Pioneer DV-646A Manual de usuario

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2001

DV-646A

RRV2453

T – ZZE JUNE 2001 Printed in Japan

DVD PLAYER

1. SAFETY INFORMATION ....................................... 2

2. EXPLODED VIEWS AND PARTS LIST ................. 3

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10

4. PCB CONNECTION DIAGRAM ........................... 39

5. PCB PARTS LIST ................................................ 51

6. ADJUSTMENT..................................................... 55

CONTENTS 7. GENERAL INFORMATION ................................ 61

7.1 DIAGNOSIS .................................................. 61

7.1.1 ID NUMBER AND ID DATA SETTING.61

7.1.2 SELF-DIAGNOSTIC FUNCTION OF

PICKUP DEFECTIVE........................... 63

7.1.3 TEST POINTS LOCATION................... 64

7.1.4 TEST MODE SCREEN DISPLAY ........ 66

7.1.5 TROUBLE SHOOTING ........................ 70

7.1.6 ERROR CODE ..................................... 71

7.1.7 DISASSEMBLY .................................... 75

7.2 IC .................................................................. 80

8. PANEL FACILITIES AND SPECIFICATIONS.. 101

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type Model Power Requirement Region No. Remarks

DV-646A

WYXJ AC220-240V 2

¡¢41 3

STANDBY/ON FLDIMMER

LEGATO

PRO

FLOFF

AUDIO/VIDEO

DV-646A

1. SAFETY INFORMATION

(Printed on the Rear Panel)

LABEL CHECK

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1

BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR

CLASS 1.

A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 655 nm

FOR CD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 785 nm

This service manual is intended for qualified service technicians; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely, you

should not risk trying to do so and refer the repair to a qualified service technician.

Additional Laser Caution

1. Loading-status detection switch (S101 on the LOAB assy) are detected

by the microprocessor (IC601 in the DVDM assy).

•To permit the laser diode to oscillate, it is required to set the loading-

status detection switch for the clamp position (the center terminal of S101

is shorted to +3V).

When the voltage of IC101-pin 20 is +3V and IC601 (microprocessor) -

pin 83 is +3V, 650nm laser diode for DVD oscillates in the DVDM Assy.

When the voltage of IC101-pin 20 is +3V and IC601 (microprocessor) -

pin 83 is 0V (GND), 780nm laser diode for CD oscillates in the DVDM

Assy.

In the test mode ∗, the laser diode oscillates when microprocessor detects

a PLAY signal, or when the PLAY key is pressed (S252 ON in the KEYB

assy), with the above requirements satisfied.

2. When the cover is open, close viewing through the objective lens with

the naked eye will cause exposure to the laser beam.

∗: See page 57.

DV-646A

PACKING PARTS LIST

Mark No. Description Part No.

FRONT

13, 14

"Operating Instructions"

1 Power Cable ADG1154

2 Audio Cable (L = 1.5m) VDE1052

3 Video Cable (L = 1.5m) VDE1053

4 Remote Control Unit VXX2627

5 Battery Cover VNK4423

NSP 6 Dry Cell Battery (R6P, AA) VEM-013

7 Pad F VHA1269

8 Pad R VHA1270

9 Packing Case VHG2062

10 Mirror Mat Sheet Z23-007

2.1 PACKING

2. EXPLODED VIEWS AND PARTS LIST

NOTES: •Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

•The mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

•Screws adjacent to mark on the product are used for disassembly.

NSP 11 Warranty Card ARY7022

12 Polyethylene Bag VHL1051

13 Operating Instructions VRE1088

(English/French/German/Italian)

14 Operating Instructions VRF1057

(Spanish/Portuguese/Dutch/Swedish)

15 •••••

16 •••••

17 •••••

18 •••••

19 •••••

NSP 20 Polyethylene Bag AHG7032

Mark No. Description Part No.

DV-646A

2.2 EXTERIOR SECTION

Refer to

"2.3 LOADING MECHANISM ASSY".

20 24 21 22

23 14

30 30

DV-646A

EXTERIOR PARTS LIST

Mark No. Description Part No.

