PCB Piezotronics 8159 Series Manual de usuario

Model F8159-0013A

1 CHANNEL STRAIN GAGE SENSOR SIGNAL CONDITIONER

Installation and Operating Manual

For assistance with the operation of this product,

contact PCB Piezotronics, Inc.

Toll-free: 800-828-8840

24-hour SensorLine: 716-684-0001

Fax: 716-684-0987

E-mail: [email protected]

Web: www.pcb.com

The information contained in this document supersedes all similar information that

may be found elsewhere in this manual.

Service –Due to the sophisticated

nature of the sensors and associated

instrumentation provided by PCB

Piezotronics, user servicing or repair is

not recommended and, if attempted,

may void the factory warranty. Routine

maintenance, such as the cleaning of

electrical connectors, housings, and

mounting surfaces with solutions and

techniques that will not harm the

physical material of construction, is

acceptable. Caution should be observed

to ensure that liquids are not permitted

to migrate into devices that are not

hermetically sealed. Such devices

should only be wiped with a dampened

cloth and never submerged or have

liquids poured upon them.

Repair –In the event that equipment

becomes damaged or ceases to

operate, arrangements should be made

to return the equipment to PCB

Piezotronics for repair. User servicing or

repair is not recommended and, if

attempted, may void the factory

warranty.

Calibration –Routine calibration of

sensors and associated instrumentation

is recommended as this helps build

confidence in measurement accuracy

and acquired data. Equipment

calibration cycles are typically

established by the users own quality

regimen. When in doubt about a

calibration cycle, a good “rule of thumb”

is to recalibrate on an annual basis. It is

also good practice to recalibrate after

exposure to any severe temperature

extreme, shock, load, or other

environmental influence, or prior to any

critical test.

PCB Piezotronics maintains an ISO-

9001 certified metrology laboratory and

offers calibration services, which are

accredited by A2LA to ISO/IEC 17025,

with full traceability to SI through

N.I.S.T. In addition to the normally

supplied calibration, special testing is

also available, such as: sensitivity at

elevated or cryogenic temperatures,

phase response, extended high or low

frequency response, extended range,

leak testing, hydrostatic pressure

testing, and others. For information on

standard recalibration services or

special testing, contact your local PCB

Piezotronics distributor, sales

representative, or factory customer

service representative.

Returning Equipment –Following

these procedures will ensure that your

returned materials are handled in the

most expedient manner. Before

returning any equipment to PCB

Piezotronics, contact your local

distributor, sales representative, or

factory customer service representative

to obtain a Return Warranty, Service,

Repair, and Return Policies and

Instructions Materials Authorization

(RMA) Number. This RMA number

should be clearly marked on the outside

of all package(s) and on the packing

Service, Repair, and Return

Policies and Instructions

list(s) accompanying the shipment. A

detailed account of the nature of the

problem(s) being experienced with the

equipment should also be included

inside the package(s) containing any

returned materials.

A Purchase Order, included with the

returned materials, will expedite the

turn-around of serviced equipment. It is

recommended to include authorization

on the Purchase Order for PCB to

proceed with any repairs, as long as

they do not exceed 50% of the

replacement cost of the returned

item(s). PCB will provide a price

quotation or replacement

recommendation for any item whose

repair costs would exceed 50% of

replacement cost, or any item that is not

economically feasible to repair. For

routine calibration services, the

Purchase Order should include

authorization to proceed and return at

current pricing, which can be obtained

from a factory customer service

representative.

Contact Information –International

customers should direct all inquiries to

their local distributor or sales office. A

complete list of distributors and offices

can be found at www.pcb.com.

Customers within the United States may

contact their local sales representative

or a factory customer service

representative. A complete list of sales

representatives can be found at

www.pcb.com. Toll-free telephone

numbers for a factory customer service

representative, in the division

responsible for this product, can be

found on the title page at the front of this

manual. Our ship to address and

general contact numbers are:

PCB Piezotronics, Inc.

3425 Walden Ave.

Depew, NY14043 USA

Toll-free: (800) 828-8840

24-hour SensorLineSM: (716) 684-0001

Website: www.pcb.com

E-mail: [email protected]

PCB工业监视和测量设备 - 中国RoHS2公布表

PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table

部件名称

有害物质

铅(Pb)

汞

(Hg)

镉

(Cd)

六价铬(Cr(VI))

多溴联苯 (PBB)

多溴二苯醚(PBDE)

住房

PCB板

电气连接器

压电晶体

环氧

铁氟龙

电子

厚膜基板

电线

电缆

塑料

焊接

铜合金/黄铜

本表格依据 SJ/T 11364 的规定编制。

O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。

X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。

铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。

CHINA RoHS COMPLIANCE

DOCUMENT NUMBER: 21354

DOCUMENT REVISION: D

ECN: 46162

Component Name

Hazardous Substances

Lead

(Pb)

Mercury

(Hg)

Cadmium

(Cd)

Chromium VI

Compounds

(Cr(VI))

Polybrominated

Biphenyls

(PBB)

Polybrominated

Diphenyl

Ethers (PBDE)

Housing

PCB Board

Electrical

Connectors

Piezoelectric

Crystals

Epoxy

Teflon

Electronics

Thick Film

Substrate

Wires

Cables

Plastic

Solder

Copper Alloy/Brass

This table is prepared in accordance with the provisions of SJ/T 11364.

