Pentair Pool Products Hydromatic S3HVX Manual

HAZARDOUS LOCATION

SUBMERSIBLE PUMP

Model S3HVX

5/11

Item # E-03-325

Part # 05625-325-1

NOTE! To the i staller: Please make sure

you provide this ma ual to the ow er of

the equip me t or to the respo sible party

who mai tai s the system.

Installat on and Serv ce Manual

(Class I, Division 1, Group D): UL

(Class I, Division 1, Groups C & D): FM

For use w th product

bu lt w th Regal Belo t/

Marathon motor.

Thank you for purchasing your

Hydromatic®pump. To help

ensure years of trouble-free

op er a tion, please read the

fol low ing manual carefully.

 !), * ,.$)(

Read the following in struc tions

care ful ly. Reasonable care and

safe meth ods should be practiced.

Check local codes and

requirements before installation.

.. (.$)(

This manual contains important

information for the safe use of

this product. Read this manual

completely before using this

product and refer to it often for

con tin ued safe product use.

DO NOT THROW AWAY OR

LOSE THIS AN U AL. Keep it

in a safe place so that you may

refer to it often.

(*%$("/'*

Remove pump from carton. When

un pack ing unit, check for

con cealed damage. Claims for

damage must be made at the

receiving end through the delivery

carrier. Dam age cannot be

processed from the factory.

  !),  #(&$("

.# -  */'*- ( )(.,)&-

&13- $-)(( . .#  *)1 ,

!$,-. ) (). -')%  ), /-

-*,%&  & .,$&  0$ - ),

!&' - $(  - *.$ "- )/- ),

*)--$& - *.$-/'*

/'*

The hazardous location

submersible pump family was

designed in ac cor dance with

requirements for haz ard ous

locations. These pumps,

connected prop er ly, will provide

years of trouble-free service. If

ser vic ing is required, the repair

should be done by a Hydromatic

approved ser vice center.

/'*-$(.)," ),).

* ,.$("

Pumps with carbon ceramic seals

must have impellers manually

rotated (6 revolutions) after

setting non-operational for 3

months or longer and prior to

electrical start-up.

Pumps with tungsten carbide seals

must have impellers manually

rotated (6 revolutions) after

setting non-operational for 3

weeks or longer and prior to

electrical start-up.

 &$&/, ,) -

All hazardous location

submersible pumps have two

factory installed mois ture

detectors (seal failure probes).

They are in a normally open series

cir cuit, in the seal chamber. Un der

normal operating conditions, the

circuit remains open. If the lower

seal leaks and moisture enters this

cham ber, the moisture would

settle to the bottom of the

chamber and will com plete the

circuit between the mois ture

detectors.

This circuit must be connected to

a sensing unit and signaling

device (UL listed system has a

con ti nu ity test cir cuit). This is

supplied in a Hydromatic built

control panel.

General

Informat on

$&/, .)$(-.&&-/#

 0$ ( ". -&&1,,(.$ -3

3,)'.$

 . (-),-

All motors in this family have

heat sensors on or embedded in

the motor winding to detect

ex ces sive heat. This prevents

damage to the motor. If sen sor

trips due to excessive winding

tem per a ture, starter in panel

breaks power to the pump. Once

sensor re sets, the starter is to be

manually re set for UL and

automatic reset for F for

continued operation of the pump.

This circuitry is supplied in a

Hydromatic control panel.

The sensors are set to trip at

120°C (248°F).

 $&/,  .) $(-.&&

-/# $,/$.,3 1)/& ( ". 

 (  **,)0&- ( &&

1,,(.$ -33,)'.$

)1 ,),-

The power cord and heat sensor

seal failure cord are potted into

the con nec tion box cap. The cords

must not be spliced.

 # &  #- 

", ( &  #$- $- .#  ",)/(

1$,  ( '/-.   ",)/( 

*,)* ,&3 * ,  (),

&)& ) - ),- -#)/&  

$(-* .  !), (),'& 1 ,

(, *& ),$("&3

0 ,&) . ,-

If the Hydromatic electrical panel

is not used, start ers with 3 leg

overload relay must be supplied on

3 phase pumps. Each leg is to

have an iden ti cal heater sized in

accordance with the nameplate

amps on the motor hous ing. The

amp draw on these sub mers ible

motors is slightly higher than a

cor re spond ing horsepower sur face

motor so heat ers must be sized by

the nameplate rating.

