Pego ECP202 EXPERT Manual de usuario

Rel. Software: 26

ECP202EXPERT

+ BASE

READ AND KEEP

Use and maintenance manual

ELECTRICAL BOARDS FOR REFRIGERATING INSTALLATIONS

REV. 01-20

ENG

ECP202 EXPERT + BASE

Page 3

USE AND MAINTENANCE MANUAL

Rev. 01-20

INTRODUCTION

Page 4 1.1 Generality

Page 4 1.2 Product ID codes

Page 5 1.3 Overall dimensions

Page 5 1.4 Identification data

INSTALLATION

Page 6 2.1 Important information for the installer

Page 6 2.2 Standard assembly kit

Page 7 2.3 Installing the unit

FUNCTIONS

Page 9 3.1 ECP202 EXPERT + BASE panel functions

TECHNICAL CHARACTERISTICS

Page 10 4.1 Technical characteristics

Page 11 4.2 Warranty terms

PARAMETER PROGRAMMING

Page 12 5.1 Control panel

Page 12 5.2 Frontal keypad

Page 13 5.3 LED display

Page 14 5.4 General

Page 14 5.5 Symbology

Page 14 5.6 Setting and displaying set points

Page 15 5.7 Level 1 programming

Page 15 5.8 List of Level 1 variables

Page 16 5.9 Level 2 programming

Page 16 5.10 List of Level 2 variables

Page 19 5.11 Switching on the ECP202 EXPERT + BASE electronic controller

Page 19 5.12 Hot/cold activation/deactivation conditions

Page 19 5.13 Manual defrost activation / deactivation

Page 20 5.14 Defrost with heater and temperature control

Page 20 5.15 Hot gas defrosting

Page 20 5.16 Pump down function

Page 20 5.17 Password protection

OPTIONS

Page 21 6.1 TeleNET monitoring / supervision system

Page 21 6.2 Net configuration with Modbus-RTU protocol

TROUBLESHOOTING

Page 22 7.1 Troubleshooting

APPENDICES

Page 23 A.1 EU declaration of Conformity

Page 24 A.2 ECP202 EXPERT + BASE wiring diagram

Page 25 A.3 Connection example (1) - ECP202 EXPERT + BASE

Page 26 A.4 Connection example (2) - ECP202 EXPERT + BASE

CONTENTS

CHAP. 1

CHAP. 2

CHAP. 3

CHAP. 4

CHAP. 5

CHAP. 6

CHAP. 7

ECP202 EXPERT + BASE

Page 4

USE AND MAINTENANCE MANUAL

Rev. 01-20

GENERAL

The electronic controllers of the ECP202 EXPERT + BASE series have been designed to

control static or ventilated cold rooms.

The ECP202 EXPERT + BASEelectronic board allows the user to control all the

components on a refrigeration unit such as compressor, evaporator fans, defrosting

elements and cold room light.

The applications are:

-single-phase static or ventilated refrigeration systems up to 2 HP, with off-cycle or

electrical defrosting.

-out of room unit to be connected to power board for compressor, defrosting and fan

start.

-single-phase evaporator control unit with cold solenoid consensus or remote

condensing unit consensus.

The ABS box is easy to install on the wall as the ECP202 EXPERT + BASE has a

minimum footprint and IP65 protection degree.

PRODUCT ID CODES

200202EXBCS Control and management of the compressor,

defrosting heaters, evaporator fans and cold

room light. Two configurable auxiliary relays.

16A differential magnetothermic protection.

1.1

1.2

CHAPTER 1: INTRODUCTION

CHAP. 1 - Introduction

ECP202 EXPERT + BASE

Page 5

USE AND MAINTENANCE MANUAL

Rev. 01-20

OVERALL DIMENSIONS

IDENTIFICATION DATA

The unit described in this manual has an ID plate on the side showing all the relevant

identification data:

•Name of Manufacturer

•Code of the panel

•Serial number

•Date of production

•Power supply

•IP protection rating

•Operating temperature

1.3

1.4

CHAP. 1 - Introduction

ECP202 EXPERT + BASE

Page 6

USE AND MAINTENANCE MANUAL

Rev. 01-20

IMPORTANT INFORMATION FOR THE INSTALLER

1. Install the device in places where the protection rating is observed and try not to

damage the box when drilling holes for wire/pipe seats.

2. Do not use multi-polar cables in which there are wires connected to inductive/power

loads or signalling wires (e.g. probes/sensors and digital inputs).

3. Do not fit power supply wiring and signal wiring (probes/sensors and digital inputs) in

the same raceways or ducts.

4. Minimise the length of connector wires so that wiring does not twist into a spiral shape

as this could have negative effects on the electronics.

5. Fit a general protection fuse upstream from the electronic controller.

6. All wiring must be of a cross-section suitable for relevant power levels.

7. When it is necessary to make a probe/sensor extension, the wires must have a cross-

section of at least 1mm2. Probes extension or shortening could alter their factory

calibration; then proceed with the verification and calibration, using an external

thermometer.

STANDARD ASSEMBLY KIT

The ECP202 EXPERT + BASE electronic controller, for assembly and use, is equipped

with:

•Nr 3 seals, to be fitted between the fixing screws and the box back panel;

•Nr 1 user’s manual.

CHAPTER 2: INSTALLATION

2.1

2.2

CHAP. 2 - Installation

ECP202 EXPERT + BASE

Page 7

USE AND MAINTENANCE MANUAL

Rev. 01-20

INSTALLING THE UNIT

Fig. 1: Raise the transparent cover

that shields the magneto-thermal

cut-out switch and remove the

screw cover on the right-hand

side.

