Pioneer DVR-A03 Manual de usuario

ORDER NO.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Allexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2001

RRV2423

DVR-A03

1. SAFETY INFORMATION ....................................... 2

2. EXPLODED VIEWS AND PARTS LIST ................. 4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8

4. PCB CONNECTION DIAGRAM ........................... 33

5. PCB PARTS LIST ................................................ 38

6. ADJUSTMENT..................................................... 41

CONTENTS 7. GENERAL INFORMATION .................................. 52

7.1 DIAGNOSIS ................................................... 52

7.1 DISASSEMBLY........................................ 52

7.2 PARTS........................................................... 55

7.2.1 IC .......................................................... 55

8. PANEL FACILITIES AND SPECIFICATIONS....... 81

T – ZZY APR. 2001 Printed in Japan

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

DVD-R/RW CD-R/RW WRITER

Remarks

Type Model

DVR-A03 Power Requirement

KB O DC Power supply from other system

NECESSARY INFORMATION FOR DHHS RULES MARKED ON THE TOP

COVER BELOW:

DANGER – VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN.

AVOID DIRECT EXPOSURE TO BEAM.

READ/WRITE

PHONES DISC

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DVR-A03

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual

do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been

trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may

void the warranty. If you are not qualified to perform the repair of this product properly and safely, you

should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause

cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65

VARO!

AVATTAESSA JA SUOJALUKITUS

OHITETTAESSA OLET ALTTIINA

NÄKYMÄTTÖMÄLLE LASERSÄTEIYLLE.

ÄLÄ KATSO SÄTEESEEN.

ADVARSEL :

USYNLIG LASERSTRÅLING VED ÅBNING

NÅR SIKKERHED SAFBRYDERE ER UDE AF

FUNKTION. UNDGÅ UDSÆTTELSE FOR

STRÅLING.

VARNING!

OSYNLIG LASERSTRÅLNING NÄR DENNA

DEL ÄR ÖPPNAD OCH SPÄRREN

ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN.

WARNING!

DEVICE INCLUDES LASER DIODE WHICH

EMITS INVISIBLE INFRARED RADIATION

WHICH IS DANGEROUS TO EYES. THERE IS

A WARNING SIGN ACCORDING TO PICTURE

1 INSIDE THE DEVICE CLOSE TO THE LASER

DIODE.

IMPORTANT

THIS PIONNER APPARATUS CONTAINS

LASER OF CLASS 1.

SERVICING OPERATION OF THE APPARATUS

SHOULD BE DONE BY A SPECIALLY

INSTRUCTED PERSON.

LASER

kuva 1

Lasersateilyn

varoitusmerkki

LASER

Picture 1

Warning sign for

laser radiation

LASER DIODE CHARACTERISTICS

MAXIMUM OUTPUT POWER : 35 mw

WAVELENGTH : 658 nm

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DVR-A03

1. The ON/OFF(ON:low level,OFF:high level) status of the

CLAMP signals for detcting the loading state are detected

by the drive CPUs, and the design prevents laser diode

oscillation when the CLAMP signal turns OFF.

In normal operation, if no disc is clamped, the laser diode

oscillation is disabled.

However, the interlock does not always operate in the test

mode.

2. When the cover is opened, close viewing of the objective

lens with the naked eye will cause exposure to a Class 3A

laser beam.

Additional Laser Caution

* Refer to pages 43.

7 LABEL CHECK

DRW2020

DRW2069

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DVR-A03

2.1 PACKING

2. EXPLODED VIEWS AND PARTS LIST

NOTES: •Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

•The mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

•Screws adjacent to mark on the product are used for disassembly.

•PACKING PARTS LIST

Mark No. Description Part No.