1 FLIR Assy VWG2297

NSP 2 KEYB Assy VWG2306

NSP 3 PWSB Assy VWG2307

4 AVJB Assy VWV1866

5 DVDM Assy VWS1470

6 SCRB Assy VWV1850

7 Connector Assy PG05KK-E15

8 FFC VDA1870

9 POWER SUPPLY Unit VWR1340

NSP 10 Loading Mechanism Assy VWT1188

11 PCB Support VEC1266

12 PCB Support VEC2184

13 Foot VEC2185

14 PCB Holder VEC2215

NSP 15 Chassis VNA2160

16 Rear Panel VNA2309

17 Adapter27 L VNL1926

18 Adapter27 R VNL1927

19 Insulator VXA2424

20 DVD-A/V Plate VAM1118

21 Sub Plate VEC2205

22 FL Lens VEC2211

23 FL Filter VEC2213

24 Tray Panel VNK4819

25 Front Panel Assy VXA2447

26 Pioneer Name Plate VAM1109

27 Label VRW1872

NSP 28 ID Label VRW1877

29 Screw BBZ30P060FMC

30 Screw BBZ30P080FZK

31 Screw BBZ30P180FMC

32 Screw BCZ40P060FZK

33 Screw PPZ30P080FMC

34 Bonnet Case S VXX2750

DV-646A

2.3 LOADING MECHANISM ASSY

NSP 1 LOAB Assy VWG2279

2 Traverse Mechanism Assy-S VXX2782

3 Loading Motor Assy VXX2505

4 Motor Pulley PNW1634

5 Carriage DC Motor / 0.3W PXM1027

6 Flexible Cable (26P) VDA1864

7 Connector Assy 2P VKP2253

8 Float Rubber VEB1327

9 Belt VEB1330

10 Stabilizer VNE2253

11 Loading Base VNL1917

12 Float Base DVD VNL1918

13 Drive Cam VNL1919

14 Gear Pulley VNL1921

15 Loading Gear VNL1922

16 Drive Gear VNL1923

17 SW Lever VNL1925

18 Clamper Plate VNE2251

19 Bridge VNE2252

20 Clamper VNL1924

21 Screw JGZ17P028FMC

22 Screw Z39-019

23 Tray VNL1920

To DVDM

CN101

Refer to

"2.4 TRAVERSE MECHANISM

ASSY-S".

23 13

22 22

Lubricating Oil

GYA1001

Daifree

GEM1036

Refer to

" Apply Position of Lubricant".

Note :

Lubricating Oil

GYA1001

Mark No. Description Part No.

•LOADING MECHANISM ASSY PARTS LIST

Mark No. Description Part No.

DV-646A

Apply Position of Lubricant

No. 11

Loading Base

Lubricating Oil

GYA1001

Around the shaft

Concave of unevenness

No. 13

Drive Cam

No. 13

Drive Cam

No. 23

Tray No. 23

Tray

Top View

Rear View Top View

Bottom View

Daifree

GEM1036

Daifree

GEM1036

Daifree

GEM1036

Daifree

GEM1036

Daifree

GEM1036

Side of the rib

Inner side of a ditch

Lubricating Oil

GYA1001

Lubricating Oil

GYA1001

Inner side of a ditch

Lubricating Oil

GYA1001

Lubricating Oil

GYA1001

Lubricating Oil

GYA1001

DV-646A

2.4 TRAVERSE MECHANISM ASSY-S

1 Spindle Motor VXM1088

(or VXM1089)

2 Stepping Motor VXM1090

(CARRIAGE) (or VXM1091)

3 Pickup Assy-S OXX8003

4 Skew Screw VBA1080

5 Skew Spring VBH1335

6 Guide Bar VLL1514

7 Sub Guide Bar VLL1515

8 Hold Spring VNC1017

13 16

4 (Adjustment Screw)

14 9

16 2

Screw Tight

GYL1001 Silicone Adhesive

GEM1037

Silicone Adhesive

GEM1037

Silicone Adhesive

GEM1037

17 (Torque : 0.12 ±0.01 N•m)

(Torque : 0.12 ±0.01 N•m)

9 Joint Spring VNC1019

10 Support Spring VNC1020

NSP 11 Mechanism Chassis VNE2248

12 Slider VNL1811

13 Spacer VNL1913

14 Joint VNL1914

15 FFC Holder VNL1915

16 Screw BBZ20P050FZK

17 Screw OBA8009

18 Screw PMA26P100FMC

19 Damper Sheet VEB1335

Mark No. Description Part No.

•TRAVERSE MECHANISM ASSY-S PARTS LIST

Mark No. Description Part No.

DV-646A

1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

Spindle

Motor OEIC 11

T RTN

T DRV

Carriage

Motor

Motor S101

Position

Switch

LOAD-

LOD POS

LOAD+

V+3D

SW2

SW1(GNDS)

T DRV

F RTN

PICKUP

ASSY

IC101

LA9701M

RF IC

CN101

(24P)

CN105

CN103

CN104

CN501

(40P)

CN601

(40P)

CN103

(4P)

CN251

(4P)

CN201

(7P)

CN403

IN/OUT

CN301

(15P)

CN101

(15P)

CN601CN602

(24P)

(12P)

ALOAB ASSY

EFLIR ASSY CAVJB ASSY

PWSB

ASSY

KEYB

ASSY

BDVDM ASSY

IC351

M56788AFP

FTS

DRIVER

IC251

BA6664FM

SPDL

DRIVER

IC201

LC78652W

SERVO DSP

IC701

PE5220A

DVD DECODER

BY CHIP

(SCRUT)

IC702

GM71VS65803CLT-5

64M DRAM

IC601

PD6345A

SYSTEM

CONTROL CPU

IC101

PE5251A

FL CONTROL

V101 VAW1085

FL TUBE

IC603 VYW1835

8M FLASH

MEMORY

170

111

107

RFO AIN

ROMXA

RD1-RD8

DSP RF

57-60

63-66 149,150,

152-155,

158,159

FDO

TDO

46 14

32 33 30 31 39 3

SPDO

112

33M

BD0-BD7

CDDATA

OUT V AD V

16M

44×48

3.3V to 5V

CONVERTER 5V to 3.3V

CONVERTER

IC802

HY57V161610DTC-8

16M SDRAM

IC601

ADV7190KST

VIDEO

ENCODER

1-8

REMOTE

SENSOR

IC111

TSOP1840XG1

16M

PD0-PD7

PD0-PD7 VIDEO

FILTER

15 14

34,35

1,2

3,4

4-9

31,32

9-14

SEL IR

Q601 Q701

OUT C AD C

41 Q602 Q702

OUT YS AD YS

44 Q603

OUT Y/G AD Y/G

40 Q604

OUT CB/B AD CB/B

37 Q605

OUT CR/R AD CR/R

36 Q606

Q703

F706 Q774

F707 Q771

F708 Q768

F706–F708: VTF1174

16-23

1-10

CN102

(7P)

105

3.1.1 SIGNAL ROUTE

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