PICOTE DN100 Manual de instrucciones
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Operating & Safety Manual
Smart CutterTM DN150-DN225 / 6”-9” & DN250-DN300/ 10”-12”
for 18mm/¾” shaft
These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using any tools of
the Smart CuerTM range. Please also read and understand the Maxi Mil-
ler Power Plus manual before using the Smart CuerTM Tool.
We now have resellers in the U.S., Europe & Australasia.
Locate your reseller at picotesolutions.com
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TOPIC PAGE/S
SAFETY INFORMATION & SYMBOLS 3
AVAILABLE SIZES & POWER SOURCES 6
BILL OF MATERIALS 7
ASSEMBLY 10
USING THE SMART CUTTERTM 13
MAINTENANCE & SPARE PARTS 15
PRACTICAL TIPS & SAFETY ADVICE 17
WARRANTY POLICY & PROCEDURE 18
To watch practical demonstration videos, or to download an electronic copy of these in-
structions, please visit www.picotesolutions.com. Please note that videos are not intend-
ed as a replacement or alternative to this operating and safety manual, but only as an
additional learning tool.
TABLE OF CONTENTS
3
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
SAFETY INFORMATION
This section contains important safety information. Failure to
comply could result in serious injury or death.
Safety Symbols
Personal Protective Equipment (PPE)
Always use Personal Protective Equipment when using the Smart CutterTM and Miller
systems, including suitable overalls / protective clothing & footwear and the following:
Always wear suitable eye protection when using the Smart CutterTM to prevent
sewage, chemicals or dust from irritating your eyes.
Always wear suitable ear protection when using the Smart CutterTM and Miller
systems to prevent any hearing loss.
Always wear suitable cut-resistant gloves when using the Smart CutterTM to
prevent any hand injuries. Any open injuries or skin irritations should be cov-
ered at all times to avoid contact with sewage, chemicals or dust.
Always wear a suitable ventilation mask when using the Smart CutterTM or Miller
systems to prevent any resin dust being inhaled or consumed, which can cause
occupational asthma or dermatitis as well as eye irritation.
Danger risk of serious injury from rotating parts
Danger risk of serious injury, follow instructions
Danger risk of serious injury or death by electrocution, follow instructions
Danger risk of serious injury from hot parts
Safety symbols are used throughout this manual to draw attention to potential hazards.
Danger do not touch. Risk of injury, follow instructions
Danger risk of serious injury or death by electrocution, follow instructions
4
Dust produced can be dangerous to your health, inflammable or explosive.
Make sure the drain pipe has been opened and ventilated to stop any gases
forming in the lateral drain where the work takes place.
Before assembly, use, replacement of parts or maintenance, unplug the Picote
milling machine or your hand drill from its power socket.
High voltage. Failure to comply may lead to serious injury in-
cluding electric shock or injury from rotating parts!
Always remember
Safety Symbols cont.
Safety symbols are used throughout this manual to draw attention to potential hazards.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
ELECTRICAL SET UP REQUIREMENTS FOR MAXI MILLER POWER PLUS
Electrical shock can cause serious or fatal injury. Only qualified personnel
should install, maintain or troubleshoot this equipment.
Picote recommends that a properly trained electrician be available to wire a
power distribution box to whatever power source is available. In the case
where a generator is required, a minimum power requirement of 25,000
KW/KVA 3 Phase 480 volt is necessary.
The Power Plus is a dual voltage 3 phase power configuration. It uses a 10 gauge 4
wire cord.
Be sure the system is properly grounded/earthed before applying power. Do not apply power be-
fore you ensure that grounds are connected. Electrical shock can cause serious or fatal injury.
Follow the National Electrical Code (NEC) and local codes for the safe installation of the equip-
ment.
Do not operate the Power Plus Miller until you are sure that you are completely familiar with the
safe operation of the machine, all accessories and safety equipment. Improper use can lead to
severe injury. The user manual defines proper use of this equipment.
Contact Picote if you do not understand any procedure or operation concerning this
equipment or the user manual.
READ THE MAXI MILLER POWER+ MANUAL BEFORE USE
5
TRANSPORT
Picote tools should be transported in car or other vehicle properly secured to prevent any sudden movements caused
by hard braking or accident. Using lidded boxes which are fastened and stored on the boom of a van is recommen-
ded.
Never transport machine with tool aached to the sha.
If using pick-up or trailor to transport Picote machine or tools, cover the products to protect them from raining water
and dust.
STORAGE
It is recommended that tools are stored indoors protected from rain and sunlight and in constant ambient temperature.
If products have been stored for long periods of me (over 2-3 months), it should be checked and tested prior to use in
eld.
This secon contains important safety informaon. Failure to comply could result in serious injury or death.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
DISPOSAL
Smart CuerTM metallic and plasc components can be separated and disposed separately as plasc and metal waste.
Always follow the local waste handling rules and regulaon.
ENVIRONMENTAL
Operaonal Ambient Temperature Range: -10...50 oC (14...122 oF) frost and condensaon free
Storage Ambient Temperature Range: -20...60 oC (-4...140 oF) frost and condensaon free
6
AVAILABLE SIZES & POWER SOURCES
The Smart CutterTM is a fine tuning tool. It can be used to fine tune remaining edges af-
ter a connection has been reinstated using the Twister tools. The Smart CutterTM can also
be used to remove any remaining lining or inconsistencies, after the collapsed lining has
been removed using a Smart Crusher, Sweeper or Grinding Chains. The side grinding
panels adapt to the pipe size when the tool rotates.
Selecting the correct Smart Cutter for the job
Choose your Smart Cutter according to the size of the original host pipe.
SMART CUTTERTM Shaft size
mm/inches
BEND 90° BEND 45°
Smart CutterTM DN100 / 4” 18 / ¾”YES YES
Smart CutterTM DN150 / 6” 18 / ¾”YES YES
Smart CutterTM DN200-DN300 /
8”-12”
18 / ¾”YES YES
CHOOSING YOUR POWER SOURCE
The Smart Cutter for the 18mm/¾” diameter shaft has been designed for and can ONLY
be operated with the Picote Maxi Miller Power+ machine.
The machine should only be connected only to a 380-480 Volt (3-phase) power supp-
ly. The power source has to be grounded (earthed).
7
BILL OF MATERIALS: Smart CutterTM DN100/4”
The Hub Disc can be changed with the Crusher or Drill Head.
8
BILL OF MATERIALS: Smart CutterTM DN150/6”
9
BILL OF MATERIALS:
Smart CutterTM DN200-DN225 / 8”-9”
Side grinding panels can be changed to 150x250 for DN250-DN300 pipes.
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DN100, DN150 & DN200-DN300 / 4”, 6” & 8”-12” SMART CUT-
TERTM ASSEMBLY & USE
First, make sure you have all the required parts. Please see photo parts’ lists on page 5.
Smart Cuer TM DN100/4”
Smart CuerTM DN200-DN300/8”-12”
Please read safety informaon on
page 3 before assembly and use.
1001250100A Smart CuerTM DN100 12mm, 6-panel hub, aluminum
1001870150A Smart CuerTM DN150 hub 18mm, 6-panel, aluminum
1021800200 Smart CuerTM DN200-225 18mm, 8-panel, aluminum
Smart CuerTM DN150/6”
Otros manuales para DN100
1
Este manual sirve para los siguientes modelos
7
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