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit

requirement of GB/T 26572.

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above

the limit requirement of GB/T 26572.

Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

SERIES 8159 SIGNAL CONDITIONER MANUAL

TABLE OF CONTENTS

Section Page

1.0 DESCRIPTION 2

2.0 INSTALLATION 3

3.0 WIRING 4

4.0 SWITCH DEFINITION 8

5.0 FUNCTION DEFINITIONS 9

6.0 OPERATING INSTRUCTIONS 10

7.0 CALIBRATION INSTRUCTIONS 12

8.0 OPTIONS 15

Figure Page

1 Series 8159 Front Panel View 2

2 Series 8159 Rear Panel View 3

3 Panel Mounting Cut-Out Dimensions 3

4 Transducer Wiring 4

5 Input/Output (I/O) Wiring 5

6 Location of Jumpers and Potentiometers (Top View) 6

7 SW1 Switch Settings 6

8 Location of 115/230 VAC Jumper (Bottom View) 6

9 Location of RCAL Resistor 7

10 Front Panel Switches 7

11 Transducer Connections 13

12 Program Menu Diagram 16

MANUAL NUMBER: 23865

MANUAL REVISION: J

DIN. NUMBER: 49289

SERIES 8159 SIGNAL CONDITIONER MANUAL

1.0 DESCRIPTION

The Series 8159 is a microprocessor-based digital indicator capable of interfacing directly to low

level strain gage transducers. An internal, high gain, fully differential amplifier and a 4-½ digit

analog-to-digital converter combine to accurately digitize the input signal. A 5V @ 60mA or

10V @ 120mA, short circuit protected, transducer excitation supply is also provided. A +/-

10VDC analog output signal, with a 1kHz bandwidth, comes standard with the instrument. A 4-

20 mA analog output signal is also standard with the instrument. A front panel RCAL switch

provides a convenient calibration feature. TARE and CALIBRATION are easily performed via

front panel pushbuttons.

Figure 1 - Series 8159 Front Panel View

SERIES 8159 SIGNAL CONDITIONER MANUAL

Figure 2 - Series 8159 Rear Panel View

2.0 INSTALLATION

The Series 8159 enclosure is designated for panel mounting in a 1/8 DIN cutout. The cutout

dimensions are shown below.

Figure 3 - Panel Mounting Cutout Dimensions

To panel mount the 8159, perform the following steps:

1. Rotate the four pawl screws (outside screws in each corner) several turns counter-

clockwise to retract the pawls. Make sure the pawls retract enough to clear the back of

the mounting panel. The pawls may be retracted to accommodate panel thickness up to

0.25 inches (6.35mm).

2. Insert the instrument into the panel cutout.

3. Position the pawls so that their elongated dimension overlaps the panel cutout, then

tighten the screws. Do not over-tighten.

4. Installation complete.

SERIES 8159 SIGNAL CONDITIONER MANUAL

3.0 WIRING

Reference Figures 4 and 5 for TRANSDUCER and INPUT/OUTPUT (I/O) wiring information.

Power is applied with a 3-prong AC power cord. The instrument is protected by a 250V, 250mA

fast acting 5mm fuse. The fuse holder is an integral part of the input power connector. A spare

fuse is provided in the fuse holder. Internal solder jumpers are provided to allow 115VAC or

230VAC operation (Reference Figure 8).

Warning: Remove AC power to the 8159 meter before changing the fuse.

The cable shield must connect directly to an RFI/EMI rated connector hood instead of pin

9. The shield must make a 360 degree bond to the connector hood at the cable entry.

Figure 4 - Transducer Wiring

It is recommended that the sense leads be used with cable lengths longer than 20 feet. The

excitation voltage is then sensed and regulated at the transducer for optimum shunt calibration.

Consult factory for cable lengths over 100 feet.

Warning: Remove AC power to the 8159 meter before removing any enclosure panels or

making any internal adjustments or changes.

To enable or disable the sense lead setting, perform the following:

1. Open the back panel of the meter case by removing the four (4) screws located in the

corners of the panel face.

2. Expose the connector circuit board located on the back of the back panel.

NOTE: For newer units, the boards use R2 and R3 instead of JP2 and JP3.

3. Remove the solder jumpers from JP2 and JP3 to ENABLE sense lead setting.

4. Solder the JP2 and JP3 jumpers to DISABLE the sense lead setting.

5. Close the back panel of the meter case by fastening the panel face at each corner with the

four (4) screws.

9 Chassis GndCable Shield

SERIES 8159 SIGNAL CONDITIONER MANUAL

Figure 5 - Input/Output (I/O) Wiring

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