Single phase pumps with

capacitor start have a run and a

start winding each drawing a

different current. To adequately

protect these windings with

the appropriate heaters, consult

the factory.

   &  $- &13-

-.,. 1$($(" )! */'* /-$("

-$("& *#- 

(-.&&$("/'*$(/'*

Before installing pump in sump

lay it on side and rotate impeller.

Impeller may be slightly stuck

due to factory test water so it must

be broken loose with small bar or

screwdriver in edge of vanes. The

impeller should turn freely. Do

not connect the power until after

this test.

Clean all trash and sticks from

sump and connect pump to piping.

A check valve must be installed

on each pump. A gate or plug

valve in each pump discharge is

highly rec om mend ed. This valve

should be installed on the

discharge side of the check valve

so if necessary to service the

check valve, the line pressure can

be cut off. Sin gle pump systems

are sometimes installed without a

check valve where it is de sir able

to self-drain the dis charge line to

prevent freezing. This can be done

only with short discharge lines;

oth er wise water will return to the

sump and cause short cycling of

the pump.

%$("& .,$&)(( .$)(-

All electrical wiring must be in

ac cor dance with local code, and

only qual i fied electricians should

make the in stal la tions. Complete

wiring di a grams are included for

use in making the installation.

All wires should be checked

for shorts to ground with an

ohmmeter or egger after the

con nec tions are made. This is

important, as one grounded wire

can cause con sid er able trouble.

 ! +/$*' (.

$- (). *,)* ,&3 1$,  (

*,). .  - , )'' ( 

3,)'.$ 1,,(.3 $- 0)$

 *" -

 . (-),( &

$&/, )(( .$)(-

If a Hydromatic control panel

is used, terminal blocks are

provided for heat sensor, seal

failure connections (See Panel

Schematic). If a control panel

is supplied by others, it must

allow heat sensor and seal

failure ter mi na tions.

.,.$("3-. '

1. Double check all wire

connections.

2. Turn pumps to Off position on

H-O-A switch es.

3. Turn on breakers.

4A.When using single phase

pumps make sure red pump

lead is con nect ed to capacitor

circuit, con nect amprobe to

pump power cord and turn

pump on. Pump will show high

amp draw mo men tari ly, then

as pump comes off start

wirings, amps will drop to

normal nameplate amps.

4B.When using three phase

pumps (230/460/575), turn

H-O-A switch to Hand

po si tion on one pump and

notice op er a tion. If pump is

noisy and vi brates, rotation is

wrong. To change rotation,

interchange any two line leads

to pump. Do not in ter change

main incoming lines. Check

rotation of all pumps in this

same manner.

5. Now set both H-O-A switches

to Auto po si tion and allow

water to rise in sump until one

pump starts. Allow pump to

operate until level drops to

turn-off point.

(-.&&$("/'* 0 &)(.,)&

&).)(.,)&-

In either simplex, duplex or

triplex systems the lower or

turn-off control is to be set to

maintain a minimum level in the

sump. This level shall be no more

than 31⁄4" from the top of the

motor housing down to the

surface of the sewage.

The second or turn-on control is

set above the lower turn-off

control. The exact distance

between the two floats must be a

compromise between a fre quent

pumping cycle (10 starts per hour

max.) to control septicity, solids

and a slower cycle for energy

econ o my. This distance should be

de ter mined by the engineer or

con sult ing engineer de pend ing on

the con di tions of the application.

For installation of Hydromatic

sup plied level con trols refer to

your sys tems installation and

service manual.

Pump

Installat on

Pump

Operat ons

As the motors are oil filled, no

lubrication or other main te nance

is re quired.

If the heat sensor and seal failure

are hooked up properly, no

attention is necessary as long as

the seal failure indicator light

doesn’t come on. To ensure

continuity of the seal sensor leads,

a test light is provided on

in trin si cal ly safe Hydromatic

panels as standard equipment.

Pump

Operat ons

6. Allow sump level to rise to

start other pump(s). Notice run

lights to panel. Pumps should

alternate on each successive

cycle of op er a tion.

