Pentair Pool Products MAX-E-PRO Manual de usuario

Should the installer or owner be unfamiliar

with the correct installation or operation of

this type of equipment you should contact

the distributor/manufacturer for the

correct advice before proceeding with the

installation or operation of the product.

An earth leakage or residual

current protection device must be fitted to

all installations.

OWNER’S MANUAL

Pool Products

MAX-E-PROTM

POOL PUMP

MaxEPro_OwnersManual_2012

Monday, 17 December 2012 10:03:44 AM

IMPORTANT!

This manual should be furnished to the end user of this pump. This manual must be

read and understood before operation and followed during operation.

These instructions are a guide only. Users not familiar with swimming pool equipment

should seek advice from people with experience in pool equipment installation.

Models:

Technical Data

Inlet ABS Barrel Union to suit 50mm I.D. PVC pipe

Outlet ABS Barrel Union to suit 50mm I.D. PVC pipe

Max. Pump Pressure 240 kPa

Max. Working Pressure 360 kPa

Water Temperature Range 5 – 450C (In line with Health Authority

Regulations)

Max Ambient Temperature 500C

IP Rating IP25

Electrical Rating 240 Volt single phase are supplied as standard

with built in thermal overload protection and are

designed to plug directly into a 10 amp (15 Amp for

MP2201100) domestic power supply to local

electrical authority specifications. 415 Volt 3 phase

motors should be protected with the

recommended contactor and thermal overloads in

accordance with local electrical authority

specifications.

Optimal pH Range 7.2 - 7.8 (Guide Only)

Motor Type

405691

405692

405076

405693

405078

405694

405078

Part Number

MP730100

MP930100

MP1100100

MP1108100

MP1500100

MP1508100

MP2201100

MP2208100

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Installation

Incorrectly installed or tested

equipment may fail, causing severe

injury or property damage.

Read and follow instructions in owner’s manual when

installing and operating equipment. Have a trained pool

professional perform all pressure tests.

1. Do not connect system to a high pressure or city

water system.

2. Use equipment only in a pool or spa installation.

3. Install pump with at least 2 hydraulically balanced

main drains equipped with correctly installed,

screw-fastened, anti-entrapment certified covers

according to local regulations.

3. Trapped air in system can cause explosion. Ensure

all air is out of system before operating or testing

equipment.

Before pressure testing, make the following safety checks:

•Check all clamps, bolts, lids, and system accessories prior to testing.

•Release all air in system before testing.

•Tighten trap lid to 4.1 kg-m torque for testing.

•Water pressure for test must be less than 172kPa (25 PSI).

•Water temperature for test must be less than 35°C.

•Limit test to 24 hours. After test, visually check system to be sure it

is ready for operation. Remove trap lid and retighten hand tight only.

Pressure Testing

(Have a trained pool professional perform all pressure tests.)

Fire and burn hazard. Modern motors run at high tempera-

tures. To reduce risk of fire, do not allow leaves, debris, or

foreign matter to collect around the pump motor. To avoid

burns when handling the motor, let it cool for at least 20

minutes before trying to work on it. A thermal overload switch

protects the motor from heat damage during operation.

MaxEPro_OwnersManual_2012

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Clamp

Knob

Discharge Port

to filter or pool Strainer Basket

cover

Suction Port

From pool

or vacuum

Filters

Equipotential

Bonding Lug

Pump may be bolted to level

foundation or mounting bracket

Figure 1

Installation (Continued)

Only qualified, licensed personnel should install pump and wiring

whilst observing local safety regulations.

Pump mount must:

Be located away from corrosive or flammable chemicals.

Have enough ventilation to maintain air temperature at less than the

maximum ambient temperature rating. If this pump is installed in an

enclosure/pump house, the enclosure must have adequate ventilation

and air circulation to keep the temperature in the enclosure at or below

the motor’s rated ambient temperature whenever the pump is running.

Be solid - Level - Rigid - Vibration free. (To reduce vibration and pipe stress,

bolt pump to mount).

Allow pump suction inlet height to be as close to water level as possible.

Allow use of short, direct suction pipe (to reduce friction losses).

Allow for shut-off valves in suction and discharge piping.

Have adequate floor drainage to prevent flooding.

Be protected from excess moisture.

Allow adequate access for servicing pump and piping.

Pentair recommends mounting the pump on a concrete platform for quietest

performance.

NOTICE: For three-phase motor pumps, start the motor for a few revolutions

checking that rotation direction is clockwise (watch the motor from the fan

side). If rotation is counter-clockwise, change over the connections of two

phases.

