PFT BOARDMASTER XL Manual de usuario
Table of Contents
2011-04-07
Service Manual
PFT BOARDMASTER XL
Safety - Service Manual - Spare Part Lists
Mobile table for cutting boards
Article number of Operating Manual: 00 23 71 34
Article number of the Machine: 00 18 47 18
Read the Service Manual prior to beginning all tasks!
2 2011-04-07
© Knauf PFT GmbH & Co.KG
Postfach 60 97343 Iphofen
Einersheimer Strasse 53
97346 Iphofen
Germany
Telephone: +49 (0) 93 23/31-760
Telefax: +49 (0) 0 93 23/31-770
Technical Hotline +49 9323 31-1818
Internet: www.pft.eu
Safety - Service Manual - Spare Part Lists
Table of Contents
2011-04-07 3
1 Table of Contents
1Table of Contents......................................... 3
2General.......................................................... 4
2.1Information on the Service Manual...... 4
2.2Information on safety notes................. 4
2.3Explanation of symbols........................ 4
3Safety Designation in this Manual ............. 5
4Fundamental Safety Notes.......................... 6
4.1Behaviour in the event of emergency.. 6
4.2General safety notes ........................... 6
4.3Observing the Service Manual............ 8
4.4Fundamental safety measures for
maintenance........................................ 8
5Special Safety Notes for Operation............ 9
6Service Manual PFT BOARDMASTER
and Units..................................................... 10
7Settings Angularity on the Y- Arm........... 10
7.1First, the Y –arm is checked for
angularity............................................10
8Replacing the Felt Seal on Equipment
Head.............................................................14
9Setting the Sawing Unit (Longitudinally,
Transversely and Five-fold).......................16
9.1Checking and setting the cutting
angle for the sawing units ..................16
9.2Checking the cutting angle for the
sawing units by means of a dial
gauge .................................................20
9.3Checking and setting the inclination
angle on the sawing units...................21
10Setting or Checking the Milling Units.......22
11Spare Parts List..........................................23
12Notices: .......................................................25
Safety - Service Manual - Spare Part Lists
General
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2 General
2.1 Information on the Service Manual
This Service Manual gives important hints on handling the equipment. The
prerequisite for working safely is to observe all the specified safety hints and
handling instructions.
Moreover, the local accident prevention regulations and general safety provisions
for the area of application of the equipment must be observed.
Read the Service Manual thoroughly prior to beginning all tasks! It is product
component and must be kept directly near the equipment, and be accessible to the
personnel at any time.
In the event of handing over the equipment to third person, hand over the Service
Manual as well.
The diagrams in this Manual are not up to scale for the sake of representation of
the subject matter and can slightly differ from the actual design of the equipment.
2.2 Information on safety notes
These safety notes give important hints on handling the equipment. Prerequisite for
working safely is observing all the specified safety hints and handling instructions.
2.3 Explanation of symbols
Warning Notes Warning notes in this Operating Manual are designated by symbols. The notes
are introduced by signal words that express the scope of danger.
Ensure to observe the notes and act carefully to avoid accidents, personal and
property damages.
DANGER!
… Refers to an impending dangerous situation, which leads to
death or severe injuries, when it is not avoided.
Safety - Service Manual - Spare Part Lists
Safety Designation in this Manual
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3 Safety Designation in this Manual
The safety symbols together with the text of the safety note should draw attention to the unavoidable rest
danger when operating the machine. This rest danger refers to persons, the machine, other things, and
objects, the environment.
The following safety symbols are used in the present Operating Manual:
Danger!
This symbol refers to danger to life and health of persons - above all, it also refers
to danger to machine, objects, or environment.
Should these notes be ignored, then severe - and even fatal injuries can occur.
Warning!
This symbol indicates that above all danger to machine, objects, and environment
exists - danger to persons is not expected.
Should these notes not be observed, then this can lead to malfunction and damages to
the machine damage to property and to the environment can occur.
This symbol draws attention to the fact that danger particularly to health exists.
These dangers are posed by sharp, cutting, and rotating tools.
This symbol draws attention to the fact that danger particularly to health exists.
These dangers are posed by moving parts with clamping or squeezing effect.
This symbol draws attention to particular dangers through electric voltages to life
and health of persons.
Note!
This symbol designates notes that can contribute to better understanding of the
machine - the information helps you to use the machine optimally. This symbol
does not typify any safety notes.
Please also observe that a safety symbol can never replace the text of a safety note -
the text of a safety note must therefore be fully read at all times.
Safety - Service Manual - Spare Part Lists
Fundamental Safety Notes
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4 Fundamental Safety Notes
4.1 Behaviour in the event of emergency
Danger!
In case of dangerous situations on the plant (e.g. DANGER due to unexpected
malfunction), the plant must be stopped immediately.
It is possible to stop the plant immediately (mains separation) by means of the
EMERGENCY OFF Main Switch at the control panel, or through separation from
the mains supply (pulling off the plug). This switches off power supply immediately.
Inform the physician and the trade supervisory board in the event of accidents and/or
the authorities responsible for you.
Particularly in cases of high-voltage accidents, immediate first-aid measures must be
performed by appropriately trained personnel.
4.2 General safety notes
Use the machine appropriately. The mobile cutting table for plates may only be used
for the intended purpose.
Keep your machine and accessory in order. A neglected machine or accessory
conceals accidental danger.
Inspect your equipment and the accessory regularly for damages. Check whether
movable and safety parts function properly and whether they are neither sticking nor
damaged.
Consider environmental influences. Do not expose electric tools to moisture. Do not
use electric tools near flammable liquids or gases.