7. Turn both H-O-A switches to

Off position and allow

sump to fill to the override

control level(s).

8. Turn switches to Auto position,

and pumps should start and

op er ate together until level

drops to turn-off point.

9. Repeat this operation cycle

sev er al times before leaving

the job.

10.Check voltage when pumps are

operating and check the

amp draw of each pump.

Check amps on each wire

as sometimes a high leg

will exist. One leg can

be some what higher by 5

to 10 per cent without causing

trouble. For excessive amp

draw on one leg, the

electric utility company should

be consulted.

Pump should be checked every

quar ter for cor ro sion and wear.

 ,0$$("(-.,/.$)(-

   &&

$, .$)(-  !),  , *&$("

(3*,.-

  !),  #(&$("

.# -  */'*- ( )(.,)&-

&13- $-)(( . .#  *)1 ,

!$,-.

)(). -')%  ),/- -*,%&

& .,$& 0$ -),!&' -$(

- *.$ "- )/- ), *)--$& 

- *.$-/'*

$ & ,0$ )(3,)'.$

4,)/-).$)(/'*-

If a Hydromatic hazardous

location pump is used in a

hazardous location, or if the pump

is still in war ran ty, the pump must

be returned to the factory for

service or repaired in an

authorized Hydromatic service

center. Charg es will not be

allowed if (in war ran ty) pump is

taken to a motor repair shop that is

not an authorized Hydromatic

service cen ter. This will ensure

the integrity of the hazardous

location rating of the pump and

com ply with our warranty

re quire ments. Pumps out of

warranty and not used in a

hazardous location can be field

serviced by any reputable

serviceman. When any field

servicing is per formed on a pump,

the fol low ing in struc tions should

be followed care ful ly.

$-)(( .$("/'*),-

If a Hydromatic hazardous

location pump is to be removed

from its lo ca tion, one of two ways

may be used to disconnect the

pump cords from the rest of the

system.

Pump cords may be disconnected

at control panel (on sump

mounted con trol panels) and cord

as sem bly taken with pump.

 ! ), )* ($("-

!,)' -/'* .) )(.,)& *( & ,

)* ( "- - !,)' -/'* )/&

(. , *( & ( ( 2*&)-$)(

)($.$)()/& 2$-.

Pump cords may be disconnected

at pump by removing the cord

and cap assembly, unplugging

sensor wires, and re mov ing

wire nuts.

After removal from pump,

reinstall wire nuts in cord and cap

assembly and install protective

cover. (Hydromatic Kit 11159-

000-1)

 ) (). , )(( .

*)1 ,.)),(*-- '&3

1#$& , ')0$("!,)'*/'*

 *&$("),-

The power cord and heat

sensor – seal failure cord is potted

into the con nec tion box cap,

forming the cord and cap assembly.

If cords require replacement due

to damage or cords being too

short, cord and cap assembly

must be replaced as a complete

assembly avail able from factory.

1. Remove cord and cap assembly

from con nec tion box.

2. Disconnect wires taking note

of color/num ber coding.

3. Connect wires of new cord

and cap as sem bly in the same

manner as the old one was

removed.

4. Check for moisture and dryout.

5. Reinstall cord and cap assembly

on con nec tion box, taking care

not to pinch wires.

Pump

Ma ntenance

oil fill hole upright. Do not

completely fill; leave oil about

1" below plug hole. Use only

Hydromatic sub mers ible oil or

high grade trans form er oil in

this chamber. Re place plug;

use Permatex on threads.

Install air valve in plug

opening of motor housing and

charge housing with about 10

psi of air. Be sure air is dry. Do

not use air line where water

may be trapped in the line.

Submerge com plete unit under

water and check for leaks.

13.Refill motor chamber with

oil through con nec tion box

opening. Use high grade,

non-syn thet ic trans form er

oil or Hydromatic spe cial

sub mers ible oil. Fill hous ing

until oil covers the top of

wind ings. Leave air space in

top for expansion.

 $& '/-. )0 , .)*

)!-..),

 *&$(" &-( ,$("-

1. Drain all oil from motor

chamber and seal chamber

as described.

2. Remove motor housing as

de scribed in re plac ing stator.