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Teflon Taping Instructions:

Use only new or clean PVC pipe fittings.

Wrap male pipe threads with one to two layers (or a sufficient number of

layers) of Teflon tape. Cover entire threaded portion.

Do not overtighten or tighten past thread stop in pump port.

If leaks occur, remove pipe, clean off old tape, rewrap as previously with one

to two additional layers of tape and remake the connection.

NOTICE: Support all piping connected with pump.

Piping:

Use at least 2” (50mm) PVC pipe. Increase size if a long run is needed.

To avoid stress on the pump, support both suction and discharge pipes

independently. Place these supports as close to the pump as possible.

To avoid a strain left by a gap at the last connection, start all piping at the

pump and run pipe away from the pump.

Never use a suction pipe smaller than pump suction connection (2”/50mm).

To avoid airlocking, slope suction pipe slightly upward toward the pump.

NOTICE: To prevent flooding when removing pump for service, all flooded

suction systems must have shut-off valves in suction and discharge pipes.

Fittings:

Fittings restrict flow; for best efficiency use fewest possible fittings.

Avoid fittings which could cause an air trap.

Pool outlets:

Use only non-entrapping suction fitting or double suction conforming with the

AS1926.3-2003 Standard.

Installation (Continued)

NOTICE: If the pump is not provided with a supply cord and a plug, or with

other means of disconnection from the supply having a contact separation of

at least 3mm in all poles, such means for disconnection must be incorporated

in the fixed wiring.

NOTICE: Use Teflon tape for making all threaded connections to the pump.

Do not use pipe dope (glue) as this will cause stress fractures in the pump.

NOTICE: Pump suction and discharge connections have moulded in thread

stops. DO NOT screw pipe in beyond these stops.

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Pool Pump Suction Requirements

Pump suction is hazardous and can trap and drown or disembowel

bathers. Do not use or operate swimming pools, spas, or hot tubs if

a suction outlet cover is missing, broken, or loose. Follow the guidelines

below for a pump installation which minimises risk to users of pools, spas, and

hot tubs.

Entrapment Protection

The pump suction system must provide protection against the hazard of

suction entrapment or hair entrapment/entanglement.

Suction Outlet Covers

All suction outlet covers must be maintained. They must be replaced if

cracked, broken, or missing.

See below for outlet cover certification requirements.

All suction outlets must have correctly installed, screw-fastened covers in

place.

Testing and Certification

Suction outlet covers must have been tested by a nationally recognised

testing laboratory and found to comply with the latest AS1926.3-2010

Standard or ASME/ANSI Specification for Suction Fittings For Use in Swim-

ming Pools, Spas, Hot Tubs, and Whirlpool Bathtub Applications.

MaxEPro_OwnersManual_2012

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Electrical

Voltage

Voltage at motor must not be more than 10% above or below motor

nameplate rated voltage or motor may overheat, causing overload

tripping and reduced component life. If voltage is less than 90% or

more than 110% of rated voltage when motor is running at full load,

consult power company.

Ground motor before connecting to electrical power

supply. Failure to ground motor can cause severe or fatal

electrical shock hazard.

Do not ground to a gas supply line.

To avoid dangerous or fatal electrical shock, turn OFF

power to motor before working on electrical

connections.

Residual Current Device (RCD) tripping indicates an

electrical problem. If RCD trips and will not reset, have a

qualified electrician inspect and repair electrical system.

Exactly match supply voltage to motor nameplate

voltage. Incorrect voltage can cause fire or seriously

damage motor and voids warranty. If in doubt consult a

licensed electrician.

The pump is to be supplied by an isolating transformer

or supplied through a residual current device (RCD)

having a rated residual operating current not exceeding

30 mA.

If the supply cord is damaged, it must be replaced by the

manufacturer, its service agent or similarly qualified

persons in order to avoid a hazard. Warranty is void if

unauthorised modifications are made to any component.

The MaxEPro series of pool pumps is classified as

"Double Insulated to Water Circuit". Please refer to the

Electical Wiring Rules (AS/NZS 3000) and local statutes

and regulations as to whether equipotential bonding is

necessary. Pentair Water Australia recommends

equipotential bonding for additional safety.

MaxEPro_OwnersManual_2012

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Operation

NEVER run pump dry. Running pump dry may

damage seals, causing leakage and flooding. Fill

pump with water before starting motor.