Protect yourself against electric shock.
Keep children away! The mobile cutting table for plates with its accessory is not a toy.
Ensure that children do not touch the tool or cable.
Wear suitable clothing. Do not wear loose clothing or jewellery; they can be caught in
moving parts. Wear hair net in case you have long hair.
CATER FOR SUFFICIENT LIGHTING OF WORKING AREA!
WEAR PROTECTIVE GOGGLES!
Safety - Service Manual - Spare Part Lists
Fundamental Safety Notes
2011-04-07 7
ALWAYS WEAR EAR PROTECTION!
Secure the workpiece. Use proper clamping equipments to hold the workpiece.
ATTENTION! Prior to changing the machine units, the entire plant must be switched
off. This is done using the main switch.
Pay attention to a safe stand in order to have balance in every working position.
Avoid inadvertent switch on. Ensure that the main switch is switched off when
connecting it to the mains.
Always remain vigilant. Concentrate on your work. Proceed rationally.
This machine may be serviced only by unsuitably qualified persons.
All persons that carry out tasks on the machine must read the Service Manual and by
signing, confirm that they have understood the Service Manual.
Switch off the equipment and wait until the tool has reached the rest position, before
you leave the workplace. The mains plug must be pulled out whenever out of use,
prior to maintenance and during tool change. The main switch must be locked against
restart.
Never touch the units when the machine is running. Never lift the units by the tools
(saw blades or mills) nor touch under them. When you carry out tasks on the units
(e.g. height adjustment on saws or milling units), switch off the main switch of the
machine, and detach the machine by pulling out the mains plug. During normal work,
use the pneumatic unit-lifting equipment for lifting and lowering the units.
Never leave the tool key stuck on. Prior to switching on, check whether the key and
setting tools are removed.
Use the correct tool. Appropriate usage is described in this Operating Manual. You
achieve an optimum quality with the correct tool and ensure your personal safety.
WARNING! Using other tools and accessories or carrying out tasks with this electric
tool, which do not conform to appropriate use can lead to accidental danger.
Safety - Service Manual - Spare Part Lists
Fundamental Safety Notes
2011-04-07 8
Handle the cable with care. Do not use the cable to pull out the plug from the socket.
Protect the cable from heat, oil, and sharp edges.
Inspect your mobile cutting table incl. its accessories for damages. Prior to use the
electric tool must be checked for proper and appropriate function. Check whether
movable parts are damaged. All parts must be mounted correctly to ensure proper
operation of the machine. Damaged parts and protective apparatus must be repaired
appropriately or replaced. Do not use the machine when the switches are defective.
Let repairs be carried out by a PFT - customer service.
This mobile cutting table for plates conforms to relevant safety provisions. Repairs
may only be carried out by a PFT - staff, otherwise accidental danger can occur to
the operator.
This machine is not suitable for operation in EX – areas (explosion threatened areas).
4.3 Observing the Service Manual
This Service Manual must be kept by the service fitter. It must be ensured that all
persons that have to carry out tasks on the machine can read the Service Manual at
any time.
In addition, the Operating Manual for the work equipments (milling unit and sawing
unit) must be observed. All deviating usage notes (e.g. the tool change) are
described in this Operating Manual.
All safety notes signs and operating note signs on the machine must be kept always
in a well readable state. Damaged or illegible signs must be renewed immediately.
4.4 Fundamental safety measures for maintenance
The servicing tasks specified in the Operating Manual - setting, cleaning, lubricating,
Maintenance, inspection, etc. must be carried out as scheduled.
Prior to carrying out servicing tasks, the following items must be observed:
Switch off the central power supply using the main switch, close the main switch,
and pull out the mains plug.
Immediately replace all machine parts that are not in proper condition.
Use only original spare parts or spare parts of the same type.
Safety - Service Manual - Spare Part Lists
Special Safety Notes for Operation
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After completing the servicing tasks and prior to starting the machine, observe the
following items:
Check all initially detached connections once again.
Check whether all initially removed protection apparatus, covers, etc.
have been installed properly again.
Ensure that all used tools, materials and other
equipment were removed from the working area.
Clean the work area.
Ensure that all safety equipments of the machine function properly
5 Special Safety Notes for Operation
Warning of cut injuries!
Warning of hand injuries!
Protective goggles:
For the protection of eyes from flying parts and liquid sprays.
Ear protection:
For Protection against Hearing Damages
Attention!
For tasks on electrical equipment:
All tasks on the electrical equipment of the machine may be carried out
only by trained electricians.
Check the electrical equipment regularly:
Tighten loose connections again.
Replace damaged lines, cables, or defective equipments immediately.
Use only original spare parts.
Pull out the plug prior to carrying out any task on the electrical equipment.
The main switch must be locked against restart.
Never clean electrical equipments with water or similar liquids.
Safety - Service Manual - Spare Part Lists
Service Manual PFT BOARDMASTER and Units
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6 Service Manual PFT BOARDMASTER and Units
DANGER!
During all service and setting tasks, the main switch must be put Off and/or the
machine detached from the mains.
7 Settings Angularity on the Y- Arm
7.1 First, the Y –arm is checked for angularity
Figure 1.1
For this purpose, a gypsum board is laid on the
machine table, which is placed against the rear rail.
(Figure: 1.1)
Figure 1.2
Afterwards, lay a large angle in the middle of the
gypsum board on the rear rail. (Figure: 1.2)
Figure 1.3
A pencil line is then drawn along the angle. (Figure:
1.3)
Figure 1.4
Afterwards the angle is rotated for verification and
thus verified whether the rail is straight. (Figure: 1.4)
Har
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