1 Short-circuit Socket DKX1042

2 Operating Instructions DRC1159

(English/ French/ German/ Italian/

Dutch/ Spanish/ Japanese)

3 Pad DHA1502

4 Packing Case DHG2073

5 Polyethylene Bag DHL1089

6 Push Rod DEX1008

7 Audio Cable DKP3369

NSP 8 Polyethylene Bag Z21-018

(235×320×0.03)

9 Master Carton (A03) DHG2149

10 Mounting Screw AMZ30P060FMC

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DVR-A03

1 DVR ATAPI MAIN Assy DWX2147

2 Front Bezel R3 DAH1977

3 Function Button R3 DAC1966

4 Lens DAC1855

5 Front Door R3Z DAH2016

6 Door Spring DBH1477

7 Shield Plate DNE1398

8 Frame L DNB1084

9 Frame R DNB1085

NSP 10 Label DRW2086

11 Floating Rubber DEB1466

12 Float Screw DBA1148

13 Clamper DNK3829

14 Clamper Yoke DNH2467

15 Upper Clamper DNK3830

16 Clamper Holder DNC1548

17 Bonnet DNC1550

NSP 18 Model Label DRW2020

19 • • • • •

20 Sheet DEB1473

21 Base Chassis DNC1549

22 Screw BMZ26P050FMC

23 Screw PMA26P040FMC

24 Screw BPZ26P060FZK

25 Screw DBA1154

26 Air Packing DEB1474

27 Air Cushion DEB1488

28 Spacer DEB1483

29 Plate DNK3839

30 Screw DBA1159

NSP 31 Label DRW2053

32 65 Label ARW7050

33 Caution Label DRW2069

34 Sheet DEC2421

35 Stick Finger DNB1092

Refer to "2.3 EXTERIOR(2/2) SECTION"

•EXTERIOR (1/2) SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

2.2 EXTERIOR (1/2) SECTION

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DVR-A03

1 Tray DNK3812

2 Connector Assy (3P) DKP3544

3 Eject Lever DNK3817

4 S Lever Switch DSK1001

5 Loading Motor Assy DXX2491

NSP 6 Carriage Motor RXM1090

7 Motor Pulley PNW1634

8 Loading Base DNK3811

9 Gear Pulley DNK3813

10 Rubber Belt DEB1465

11 Gear A DNK3814

12 Gear C DNK3816

13 Gear B DNK3815

14 Clamp Cam DNK3818

15 Traverse Mechanism Assy-S DXX2498

16 • • • • •

17 Plate DBK1208

18 Fan Motor (25mm) DXM1123

19 Packing DEB1474

20 Screw JGZ17P030FMC

21 Screw BPZ26P060FZK

22 Screw (2.6×16) DBA1153

23 Air Cushion DEB1488

24 Sheet (Rubber) DEC2411

25 Screw BMZ26P060FMC

26 Spacer POR (T5) DEB1485

27 Spacer DEB1482

28 Screw VBA1034

Refer to "2.4 TRAVERSE MECHANISM ASSY-S"

2.3 EXTERIOR (2/2) SECTION

•EXTERIOR (2/2) SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

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DVR-A03

22 24

23 18

17 16

15 21

831

34 32

2.4 TRAVERSE MECHANISM ASSY-S

1 Tilt Base DNH2466

2 Stopper R DEB1469

3 Stopper F DEB1471

4 Tilt Spring Y DBH1479

5 Tilt Spring X DBH1478

6 Stepping Motor DXM1151

NSP 7 Pickup Assy OWY8001

8 Joint Spring DBK1196

9 Main Shaft DLA1921

10 Sub Shaft DLA1923

11 Mecha Base DNH2465

12 Tilt Motor Assy DXX2492

13 Worm DNK3825

14 Tilt Motor DXM1152

15 Tilt Gear A DNK3826

16 Washer WT21D040D050

17 Tilt Gear B DNK3827

18 Tilt Cam DNK3828

19 Spindle Motor DXM1150

20 Screw ZMR30H080FZK

21 Screw BMZ26P040FMC

22 Screw CMZ20P050FMC

23 Screw PMA20P040FMC

24 Screw DBA1121

25 Screw DBA1149

26 Tilt Screw DBA1157

27 Shoulder DBA1158

28 Tilt Spring Z DBH1482

29 Guide Spring DBK1195

30 Cushion DEB1484

NSP 31 Guide Blade DNK3721

32 Cam Cover DNK3863

33 Sub Guide DNS1217

NSP 34 Acetate Tape(F) REH1008

35 TAN Screw VNL1761

36 Screw PBZ20P040FMC

37 Screw PBZ20P060FMC

38 Hold Plate DBK1198

•TRAVERSE MECHANISM ASSY-S PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

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DVR-A03

1234

CN803

CN802

CN801

FILTER

DISCRETE

TILT ER

DRIVE

LASER

DIODE

IC114

NJM3403AV

FRONT

MONITOR

DIODE

ACTUATOR

THERMO

SENSOR

D/A

CONVERTER

A/D CONVERTER

OP AMP

VREF GEN.