Before removing trap cover:

1. SWITCH OFF POWER SUPPLY to pump and

unplug from outlet before proceeding.

2. CLOSE SHUT-OFF VALVES in suction and

discharge pipes.

3. RELEASE ALL PRESSURE from pump and

piping system.

4. NEVER tighten or loosen clamp while pump

is operating!

If pump is being pressure tested, ensure pressure

has been released before removing trap cover.

Do not block pump suction. To do so with body,

may cause severe or fatal injury. Small children

using pool must ALWAYS have close adult

supervision.

This appliance is not intended for use by persons (including

children) with reduced physical, sensory or mental

capabilities, or lack of experience and knowledge, unless

they have been given supervision or instruction concerning

use of the appliance by a person responsible for their

safety.

Children should be supervised to ensure they do not play

with the appliance.

Fire and burn hazard. Modern motors run at high

temperatures. To reduce the risk of fire, do not allow leaves,

debris, or foreign matter to collect around the pump motor.

To avoid burns when handling the motor, let it cool for at

least 20 minutes before trying to work on it. An internal

thermal overload switch protects the motor from heat

damage during operation.

NOTICE: Maximum ambient temperature for motor

operation must not exceed maximum ambient tempearture

rating.

MaxEPro_OwnersManual_2012

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Priming Pump

Release all air from filter, pump and piping system: refer filter owner’s manual.

In a flooded suction system (water source higher than pump), pump will prime

itself when suction and discharge valves are opened.

If pump is not in a flooded suction system, disconnect power supply to pump

and remove trap cover handle ring and trap cover; fill trap and pump with

water.

Do not lubricate the trap cover O’ring. The original equipment O’ring contains

a permanent internal lubricant.

NOTICE: If you replace the O’ring with a non-internally lubricated O’ring, you

may need to apply a silicone based lubricant.

Clean and inspect O’ring; reinstall on trap.

Replace trap cover and handle ring on trap; turn handle ring clockwise to

tighten cover.

NOTICE: Tighten trap cover handle ring by hand only (no wrenches!)

Pump should prime now. Priming time will depend on vertical height of suction

lift and horizontal length of suction piping. The self-priming time range is 1 to 5

minutes for a height difference of 2 to 3 metres, under normal installation

conditions. Normal conditions are understood to be: with suction having an

internal diameter of DN 50mm, water temperature at 20oC, and 50Hz mains

power supply.

Should the pump not prime, ensure that all valves are open, lint trap is clear of

debris and suction pipe end is submersed in water, and that there are no leaks

in suction pipe.

See Troubleshooting Guide.

Operation (Continued)

MaxEPro_OwnersManual_2012

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Operation (Continued)

Routine Maintenance

The only routine maintenance required is inspection/cleaning of trap basket.

Debris or trash that collects in basket will choke off water flow through the

pump. Follow instructions below to clean trap:

1. Switch off power to pump, close valves in suction and discharge, and

release all pressure from system before proceeding.

2. Remove trap cover handle ring (turn counterclockwise). If necessary,

tap handles gently with a rubber mallet.

3. Remove strainer basket and clean. Ensure all holes in basket are clear,

flush basket with water and replace in trap with large opening at pipe

connection port (between ribs provided). If basket is replaced

backwards cover will not fit on trap body. To clean transparent cover,

use water and neutral soap only. Do not use solvents.

4. Clean and inspect lid o’ring; reinstall on trap.

5. Clean O’ring groove on trap body and replace cover and handle ring. To

help keep cover from sticking, tighten hand tight only.

6. Prime pump (refer priming instructions).

Pump Service

Pump should only be serviced by qualified personnel. For best

results, use only genuine Pentair factory parts. Be sure to prime

pump before starting.

Before removing clamp or trap cover:

1. SWITCH OFF POWER to pump before proceeding.

2. CLOSE SHUT-OFF VALVES in suction and discharge pipes.

3. RELEASE ALL PRESSURE from pump and piping system.

4. NEVER tighten or loosen clamp while pump is operating!

To avoid dangerous or fatal electrical shock hazard, turn OFF power to motor

and remove plug from power outlet before working on pump or motor.

No lubrication or regular maintenance is needed beyond reasonable care and

periodic cleaning of strainer basket. When pump is not in use and there is a risk

of frost, empty it completely through the drain plug.

If shaft seal is worn or damaged, repair as per the procedure on page 11.

MaxEPro_OwnersManual_2012

Monday, 17 December 2012 10:03:45 AM

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