Pepperl+Fuchs HiC5861 Guía del usuario
ISO9001
H-System
Isolated Barriers and
Termination Boards
System Manual
With regard to the supply of products, the current issue of the following document is applicable:
The General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central
Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most
recent version as well as the supplementary clause: "Expanded reservation of proprietorship"
Worldwide
Pepperl+Fuchs Group
Lilienthalstr. 200
68307 Mannheim
Germany
Phone: +49 621 776 - 0
E-mail: info@de.pepperl-fuchs.com
North American Headquarters
Pepperl+Fuchs Inc.
1600 Enterprise Parkway
Twinsburg, Ohio 44087
USA
Phone: +1 330 425-3555
E-mail: [email protected]m
Asia Headquarters
Pepperl+Fuchs Pte. Ltd.
P+F Building
18 Ayer Rajah Crescent
Singapore 139942
Phone: +65 6779-9091
E-mail: [email protected]
https://www.pepperl-fuchs.com
H-System – Isolated Barriers and Termination Boards
Contents
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3
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Content of this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Target Group, Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Isolated Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Termination Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Mounting and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Termination Board Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Isolated Barriers Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Mounting Instructions for Offshore Applications . . . . . . . . . . . . . . . . . 23
3.4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1 Configuration of the Isolated Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2 Device Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 Fault Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Fault Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3 Current and Voltage Standard Signals . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6 Dismounting, Maintenance, and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.1 Isolated Barriers Dismounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2 Termination Board Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7 Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.2 Model Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
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H-System – Isolated Barriers and Termination Boards
Contents
H-System – Isolated Barriers and Termination Boards
Introduction
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5
1 Introduction
1.1 Content of this Document
This document contains information that you need in order to use your product throughout
the applicable stages of the product life cycle. These can include the following:
•Product identification
•Delivery, transport, and storage
•Mounting and installation
•Commissioning and operation
•Maintenance and repair
•Troubleshooting
•Dismounting
•Disposal
The documentation consists of the following parts:
•Present document
•Instruction manual
•Datasheet
Additionally, the following parts may belong to the documentation, if applicable:
•EU-type examination certificate
•EU declaration of conformity
•Attestation of conformity
•Certificates
•Control drawings
•Functional safety manual
•Additional documents
Note
This document does not substitute the instruction manual.
Note
For full information on the product, refer to the instruction manual and further documentation
on the Internet at www.pepperl-fuchs.com.
Note
For specific device information such as the year of construction, scan the QR code
on the device. As an alternative, enter the serial number in the serial number search
at www.pepperl-fuchs.com.
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H-System – Isolated Barriers and Termination Boards
Introduction
1.2 Target Group, Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance,
and dismounting lies with the plant operator.
Only appropriately trained and qualified personnel may carry out mounting, installation,
commissioning, operation, maintenance, and dismounting of the product. The personnel
must have read and understood the instruction manual and the further documentation.
Prior to using the product make yourself familiar with it. Read the document carefully.
1.3 Symbols Used
This document contains symbols for the identification of warning messages and of informative
messages.
Warning Messages
You will find warning messages, whenever dangers may arise from your actions.
It is mandatory that you observe these warning messages for your personal safety and in order
to avoid property damage.
Depending on the risk level, the warning messages are displayed in descending order
as follows:
Informative Symbols
Action
This symbol indicates a paragraph with instructions. You are prompted to perform an action
or a sequence of actions.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and plants,
or result in their complete failure.
Note
This symbol brings important information to your attention.
H-System – Isolated Barriers and Termination Boards
Product Specifications
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2 Product Specifications
2.1 Function
Isolated barriers are used to protect intrinsically safe circuits in explosive areas.
In addition to the required current, voltage and power limitation, the isolated barriers have
a galvanic isolation between the field circuit and the controller.
The H-System isolated barriers are mounted on termination boards. Pre-wiring is possible
on termination boards. To close the signal circuit, the isolated barriers are simply plugged in.