2.1[V]

FORCED

RESET SW

RS-232C

4P CONNECTOR

CN301

MULTIPLEX

PICK UP

CN101

BUFFER

DVR ATAPI MAIN ASSY

(DWX2147)

8-9

11-16

21-26

3-4

6-7

13-14

11-12

3339

18-19

40-43

90-95

41-42

11-12

7 - 10 1 - 4

3 - 4

39,60

73,88

2-3

5-6 3,5

2-3

2,6

18-19

15-17

5 - 6

1 - 2

96-99

65 64

3-10

IC311

IC306

IC109

IC307 IC204

IC201,IC203

IC112 IC901

IC110

IC802

IC804

IC801

IC101 IC103

IC105

IC102

IC106

IC105

IC101

IC803

IC302

IC308

IC312

D301/D302

Q102

Q103

IC101

IC304

IC303

IC107

IC108

Q303

(C)

(D) (D) (D) (D)

(C)(C)

9 -11

20-21

(C)

(D) (D)

(C)

(PB)

(D) (D)

VR103

VR104

DVD-PB PW Adj.

CD-PB PW Adj.

33-36

36 85

8293 13

1,7

3-5

6-9

2,6

100

38-39

FCSRTN

TRKRTN

WRITE/READ

LPPCHK

DFCONT

DWOB

MTE

3. BLOCKDIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

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DVR-A03

5678

D/A CONVERTER

MULTIPLEX

POWER

SUPPLY

SECTION

CN401

CN408

JA1123

HEADPHONE

VOLUME

CN402

CN601

54 91

114

124

13 12

125

117

183

147

170

171

219

53,54

128

173

165 5-7

8-9

36,44

174

175117 40

131

134

135

139

128

139

103

107

108

142

143

226

124

138

225

224

136

137

125

126

129

132

216,238

215,237

217,218

228-235

184-191

202-210

194,197

198,212

219

192

196

165

157

146

37-38

50-51

15-19,22-26

30-35,46,48-49

227

225

162-163

IC602

IC111

IC603

IC900

IC202

IC104

IC113

IC701

IC705, IC706

TC7SZU04FU

IC709, IC710

TC7SZU04FU

IC703

IC707

IC704

IC301

IC313

IC501

IC503

IC502 : PB RF SIGNAL ROUTE

: PB SIGNAL ROUTE

: CD PB RF SIGNAL ROUTE

: DVD PB RF SIGNAL ROUTE

(C)

(PB)

(REC)

(PB)

(C)

(D)

: CD REC SIGNAL ROUTE

: DVD REC SIGNAL ROUTE

: TE SIGNAL ROUTE

: FE SIGNAL ROUTE

: CD TE SIGNAL ROUTE

: DVD TE SIGNAL ROUTE

: LPP SIGNAL ROUTE

(C)

(D)

(D) (D)

(C)

182

184

(PB) (D)

RFI

(PB)(PB)

(PB)

VR105

(PB)

BCLK,DIN,LRCK

205

193

197

194

169

67,71

74,77

79,82

84,87

89,92

189

4,13 9

16.9344MHz (54MHz)

16.9344MHz

27MHz

CPUCLK

TRAY

Clamp/Open TRAY

Open/Close

13-15

A12-A13

CS2

1-2

fc=54MHz

IC601 MOTON_0

RSSEL

TC7S66FU

2nd LPF

S601

VC701

VC702

1st PLL VCO Adj.

2nd PLL VCO Adj.

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DVR-A03

1234

TRAVERSE

MECHANISM

ASSY-S (1/2)

(DXX2498)

STEPPING MOTOR

(DXM1151)

TILT MOTOR ASSY-S

(DXX2492)

(IN)

(OUT)

DVR ATAPI MAIN ASSY

(DWX2147)

1/9- 9/9

A A

PICKUP

ASSY

(OWY8001)

3.2 OVERALL WIRING DIAGRAM

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