3. Remove bolts that hold

bearing housing to volute. Lift

bearing housing and rotating

unit off and set assembly on its

side. Remove socket head

screw and washer at the

impeller end

of the shaft. Hold ing the

shaft stationary, un screw the

impeller from the shaft by

tapping the end of the

impeller blades.

4. To remove seal plate take out

sock et head screws and using

screws in back-off holes pry

plate loose. This will also

force seal off if not already

removed. 7

6. Check pump for proper

rotation before re turn ing to

normal service.

 *&$("..),

If motor winding is burned or

shorted, it can be rewound or

replaced with new factory wound

sta tor. Refer to sectional drawing

of pump and motor, and use the

following steps to remove and

replace stator.

1. If only the stator is damaged,

it may not be necessary to

com plete ly dismantle pump as

stator and housing can be lifted

from pump without dis turb ing

seals or bear ings.

2. Drain all oil from upper

housing. Remove drain plug in

bottom of bearing housing, and

re move con nec tion box to

allow air to enter.

3. When connection box is

lifted off, con nec tion wires to

motor will be exposed. These

wires are tagged with a metal

marker giving wire num ber.

Disconnect wires and remove

connection box.

4. After chamber is drained,

remove hold-down bolts on

motor housing and lift off. Use

care in lifting as the seal

failure connecting wire must

be disconnected before hous ing

is completely re moved. See

sectional drawing.

5. The stator is held in the housing

with a bolted-in retaining ring

and pre vent ed from rotating by

a roll pin.

6. Remove the retaining ring and

socket head cap screw.

7. After ring is removed, turn

hous ing upright and bump on

hard wood block. This should

jar the stator loose and allow it

to drop out.

8. Thoroughly clean housing

before replacing new stator.

Replace sta tor and make all

wire con nec tions to con nec tion

box before re plac ing housing

on pump. See motor lead

connection drawing. This is

important as leads must be

tucked behind the windings

by using hands up through

rotor core.

 -  )(&3 /..

)(( .$)(-)(.# 1$, -

) (). .*  & - - )$& 1$&&

 . ,$),.  .#  .*  ( /-

'" .)-..),( ,$("-

9. Check top bearing. If the

bearing is clean and does

not turn rough, bearings can

be reused. If bear ings are

damaged with dirt or heat,

they must be replaced. See

ad di tion al instructions on

re plac ing seals and bearings.

10.Replace stator housing onto

seal chamber and bolt in place.

Be sure seal failure wires

are con nect ed before housing

is as sem bled.

Be sure O-ring seal has been

re placed. If O-ring is nicked or

cut, replace with new ring.

This ap plies to all O-rings used

in as sem bly.

11.After all leads are reconnected

in the con nec tion box, make a

high voltage ground test on

each wire. The only wire that

should show ground is the

green power lead and the

ground head in the aux il ia ry

control cable.

12.For safety, complete pump

should be air checked under

water for leaks.

If seals were okay, refill seal

cham ber with oil. Lay pump

on side for this oil filling with

Pump

Ma ntenance

5. Remove snap ring. Pull seal

if it is free. If not free, it

can be forced off when shaft

is re moved.

6. Set seal housing in upright

po si tion and bump end of shaft

on hard wood block. This will

push the bearing from the

housing and will force upper

seal from shaft.

7. Use bearing puller to remove

bear ings. Replace with new

bear ings. Press only on inner

face of bearing when replacing.

Pressing on outer face can

damage the bear ing. Bearings

are stan dard size that can be

obtained from any bearing sup ply

house or can be obtained from

Hydromatic factory.

8.  ) (). /-

(3 )! .#  )& - & *,.-

 *& 1$.#&&( 1- &-

 (3 .$'  - & $-

$-./, , *& - &

9. Thoroughly clean all castings

be fore re plac ing seals. One

grain of dirt between the seal

faces can cause failure.

10.Examine all O-rings for nicks

be fore re us ing.

11.Use Locktite (red) on socket

head locking screw in end of

shaft.

12.Before refilling chamber with

oil, air test as described in

replacing stator.

13.Refill both chambers with oil

as described in replacing

stator.

14.Always check all leads with

high voltage or with egger

for grounds before operating

the pump.