The isolated barriers can be replaced during live operation when the wiring is connected.
Figure 2.1 Generic H-System termination board with isolated barriers
Generic and control-system specific termination boards are available in the H-System.
Termination boards can be adapted to specific input/output requirements.
These requirements can be implemented via
•Various connecting plugs to the controller
•Various terminals to the field device
•A large selection of isolated barriers
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H-System – Isolated Barriers and Termination Boards
Product Specifications
2.2 Isolated Barriers
H-System isolated barriers cover all functions and the interoperability of the H-System.
The pin assignment and terminal designations are consistent for all termination boards.
Each H-System isolated barrier can therefore be mounted in each termination board slot.
The termination board can be coded together with the isolated barriers. This prevents
the isolated barriers being mixed up on the termination board. The safety-relevant data
for the connected field devices is backed up.
Figure 2.2 HiC device housing (12.5 mm)
PWR
HiC
2025
1 ch
Analog
Input
H-System – Isolated Barriers and Termination Boards
Product Specifications
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2.2.1 Color Coding of the Isolated Barriers
The color coding of the devices has the following meaning:
Figure 2.3 Color identification of devices
1Digital input – switch amplifier with relay output
2Digital input – switch amplifier with transistor output
3Digital input – switch amplifier with transistor output and active voltage output for safety
sensors SN, S1N
4Digital output – solenoid driver, relay module
5Analog input – transmitter power supply, converter, repeater
6Temperature input – temperature converter
7Analog output – current driver
8Universal input/output – universal barrier
PWR
HiC
2025
ES
PWR
HiC
2851
1ch
Digital
Input
STATUS
FAULT
PWR
HiC
2822
2ch
Digital
Input
CH1
PWR
HiC
2842
2ch
Digital
Input
CH1
CH2CH2
STATUS/
FAULT
STATUS/
FAULT
PWR
HiC
2441
1 ch
Analog
Input
1 ch
Universal
Input/
Output
PWR
HiC
2883
1 ch
Digital
Output
STATUS FA ULT
PWR
HiC
2031
HC
1 ch
Analog
Output
PWR
FAULT
FAULT
PROG
1 ch
Temp.
Input
HiC
2081
21 3 4 5 6 7 8
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H-System – Isolated Barriers and Termination Boards
Product Specifications
2.2.2 Status Indications of the Isolators
LEDs are often used on isolators to indicate different statuses (e. g. for power supply,
device failure, status messages, binary switching states). Standard LED colors are assigned
to the status indication according to NAMUR NE44.
Figure 2.4 Example status indications
LED Display function Display Meaning
Green LED Power supply On Power supply OK
Off No power supply or insufficient power supply – device
faulty
Red LED Device fault, device
failure
On Internal fault signal, failure signal – fault/failure display
of causes detected inside the device, device needs
replacing
Line fault Flashing External fault signal, failure signal – fault/failure display
of causes detected outside the device, inspection and
elimination of fault required
No fault Off No malfunction, device is operating properly
Yellow LED Switching states of
binary inputs and
outputs
On Possible causes of the output:
•The relay is energized.
•The NO contact (also a change-over contact)
is actively closed.
•The open collector is switched through.
•The switching voltage generated inside the device
is applied.
Possible causes of the input:
•A binary switching signal is present.
•An analog limit value is reached.
Off Possible causes of the output:
•The relay is de-energized.
•The NO contact (also a change-over contact)
is actively opened.
•The open collector is not switched through.
•The switching voltage generated inside the device
is not applied.
Possible causes of the input:
•A binary switching signal is present.
•An analog limit value is reached.
Table 2.1 Meaning of status indications
1Green LED PWR
Power supply status indication
2Yellow LED STATUS
Switching state of the output
3Red LED FAULT
Lead breakage and short circuit status indication
PWR
STAT US
FAULT
1
2
3
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