Fig. 2: Undo the 4 fixing screws at the front

of the box.

Fig. 3: Close the transparent cut-out switch

cover.

Fig. 4: Open the front of the box, lift it and

slide the two hinges out as far as

they will go.

Fig. 5: Press on the sides of the hinges to

remove them from their seats and

so remove the front panel

completely.

CHAP. 2 - Installation

2.3

ECP202 EXPERT + BASE

Page 8

USE AND MAINTENANCE MANUAL

Rev. 01-20



Fig. 6: Use the three existing holes to fix the

box back panel to the wall: use three

screws of a length suitable for the

thickness of the wall to which the

panel will be attached. Fit a rubber

washer (supplied) between each

screw and the box backing.

Fig. 7: Hook the frontal panel back up to the

lower part of the box by inserting the

two hinges in their seats and, bending

them, rotate downwards 180° to gain

access to the electronic board.

Make all electrical connections according to diagram A2.

To carry out the electrical connections reliably and maintain the degree of protection of the box, we

recommend using suitable cable glands and / or pipe clamps to tightly seal all the wiring.

It is advisable to distribute the cables within the panel as neatly as possible. In particular, keep the

power cables away from the signal cables. Use any sealing strips.

Fig. 8: Close the front panel, making sure that

all the wires are inside the box and that

the box seal sits in its seat properly.

Tighten the front panel using the 4

screws.

Give power supply to the panel and carry

out a scrupulous reading / programming

of all the parameters set.

Be careful not to over-tighten the closing screws as they could cause deformation of

the box and alter the correct operation and tactile effect of the panel keyboard.

On all loads connected to the ECP202 EXPERT + BASE electronic controller, install

overcurrent protection devices for short-circuits, to avoid damaging the device. Every

operation and / or maintenance operation must be carried out by disconnecting the panel from the

power supply and from all the possible inductive and power loads to which it is connected; this to

guarantee the maximum safety condition for the operator.

CHAP. 2 - Installation

ECP202 EXPERT + BASE

Page 9

USE AND MAINTENANCE MANUAL

Rev. 01-20

ECP202 EXPERT + BASE PANEL FUNCTIONS

-Cold room temperature displaying and regulation with decimal point.

-Evaporator temperature with decimal point displaying from parameter.

-Plant control activation/deactivation.

-Plant alarms signaling (probe error, minimum and maximum temperature alarm,

compressor protection, door alarm).

-LED indicators and large display illustrate system status.

-User-friendly keypad.

-Evaporator fans management.

-Manual and automatic defrost (static, through heaters, through heaters with

temperature control, through cycle reversal).

-Direct or pump-down management and control of condensing unit up to 2HP.

-Cold room light activation through key on the panel or through door-switch.

-Direct control of compressor, defrosting elements, evaporator fans, room light with

outputs directly connectable to the various units.

-Air recirculation management.

-2 auxiliary relays which are configured by parameter.

-RS485 to connect to a TeleNET supervision system or a MODBUS-RTU network.

-Emergency operation in the event of a faulty probe environment.

-Smart defrost (energy saving).

-Reduced set (night set) from digital input.

-Can be configured for hot or cold applications.

-Configurable digital inputs.

CHAP. 3 - Functions

CHAPTER 3: FUNCTIONS

3.1

ECP202 EXPERT + BASE

Page 10

USE AND MAINTENANCE MANUAL

Rev. 01-20

TECHNICAL CHARACTERISTICS

Power supply

Voltage

230 V~ 10% 50/60Hz

Max power (only electronics)

~ 7 VA

Rated current (with all loads connected)

16A

Cold room conditions

Working temperature

-5T40°C <90% R.H. non condensing

Storage temperature

-10T70°C <90% R.H. non condensing

General characteristics

Type of sensors that can be connected

NTC 10K 1%

Resolution

0,1 °C

Sensor read precision

± 0,5 °C

Read range

-45 ÷ +99 °C

Output characteristics (voltage free contacts)

Description

Installed relay

Card output characteristics

Note

Compressor

(Relay 30A AC1)

10A 250V~ (AC3) (2HP)

(100000 cycles)

The sum of

contemporary

absorptions of these

outputs

has not to

exceed 16A

Elements

(Relay 30A AC1)

16A 250V~ (AC1)

Fans

(Relay 16A AC1)

2,7A 250V~ (AC3

Room light

(Relay 16A AC1)

16A 250V~ (AC1)

Aux 1

(Relay 5A AC1)

5(3)A 250V~

Aux 2

(Relay 5A AC1)

5(3)A 250V~

Insulation between relay outputs: 1500V

General electrical protection

Differential magnetothermic circuit breaker 16A

Id = 300mA (Id = 30mA, on request)

Disconnecting power 4.5 kA

Dimensional characteristics

Dimensions

18cm x 9.6cm x 26.3cm (HxPxL)

Insulation / mechanical characteristics

Box protection rating

IP65

Box material

self-extinguishing ABS

PTI of insulation materials

Printed circuits 175

Type of insulation

Class II

Type of action and disconnection

Relay contacts 1B (micro disconnection)

Environmental pollution

2, normal situation

Ball pressure test temperature

75°C for the plastic cover and 100°C for the plastic components

that carry electricity.

CHAP. 4 - Technical characteristics

CHAPTER 4: TECHNICAL CHARACTERISTICS

4.1

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