15.Check pump for proper

rotation before re turn ing to

normal ser vice.

Pump

Notes

______________________________________________

1 10894-003-5 Cord Cap Assy 30' dual 10/4 1

10894-005-5 Cord Cap Assy 50' dual 10/4 1

2 00853-000-1 Connector 230/460/3/60 4

00557-000-1 Connector 200/230/1/60, 3

200/575/3/60

3 00834-008-1 O-Ring SC 1

4 10898-000-1 Connector 4

5 10899-000-1 Connector 230/460/3/60 9

10899-000-1 Connector 200/230/1/60, 3

200/575/3/60

6 05454-001-1 Roll in 1

7 00299-002-1 Stator Holding Ring 1

8 00065-020-1 Lower Bearing R 1

9 00150-020-1 O-Ring SC 1

10 10900-001-5 Seal Sensor Assy. 1

11 10901-000-1 Seal Failure, robe 2

12 00119-016-1 ipe lug 2

13 10902-000-1 Safety Wire 1

14 00150-011-1 O-Ring SC 1

15 00239-007-1 Capscrew 4

16 00834-023-1 O-Ring SC 1

17 10752-000-2 Seal late 1

18 14769-025-2 Impeller 3.30 dia. I 1

14769-022-2 Impeller 3.95 dia. I 1

14769-002-2 Impeller 4.75 dia. I 1

19 00238-002-1 Capscrew, Steel (non UL) 3

00238-009-1 Capscrew, Brz. (UL) 3

20 00519-001-1 Washer I 1

21 00556-003-1 Capscrew I 1

23 00300-000-1 Lower Seal (Ceramic) Std. S 1

00696-000-1 Lower Seal (Carbide) Opt. C 1

24 10769-000-2 Volute 1

25 00517-004-1 Capscrew 3

26 00975-012-1 Retainer Ring 1

27 10743-001-2 Bearing Housing 1

28 04916-000-1 Upper Seal SC 1

29 00568-007-1 Capscrew 4

31 00517-007-1 Capscrew 4

32 22574C210 Stator 2–3 H 230/1/60 3450 R MR 1

14689-203-1 Stator 2–3 H 200/1/60 3450 R MR 1

22574C212 Stator 2–3 H 230/460/3/60 R 1

3450 R M

22574C211 Stator 2–3 H 200/3/60 3450 R MR 1

22574C214 Stator 2–3 H 575/3/60 3450 R MR 1

14692-003-1 Stator 5 H 230/460/3/60 R 1

3450 R M

22574C201 Stator 5 H 200/3/60 3450 R M R 1

22574C204 Stator 5 H 575/3/60 3450 R M R 1

33 08053-014-5 Rotor & Shaft 2–3 H 1 ph. 1

08434-014-5 Rotor & Shaft 2–3 H 3 ph. 1

Ref. Part Part

No. No. Description Qty.

00765-016-5 Rotor & Shaft 5 H 3 ph. 1

34 10765-002-2 Motor Housing 5 H 3 ph. 1

10765-003-2 Motor Housing (All Others) 1

36 00736-002-1 Spacer 2–3 H 3 ph. 1

00736-001-1 Spacer 5 H 3 ph. 1

37 00065-021-1 Upper Bearing R 1

38 00064-003-1 Load Spring 1

39 01032-002-1 Nut 2

40 00589-002-1 Eyebolt 1

41 10895-000-5 Conn. Box 230/460/3/60 1

10895-001-5 Conn. Box 200/230/1/60, 1

200/575/3/60

42 00834-013-1 O-Ring SC 1

43 00101-007-1 Capscrew S/S 2

44 00238-006-1 Capscrew S/S 2

45 04580-001-1 Drive Screw 3

46 13425-034-1 Nameplate 1

47 13425-030-1 Nameplate UL (opt.) 1

13425-033-1 Nameplate FM (opt.) 1

48 00995-008-1 Lock Washer 4

51700-056-7 Seal Kit R

51700-356-7 Carbide Seal Kit R

* Impeller Kit

* Rebuild Kit

49 24709110000 aroffinic Oil O

ORDERING REPLACE ENT PARTS: Product improvements are made from time to time. The latest part design will be fur nished

as long as it is in ter change able with the old part.When ordering re place ment parts, always furnish the fol low ing information: (1)

pump serial num ber, (2) pump model and size, (3) part description, (4) part number, (5) im pel ler diameter (if ordering impeller),

(6) quan ti ty required, and (7) shipping instructions.

