

Chapter

(1)

Filter

Crumb

Catch

{3}

(1)

Precoat

Filter

Aid

{7}

(1)

Flush

Hose

(Optional)

{1}

(25)

Filter

Sheets

{2}

(1)

Cleaning

Brush

(Fryer)

{8}

(1)

Fryer

Crumb

Scoop

{10}

(1)

Filter

Crumb

Scoop

{6}

(1)

Precoat

Measuring

Cup

{9}

Figure

1-1

Filter

Tools

and

Accessories

1-2

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