Ref. Part Part

No. No. Description Qty. Ref. Part Part

No. No. Description Qty.

S3HVX

Parts L st

Notes: S — Parts in Seal Kit C — Parts in Carbide Seal Kit I — Parts in Impeller Kit R — Parts in Rebuild Kit *Consult Factory

O — Amount of oil required will vary between 92-132 oz. depending on stator size, fill to above motor windings.

For use w th product bu lt w th Regal Belo t/Marathon motor.

Tabla de contenidos

Otros manuales de Bomba de agua de Pentair Pool Products

Pentair Pool Products

Pentair Pool Products HYDROMATIC HPGX200 Manual

Pentair Pool Products

Pentair Pool Products Hydromatic SHEF30 Manual

Pentair Pool Products

Pentair Pool Products Myers MWH50 Series Manual

Pentair Pool Products

Pentair Pool Products SHURflo 358 Manual de usuario

Pentair Pool Products

Pentair Pool Products HYDROMATIC S4BX Manual

Pentair Pool Products

Pentair Pool Products SHURflo Viton GMSV2A Manual de usuario

Pentair Pool Products

Pentair Pool Products IntelliFlo Pump Demo Kiosk Guía de configuración

Pentair Pool Products

Pentair Pool Products Hydromatic TRST Manual

Pentair Pool Products

Pentair Pool Products Nocchi R2T Manual de usuario

Pentair Pool Products

Pentair Pool Products LA01N Manual de usuario

Pentair Pool Products

Pentair Pool Products Hydromatic S4LRC-3450 RPM Manual

Pentair Pool Products

Pentair Pool Products HYDROMATIC SKHD 150 Manual

Pentair Pool Products

Pentair Pool Products HYDROMATIC SP50 Manual

Pentair Pool Products

Pentair Pool Products Hydromatic S3HRC Manual

Pentair Pool Products

Pentair Pool Products PRO-SOURCE Manual de usuario

Pentair Pool Products

Pentair Pool Products Nocchi Sensormat Manual de usuario

Pentair Pool Products

Pentair Pool Products Hydromatic SW25/33 Manual

Pentair Pool Products

Pentair Pool Products INTELLIFLO VS-3050 Manual de usuario

Pentair Pool Products

Pentair Pool Products Hydromatic SK60 Manual

Pentair Pool Products

Pentair Pool Products Hydromatic S4HRC Manual de usuario

Pentair Pool Products

Pentair Pool Products Hydromatic H3HX Series Manual

Pentair Pool Products

Pentair Pool Products NOCCHI MAX Series Manual de usuario

Pentair Pool Products

Pentair Pool Products PENTEK G2DT-01 Guía de inicio rápido

Pentair Pool Products

Pentair Pool Products Nocchi R4TE Manual de usuario

Manuales populares de Bomba de agua de otras marcas

Neptun

Neptun NPHW 5500 Manual de usuario

Sensidyne

Sensidyne Gilian BDX-II Instrucciones de instalación y funcionamiento

Draper

Draper 47808 Manual de usuario

Trolla

Trolla 12820 Manual de usuario

Sunfab

Sunfab SVH Series Manual de usuario

WilTec

WilTec 50740 Manual de usuario

Fieldmann

Fieldmann FVC 5015 EK Manual de usuario

Everbilt

Everbilt EFSUB5-122HD Manual de usuario

Graco

Graco Husky 3300e Manual de usuario

esotec

esotec 101018 Manual de usuario

moyno

moyno 2000 CC Manual de usuario

Becker

Becker BASIC VASF 2.80/1-0.AC230 Manual de usuario

Sykes AmeriPumps

Sykes AmeriPumps GP100M Guía de solución de problemas

DUROMAX

DUROMAX XP WX Series Manual de usuario

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Manual de usuario

Franklin Electric

Franklin Electric IPS Manual de usuario

Xylem

Xylem e-1532 Series Manual de usuario

Milton Roy

Milton Roy PRIMEROYAL Manual de usuario